Novel anchor rod hot galvanizing unit

Abstract

The utility model discloses a novel anchor rod hot galvanizing unit which comprises a zinc pot, a first support is arranged on the outer side of the zinc pot, a galvanizing assembly is installed on the top of the first support, a conveying assembly is installed on one side of the first support, a discharging assembly is installed on the other side of the first support, and an ash scraping assembly is installed above the zinc pot. According to the novel anchor rod hot galvanizing unit, the conveying assembly, the ash scraping assembly, the galvanizing assembly and the discharging assembly are adopted to achieve automatic equipment, the labor cost is effectively reduced while the anchor rod galvanizing quality is guaranteed and the production efficiency is improved, galvanizing of anchor rods of different lengths, different diameters and various specifications and zinc removing operation after galvanizing can be met, and the production efficiency is improved. Galvanizing quality can be guaranteed, and production efficiency can be improved.

Description

Technical Field

[0001] This utility model relates to the field of hot-dip galvanizing technology, specifically to a novel hot-dip galvanizing unit for anchor bolts. Background Technology

[0002] Currently, the hot-dip galvanizing process for anchor bolts on the market typically involves manually lifting the bolts and placing them into a zinc bath for galvanizing. After galvanizing, the bolts are then manually lifted and placed on a trolley rack to remove them from the zinc bath. This method is difficult to control precisely, resulting in inconsistent galvanizing quality, unreliable galvanizing results, low production efficiency, and high zinc consumption.

[0003] Therefore, a new type of hot-dip galvanizing unit for anchor bolts is proposed. Summary of the Invention

[0004] The purpose of this utility model is to provide a new type of hot-dip galvanizing unit for anchor bolts to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel anchor bolt hot-dip galvanizing unit, comprising a zinc pot, a first support provided on the outside of the zinc pot, a galvanizing component installed on the top of the first support, a conveying component installed on one side of the first support, a material dropping component installed on the other side of the first support, and a scraping component installed above the zinc pot.

[0006] Preferably, the galvanizing assembly includes a third support;

[0007] The third support is equipped with a track, a mobile trolley is mounted on the track, a lifting arm is mounted on the mobile trolley, and a mobile motor and a lifting motor are mounted on the mobile trolley to drive the mobile trolley and the lifting arm.

[0008] Preferably, a connecting plate is installed at the bottom end of the lifting arm, a rotating gripper is symmetrically rotatably connected to the lower surface of the connecting plate, a connecting rod that drives the rotating gripper to rotate is installed on the upper surface of the connecting plate, and a gripper motor that drives the connecting rod to run is installed at the top of the lifting arm.

[0009] Preferably, the lower surface of the connecting plate is equipped with a fixed gripper and a zinc basket bracket adapted to the rotating gripper.

[0010] Preferably, the scraping assembly includes a second bracket;

[0011] The second bracket has a housing mounted on top, a rack inside the housing, and a scraper mounted on one side of the rack.

[0012] Preferably, a drive motor for moving a rack and pinion is installed on one side of the housing, and a lifting cylinder for controlling the up and down movement of the housing is installed on the second bracket.

[0013] Preferably, the conveying assembly includes a housing;

[0014] The outer casing is equipped with a conveying roller for conveying anchor bolts, and a drive chain for driving the conveying roller to rotate is installed inside the outer casing.

[0015] Preferably, the material feeding assembly includes a fourth support;

[0016] The fourth bracket is equipped with a supporting steel pipe, and both sides of the fourth bracket are rotatably connected to a rotating shaft. A material stop bar is installed on the rotating shaft, and a material stop cylinder that drives the rotating shaft is installed on the fourth bracket.

[0017] Compared with the existing technology, the beneficial effects of this utility model are: the new anchor bolt hot-dip galvanizing unit adopts conveying components, scraping components, galvanizing components and unloading components to realize automated equipment. While ensuring the quality of anchor bolt galvanizing and improving production efficiency, it effectively reduces labor costs. It can meet the galvanizing and zinc removal operations of anchor bolts of different lengths and diameters and various specifications. It can ensure the quality of galvanizing and improve production efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the galvanized component of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the third support of this utility model;

[0021] Figure 4 This is a schematic diagram of the lifting arm of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the scraper assembly of this utility model;

[0023] Figure 6 This is a schematic diagram of the material feeding assembly of this utility model;

[0024] Figure 7 This is a side view of the material feeding assembly of this utility model.

[0025] Figure 8 This utility model Figure 1 A schematic diagram of the structure of area A in the middle.

[0026] In the diagram: 1. Zinc pot; 2. First support; 3. Conveying assembly; 31. Outer shell; 32. Conveying roller; 33. Drive chain; 4. Scraping assembly; 41. Second support; 42. Lifting cylinder; 43. Box; 44. Drive motor; 45. Rack; 46. Scraper; 5. Galvanizing assembly; 51. Third support; 52. Track; 53. Moving trolley; 54. Lifting arm; 55. Moving motor; 56. Lifting motor; 57. Grip motor; 58. Connecting plate; 59. Connecting rod; 510. Rotating gripper; 511. Fixed gripper; 512. Zinc basket bracket; 6. Unloading assembly; 61. Fourth support; 62. Supporting steel pipe; 63. Rotating shaft; 64. Material blocking cylinder; 65. Material blocking rod. Detailed Implementation

[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0028] Please see Figure 1-8 This utility model provides a technical solution: a novel anchor bolt hot-dip galvanizing unit, including a zinc pot 1, a first support 2 on the outside of the zinc pot 1, a galvanizing component 5 installed on the top of the first support 2, a conveying component 3 installed on one side of the first support 2, a material dropping component 6 installed on the other side of the first support 2, and a scraping component 4 installed above the zinc pot 1.

[0029] like Figure 2 and Figure 3 As shown: The galvanizing assembly 5 includes a third support 51; a track 52 is installed on the third support 51, a moving trolley 53 is installed on the track 52, a lifting arm 54 is installed on the moving trolley 53, and a moving motor 55 and a lifting motor 56 are installed on the moving trolley 53 to drive the moving trolley 53 and the lifting arm 54 to run; with the above settings, the moving trolley 53 moves on the third support 51, thereby driving the lifting arm 54 to perform the work of grabbing and moving the anchor rod, so that the anchor rod can be moved from the conveying assembly 3 to the top of the zinc pot 1, and the lifting arm 54 is controlled to move up and down to complete the galvanizing work.

[0030] like Figure 4 As shown: A connecting plate 58 is installed at the bottom of the lifting arm 54. A rotating gripper 510 is symmetrically rotatably connected to the lower surface of the connecting plate 58. A connecting rod 59 that drives the rotating gripper 510 to rotate is installed on the upper surface of the connecting plate 58. A gripper motor 57 that drives the connecting rod 59 to run is installed at the top of the lifting arm 54. A fixed gripper 511 and a zinc basket bracket 512 that are compatible with the rotating gripper 510 are installed on the lower surface of the connecting plate 58. With the above settings, the gripper motor 57 can control the connecting rod 59 to drive the rotating gripper 510 to rotate, thereby cooperating with the fixed gripper 511 to grip the anchor rod on the conveying assembly 3.

[0031] like Figure 5 As shown: The slag removal assembly 4 includes a second bracket 41; a housing 43 is mounted on the top of the second bracket 41, a rack 45 is installed inside the housing 43, a scraper 46 is mounted on one side of the rack 45, a drive motor 44 for moving the rack 45 is mounted on one side of the housing 43, and a lifting cylinder 42 for controlling the up and down movement of the housing 43 is mounted on the second bracket 41; with the above configuration, the drive motor 44 drives the rack 45 to move through the gear, thereby cleaning the debris on the surface of the zinc pot 1 through the scraper 46, and the lifting cylinder 42 can control the distance between the scraper 46 and the zinc liquid, thereby facilitating the slag removal work.

[0032] like Figure 8 As shown: The conveying assembly 3 includes an outer shell 31; a conveying roller 32 for conveying anchor rods is installed on the outer shell 31, and a drive chain 33 for driving the conveying roller 32 to rotate is installed inside the outer shell 31; with the above configuration, the drive chain 33 drives the conveying roller 32 to move, which can transport the anchor rods to the conveying roller 32, thereby facilitating subsequent work.

[0033] like Figure 6 and Figure 7 As shown: The material feeding assembly 6 includes a fourth bracket 61; a supporting steel pipe 62 is installed on the fourth bracket 61, and a rotating shaft 63 is rotatably connected to both sides of the fourth bracket 61. A material stop bar 65 is installed on the rotating shaft 63, and a material stop cylinder 64 that drives the rotating shaft 63 is installed on the fourth bracket 61; with the above settings, the galvanized anchor rod is moved to the fourth bracket 61 by the gripper, and the anchor rod rolls down on the supporting steel pipe 62, thereby completing the zinc throwing operation.

[0034] Working principle: The anchor rod is conveyed by the conveying assembly 3, moving on the conveying roller 32 to one side of the zinc pot 1. Then, the moving trolley 53 drives the lifting arm 54 to move above the anchor rod. The lifting arm 54 then moves downward, gripping the anchor rod by rotating the gripper 510 and fixing the gripper 511. After the moving trolley 53 moves above the zinc pot 1, the lifting arm 54 moves downward, causing the anchor rod to fall into the zinc pot 1 for galvanizing. After galvanizing, the lifting arm 54 lifts the anchor rod away from the molten zinc and places it on the unloading assembly 6. At this time, the baffle cylinder 64 drives the rotating shaft 63 to rotate, which causes the baffle rod 65 to rotate, allowing the anchor rod to roll on the supporting steel pipe 62, shaking off the molten zinc on its surface, thus completing the entire galvanizing process.

[0035] After prolonged use, impurities may accumulate on the surface of the molten zinc. In this case, starting the drive motor 44 can control the rack 45 to move the scraper 46 across the surface of the molten zinc to clean the impurities, thus ensuring the smooth completion of the tin plating process.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel hot-dip galvanizing unit for anchor bolts, comprising a zinc pot (1), characterized in that: The zinc pot (1) is provided with a first support (2) on the outside, a galvanizing component (5) is installed on the top of the first support (2), a conveying component (3) is installed on one side of the first support (2), a material dropping component (6) is installed on the other side of the first support (2), and a scraping component (4) is installed above the zinc pot (1).

2. The novel anchor bolt hot-dip galvanizing unit according to claim 1, characterized in that: The galvanized assembly (5) includes a third bracket (51); The third support (51) is equipped with a track (52), a mobile trolley (53) is mounted on the track (52), a lifting arm (54) is mounted on the mobile trolley (53), and a mobile motor (55) and a lifting motor (56) are mounted on the mobile trolley (53) for driving the mobile trolley (53) and the lifting arm (54).

3. The novel anchor bolt hot-dip galvanizing unit according to claim 2, characterized in that: A connecting plate (58) is installed at the bottom end of the lifting arm (54). A rotating gripper (510) is symmetrically rotatably connected to the lower surface of the connecting plate (58). A connecting rod (59) that drives the rotating gripper (510) to rotate is installed on the upper surface of the connecting plate (58). A gripper motor (57) that drives the connecting rod (59) to run is installed at the top of the lifting arm (54).

4. The novel hot-dip galvanizing unit for anchor bolts according to claim 3, characterized in that: The lower surface of the connecting plate (58) is equipped with a fixed gripper (511) and a zinc basket bracket (512) adapted to the rotating gripper (510).

5. A novel hot-dip galvanizing unit for anchor bolts according to claim 1, characterized in that: The scraping assembly (4) includes a second bracket (41); The top of the second bracket (41) is fitted with a housing (43), inside which a rack (45) is fitted, and on one side of the rack (45) a scraper (46) is fitted.

6. A novel hot-dip galvanizing unit for anchor bolts according to claim 5, characterized in that: A drive motor (44) for moving a rack (45) is installed on one side of the housing (43), and a lifting cylinder (42) for controlling the up and down movement of the housing (43) is installed on the second bracket (41).

7. The novel hot-dip galvanizing unit for anchor bolts according to claim 1, characterized in that: The conveying assembly (3) includes a housing (31); The outer casing (31) is equipped with a conveying roller (32) for conveying anchor bolts, and the interior of the outer casing (31) is equipped with a drive chain (33) for driving the conveying roller (32) to rotate.

8. A novel hot-dip galvanizing unit for anchor bolts according to claim 1, characterized in that: The material feeding assembly (6) includes a fourth support (61); The fourth bracket (61) is equipped with a supporting steel pipe (62), and both sides of the fourth bracket (61) are rotatably connected with a rotating shaft (63). A baffle rod (65) is installed on the rotating shaft (63), and a baffle cylinder (64) that drives the rotating shaft (63) is installed on the fourth bracket (61).

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