Device for solving evaporation vacuum winding coating splashing

Abstract

The utility model discloses a device for solving splashing of an evaporation vacuum winding coating film, which relates to the technical field of coating and comprises a vacuum box, a sealing door is mounted on the front side of the vacuum box, an unwinding roller, a coating main drum, a winding roller and a plurality of guide rollers are arranged in the vacuum box, and an electric heating evaporation source module is mounted at the bottom end in the vacuum box. Two sliding plates are inserted into two sliding seats, then a worm is rotated, the worm is meshed with a worm wheel, the worm wheel drives two second bevel gears to rotate through a rotating rod, the two second bevel gears are meshed with two first bevel gears correspondingly, the two first bevel gears drive two winding discs to rotate through two rotating rods, and the two winding discs are wound through the two rotating rods. The two steel wire ropes are wound by the two winding discs respectively, the two sliding seats move downwards, the multiple first springs are elastically compressed, the multiple telescopic rods are contracted, the two sliding seats and the two sliding plates drive the louver to move downwards, the square plug plate frame is clamped into the square plug groove, and quick installation of the louver is completed.

Description

Technical Field

[0001] This utility model relates to the field of coating technology, specifically a device for solving the problem of splattering during evaporation vacuum winding coating. Background Technology

[0002] The composite current collector substrate is PET / PP, and copper and aluminum plating are achieved using a vacuum winding coating process. New composite aluminum foil current collectors typically employ evaporative aluminum plating, which involves generating aluminum vapor in a vacuum environment by heating an evaporation boat to approximately 1200°C with molten aluminum wire. This aluminum vapor is then deposited onto the PET / PP substrate.

[0003] In evaporative vacuum roll coating, the resistance-heated evaporation boat generates high-temperature molten aluminum wire to form aluminum vapor that is deposited on the surface of the PET base film. During this process, because the PET base film is close to the evaporation boat, the boiling aluminum liquid on the evaporation boat will also splash onto the surface of the PET base film, causing the PET substrate to be scalded and burned through. In order to avoid this phenomenon, louvers are installed above the evaporation source to prevent aluminum liquid from splashing. However, the louvers are usually fixed with bolts, which is not convenient to operate. Therefore, a device to solve the splashing problem in evaporative vacuum roll coating is designed. Summary of the Invention

[0004] The purpose of this invention is to provide a device for solving the problem of splattering during vacuum evaporation coating, thereby addressing the issue that the conventional method of bolt fixing is not convenient for installing louvers in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a device for solving the problem of splattering during vacuum evaporation coating, comprising a sealed door installed on the front side of a vacuum chamber, an unwinding roller, a coating main drum, a winding roller, and multiple guide rollers arranged inside the vacuum chamber, an electrically heated evaporation source module installed at the bottom of the vacuum chamber, a connecting plate fixedly connected to the top of the electrically heated evaporation source module, the connecting plate being fixedly connected to one side inside the vacuum chamber, a square plug groove being formed on the top of the connecting plate, two first bevel gears provided on the front side of the connecting plate, two second bevel gears meshing with the outer sides of the two first bevel gears, a rotating rod fixedly connected between the two second bevel gears, a worm gear fixedly connected to the outer side of the rotating rod, and a worm meshing with the outer side of the worm gear. Each of the first bevel gears has a rotating rod fixedly connected to its rear side. One end of each rotating rod passes through the front side of the slide block and is rotatably connected to the slide block. One end of each rotating rod is fixedly connected to a winding reel. Steel wire ropes are wound inside each of the two winding reels. Slide blocks are fixedly connected to the top of each of the two steel wire ropes. Two telescopic rods and two first springs are provided at the bottom of each of the two slide blocks. Slide plates are slidably connected inside each of the two slide blocks. A louver is fixedly connected between the two slide plates. A square stopper bracket is fixedly connected to the bottom of the louver. The square stopper bracket is set inside a square stopper groove and contacts the connecting plate. A limiting structure is provided between the louver and the two slide blocks. The square stopper bracket and the square stopper groove can prevent molten aluminum from splashing out from the gap between the louver and the connecting plate.

[0006] Preferably, two fixing blocks are rotatably connected to the outer side of the rotating rod. The two fixing blocks are symmetrically distributed with respect to the vertical center line of the connecting plate. Both fixing blocks are fixedly connected to the connecting plate. A connecting block is rotatably connected to the outer side of the worm gear. The connecting block is fixedly connected to the front side of the connecting plate. The two fixing blocks provide rotational support for the rotating rod.

[0007] Preferably, the connecting plate has mounting slots on both sides of its top, one end of each of the two rotating rods extends into the two mounting slots, and the two winding reels are respectively disposed in the two mounting slots. The mounting slots are provided to facilitate the placement of the winding reels.

[0008] Preferably, the connecting plate has circular grooves at all four corners of its top. The telescopic rod is fixedly connected to the bottom of the slide block. The bottom end of the telescopic rod is located inside the circular groove and fixedly connected to the connecting plate. The first spring is sleeved on the outside of the telescopic rod, and both ends of the first spring are fixedly connected to the slide block and the connecting plate, respectively.

[0009] Preferably, the limiting structure includes two limiting grooves, which are respectively opened inside the two slides, and each of the two limiting grooves is provided with a limiting rod.

[0010] Preferably, the limiting structure further includes an elongated groove, which is formed on the front side of the louver. One end of each of the two limiting rods passes through the outside of the louver and extends into the elongated groove. Both limiting rods are slidably connected to the louver. One end of each of the two limiting rods is fixedly connected to a pressing block. One side of each of the two pressing blocks is fixedly connected to a second spring. One end of each of the two second springs is fixedly connected to the louver. The arrangement of the two second springs facilitates the reset of the two limiting rods.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This application involves inserting two sliding plates into two sliding blocks, then rotating a worm gear. The worm gear meshes with a worm wheel, which drives two second bevel gears to rotate via a rotating rod. The two second bevel gears mesh with two first bevel gears, which in turn drive two winding reels via two rotating rods. The two winding reels wind up two steel wire ropes, while the two sliding blocks move downwards. Multiple first springs are elastically compressed, and multiple telescopic rods retract. Through the two sliding blocks and two sliding plates, the louvers move downwards, and the square insert bracket is inserted into the square insert groove, thus completing the quick installation of the louvers.

[0013] 2. In this application, by manually releasing the two pressing blocks, the two second springs elastically return to their original position, and the two limiting rods are engaged in the two limiting grooves, thereby allowing the louver to continue to be limited so that the position of the square plug bracket is aligned with the square plug groove for installation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the device for solving the problem of splattering in vacuum evaporation coating according to the present invention;

[0015] Figure 2 This is a schematic diagram of the internal structure of the vacuum chamber of the device for solving the problem of splashing during vacuum evaporation coating according to the present invention;

[0016] Figure 3 This is a schematic diagram of the disassembled structure of the connecting plate and louvers of the device for solving the problem of splashing during evaporation vacuum winding coating according to this utility model;

[0017] Figure 4 This is a schematic diagram of a square stopper frame structure for a device that solves the problem of splattering during vacuum evaporation coating according to this utility model.

[0018] Figure 5 This is a schematic diagram of the winding reel structure of a device for solving the problem of splattering during evaporation vacuum winding coating according to this utility model.

[0019] Numbered in the diagram: 1. Vacuum chamber; 100. Sealed door; 2. Unwinding roller; 3. Rewinding roller; 4. Coating drum; 5. Guide roller; 6. Electric heating evaporation source module; 7. Connecting plate; 8. Louver; 9. Mounting groove; 10. Circular groove; 11. Slide seat; 12. Limiting groove; 13. Telescopic rod; 14. First spring; 15. Rewinding reel; 16. Steel wire rope; 17. Rotating rod; 18. First bevel gear; 19. Second bevel gear; 20. Rotating rod; 21. Fixing block; 22. Worm gear; 23. Worm; 24. Slide plate; 25. Limiting rod; 26. Long groove; 27. Second spring; 28. Extrusion block; 70. Square plug groove; 80. Square plug plate frame. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example: Figure 1 - Figure 5As shown, this utility model provides a technical solution for a device to solve the problem of splattering during vacuum coating in evaporation. The device includes a vacuum chamber 1 with a sealing door 100 installed on the front side. Inside the vacuum chamber 1, there are unwinding rollers 2, a coating drum 4, a winding roller 3, and multiple guide rollers 5. An electrically heated evaporation source module 6 is installed at the bottom of the vacuum chamber 1. A connecting plate 7 is fixedly connected to the top of the electrically heated evaporation source module 6. The connecting plate 7 is fixedly connected to one side inside the vacuum chamber 1. A square groove 70 is formed on the top of the connecting plate 7. Two first bevel gears 18 are provided on the front side of the connecting plate 7. A second bevel gear 19 is meshed with both sides of the connecting plate 7. A rotating rod 20 is fixedly connected between the two second bevel gears 19. A worm gear 22 is fixedly connected to the outside of the rotating rod 20. A worm 23 is meshed with the outside of the worm gear 22. Two fixed blocks 21 are rotatably connected to the outside of the rotating rod 20. The two fixed blocks 21 are symmetrically distributed with respect to the vertical center line of the connecting plate 7. Both fixed blocks 21 are fixedly connected to the connecting plate 7. A connecting block is rotatably connected to the outside of the worm 23. The connecting block is fixedly connected to the front side of the connecting plate 7. A rotating rod 17 is fixedly connected to the rear side of each of the two first bevel gears 18. One end of the rotating rod 17 passes through the front side of the slide block 11 and is rotatably connected to the slide block 11. One end of each rotating rod 17 is fixedly connected to a take-up reel 15. Mounting grooves 9 are provided on both sides of the top of the connecting plate 7. One end of each rotating rod 17 extends into the two mounting grooves 9. Two take-up reels 15 are respectively located inside the two mounting grooves 9. Steel wire ropes 16 are wound inside each of the two take-up reels 15. The top ends of each steel wire rope 16 are fixedly connected to the slide block 11. Two telescopic rods 13 and two first springs 14 are provided at the bottom of each of the two slide blocks 11. Circular grooves 10 are provided at the four corners of the top of the connecting plate 7 for telescopic... Rod 13 is fixedly connected to the bottom of slide block 11. The bottom end of telescopic rod 13 is set inside the circular groove 10 and fixedly connected to connecting plate 7. First spring 14 is sleeved on the outside of telescopic rod 13. The two ends of first spring 14 are fixedly connected to slide block 11 and connecting plate 7 respectively. Slide plate 24 is slidably connected inside both slide blocks 11. Louver 8 is fixedly connected between the two slide plates 24. Square stopper frame 80 is fixedly connected to the bottom of louver 8. Square stopper frame 80 is set inside square stopper groove 70 and contacts connecting plate 7. Limiting structure is provided between louver 8 and two slide blocks 11.

[0022] Specifically, two slide plates 24 are inserted into two slide blocks 11. Then, the worm gear 23 is rotated, and the worm gear 23 meshes with the worm wheel 22. The worm wheel 22 drives two second bevel gears 19 to rotate through the rotating rod 20. The two second bevel gears 19 mesh with two first bevel gears 18 respectively. The two first bevel gears 18 drive two winding reels 15 to rotate through two rotating rods 17. The two winding reels 15 respectively wind up the two steel wire ropes 16. The two slide blocks 11 move downward, multiple first springs 14 are elastically compressed, and multiple telescopic rods 13 retract. The louver 8 is moved downward through the two slide blocks 11 and the two slide plates 24. The square plug bracket 80 is then inserted into the square plug groove 70, completing the quick installation of the louver 8.

[0023] By setting up louvers 8, the splashed molten aluminum can be intercepted. The louvers 8 are tilted and open towards the film, which allows aluminum vapor to pass through normally while completely intercepting the splashed molten aluminum in the vertical direction, protecting the quality of the film. The DC frequency converter power supply set in the electric heating evaporation source module 6 heats the film to a constant temperature of about 1200°C. The intercepted splashed molten aluminum evaporates again when it encounters the high temperature of the louvers 8. Because the presence of louvers 8 reduces the thermal kinetic energy of the aluminum vapor, the high temperature of louvers 8 can provide sufficient kinetic energy for the aluminum vapor passing through its gaps again, ensuring the coating quality. At the same time, the molten aluminum splashed on the louvers 8 can be evaporated again, preventing the louvers 8 from being blocked by aluminum dross accumulation, avoiding the loss of molten aluminum raw materials, and ensuring the utilization rate of molten aluminum raw materials.

[0024] Example: Figure 3 - Figure 5 As shown, the limiting structure includes two limiting grooves 12, which are respectively opened inside the two slides 11. Each of the two limiting grooves 12 is provided with a limiting rod 25. The limiting structure also includes a long groove 26, which is opened on the front side of the louver 8. One end of each of the two limiting rods 25 passes through the outside of the louver 8 and extends into the long groove 26. Both limiting rods 25 are slidably connected to the louver 8. One end of each of the two limiting rods 25 is fixedly connected to a pressing block 28. One side of each of the two pressing blocks 28 is fixedly connected to a second spring 27. One end of each of the two second springs 27 is fixedly connected to the louver 8.

[0025] Specifically, after the two slide plates 24 are inserted into the two slide blocks 11, the two pressing blocks 28 are released by hand, the two second springs 27 are elastically reset, and the two limiting rods 25 are locked into the two limiting grooves 12, so that the louver 8 can continue to be limited so that the position of the square plug plate frame 80 is opposite to the square plug groove 70 for installation.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An apparatus for solving the problem of splattering during vacuum evaporation coating, characterized in that: The vacuum chamber (1) includes a sealing door (100) installed on the front side. Inside the vacuum chamber (1) are an unwinding roller (2), a coating drum (4), a winding roller (3), and multiple guide rollers (5). An electric heating evaporation source module (6) is installed at the bottom inside the vacuum chamber (1). A connecting plate (7) is fixedly connected to the top of the electric heating evaporation source module (6). The connecting plate (7) is fixedly connected to one side inside the vacuum chamber (1). A square plug groove (70) is opened on the top of the connecting plate (7). Two first bevel gears (18) are provided on the front side of the connecting plate (7). Two second bevel gears (19) are meshed on the outer sides of the two first bevel gears (18). A rotating rod (20) is fixedly connected between the two second bevel gears (19). A worm gear (22) is fixedly connected to the outer side of the rotating rod (20). A worm (23) is meshed on the outer side of the worm gear (22). A rotating rod (17) is fixedly connected to the rear side of each wheel (18). One end of each rotating rod (17) passes through the front side of the slide (11) and is rotatably connected to the slide (11). One end of each rotating rod (17) is fixedly connected to a winding reel (15). Steel wire rope (16) is wound inside each of the two winding reels (15). The top of each of the two steel wire ropes (16) is fixedly connected to a slide (11). Two telescopic rods (13) and two first springs (14) are provided at the bottom of each of the two slides (11). Slide plates (24) are slidably connected inside each of the two slides (11). A louver (8) is fixedly connected between the two slide plates (24). A square stopper frame (80) is fixedly connected to the bottom of the louver (8). The square stopper frame (80) is set inside the square stopper groove (70) and contacts the connecting plate (7). A limiting structure is provided between the louver (8) and the two slides (11).

2. The apparatus for solving the problem of splattering in vacuum evaporation coating according to claim 1, characterized in that: The rotating rod (20) is rotatably connected to two fixed blocks (21) on its outer side. The two fixed blocks (21) are symmetrically distributed relative to the vertical center line of the connecting plate (7). Both fixed blocks (21) are fixedly connected to the connecting plate (7). The worm (23) is rotatably connected to a connecting block on its outer side. The connecting block is fixedly connected to the front side of the connecting plate (7).

3. The apparatus for solving the problem of splattering in vacuum evaporation coating according to claim 1, characterized in that: The connecting plate (7) has mounting slots (9) on both sides of its top. One end of each of the two rotating rods (17) extends into the two mounting slots (9), and the two winding reels (15) are respectively located inside the two mounting slots (9).

4. The apparatus for solving the problem of splattering in vacuum evaporation coating according to claim 1, characterized in that: The top four corners of the connecting plate (7) are provided with circular grooves (10). The telescopic rod (13) is fixedly connected to the bottom of the slide (11). The bottom end of the telescopic rod (13) is set inside the circular groove (10) and fixedly connected to the connecting plate (7). The first spring (14) is sleeved on the outside of the telescopic rod (13). The two ends of the first spring (14) are fixedly connected to the slide (11) and the connecting plate (7) respectively.

5. The apparatus for solving the problem of splattering in vacuum evaporation coating according to claim 1, characterized in that: The limiting structure includes two limiting grooves (12), which are respectively opened inside the two slides (11), and each of the two limiting grooves (12) is provided with a limiting rod (25).

6. The apparatus for solving the problem of splattering in vacuum evaporation coating according to claim 5, characterized in that: The limiting structure also includes a long groove (26), which is opened on the front side of the louver (8). One end of each of the two limiting rods (25) passes through the outside of the louver (8) and extends into the inside of the long groove (26). Both limiting rods (25) are slidably connected to the louver (8). One end of each of the two limiting rods (25) is fixedly connected to a pressing block (28). One side of each of the two pressing blocks (28) is fixedly connected to a second spring (27). One end of each of the two second springs (27) is fixedly connected to the louver (8).

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