Supporting device
By using the horizontal and vertical adjustment devices of the support structure, precise alignment between the end product and the product to be pressed is achieved, solving the problem of alignment difficulties in the existing technology and improving the pressing quality and accuracy.
Patent Information
- Application Number
- CN202422373990.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the existing technology, the end product and the product to be pressed lack an effective alignment reference during the pressing process, resulting in eccentric assembly and affecting the pressing quality and performance.
A support device is adopted, including a support component, a horizontal adjustment device, and a vertical adjustment device. The product to be pressed is precisely aligned in the horizontal and vertical directions by fine-tuning the drive component and the transmission component. The product position is detected and adjusted by sensors.
This improved the pressing quality, ensured that the end products were aligned with the products to be pressed, avoided eccentric assembly, and enhanced pressing accuracy and product performance.
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Figure CN223557690U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pressing equipment, in particular to a supporting device. BACKGROUND
[0002] In the prior art, in the process of pressing the end product and the product to be pressed, the gap fit pressing method is generally used, and this method has no good reference for whether the centers of the end product and the product to be pressed are aligned, and the operator needs to check by sight and hand feeling to manually adjust, and the adjustment time is long, and eccentric assembly is easy to occur, thereby affecting the pressing quality and performance of the product. CONTENT OF THE UTILITY MODEL
[0003] The present application at least provides a supporting device which can adjust the product to be pressed in the horizontal direction and the vertical direction, so as to align the product to be pressed with the end product, thereby improving the pressing quality of the product.
[0004] The present application provides a supporting device for supporting the product to be pressed and adjusting the position of the product to be pressed in the pressing system, so as to align the product to be pressed with the end product, the supporting device comprising: a supporting assembly comprising a supporting base and a mounting base plate, the supporting base being arranged on the mounting base plate, the supporting base being used for supporting the product to be pressed; a horizontal adjusting device for controlling the movement of the supporting assembly in the horizontal direction, so as to align the product to be pressed with the end product in the horizontal direction; a vertical adjusting device adopting a sliding block assembly for lifting, for controlling the movement of the supporting assembly in the vertical direction, so as to align the product to be pressed with the end product in the vertical direction, the vertical adjusting device being directly arranged at the bottom of the supporting assembly; the vertical adjusting device comprising a second fine adjustment driving element, an inclined sliding block assembly and a bottom plate, the bottom plate being connected with the bottom of the mounting base plate through guide columns, the second fine adjustment driving element being arranged on the bottom plate, the second fine adjustment driving element being connected with the inclined sliding block assembly, the inclined sliding block assembly being fixedly connected with the bottom plate, the inclined sliding block assembly being slidingly connected with the mounting base plate; a connecting plate, the vertical adjusting device being connected with the connecting plate through guide columns; wherein the horizontal adjusting device comprises: a mounting plate arranged above the connecting plate; a first fine adjustment driving element arranged on the mounting plate, for driving the connecting plate to move in the horizontal direction; a transmission assembly arranged below the mounting plate, connected with the first fine adjustment driving element, for transmitting the output power of the first fine adjustment driving element to the connecting plate, so as to drive the vertical adjusting device connected with the connecting plate to move; a first guide rail fixedly arranged at the bottom of the mounting plate, the connecting plate being connected with the first guide rail through a sliding block.
[0005] Wherein, the first fine adjustment driving element is connected with the transmission assembly through a connecting shaft.
[0006] The transmission assembly includes a first bevel gear, a bearing housing, a second bevel gear, a lead screw, and a lead screw nut. The first bevel gear is located below the mounting plate and is connected to a first fine-tuning drive component. The bearing housing is located at the bottom of the mounting plate, and the second bevel gear is located on the bearing housing. The first bevel gear meshes with the second bevel gear. The lead screw is connected to the second bevel gear. The lead screw nut is movably connected to the lead screw and is fixedly connected to the connecting plate.
[0007] The tilting slider assembly includes: a second guide rail disposed on the base plate; a horizontal slider connected to the second guide rail; a second fine-tuning drive unit connected to the horizontal slider via a push rod, the second fine-tuning drive unit being used to push the horizontal slider to move on the second guide rail; a tilting guide rail disposed at an angle on the side of the horizontal slider; and a vertical slider connected to the horizontal slider via the tilting guide rail, the vertical slider being connected to the bottom of the mounting base plate.
[0008] The support device is also equipped with sensors to detect whether there are products to be pressed on the support device.
[0009] The support base is a V-shaped support frame, and an inverted V-shaped clamping device is provided above the support device to cooperate with the V-shaped support frame to clamp and fix the product to be pressed.
[0010] The above solution utilizes horizontal and vertical adjustment devices to adjust the product to be pressed in corresponding directions. By directly setting the vertical adjustment device at the bottom of the support assembly, the loss of vertical precision adjustment of the product to be pressed can be reduced, so that the product to be pressed is aligned with the end product in the corresponding direction, avoiding offset or misalignment between the product to be pressed and the end product, thereby improving the pressing quality of the product.
[0011] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this application. Attached Figure Description
[0012] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with this application and, together with the specification, serve to explain the technical solutions of this application.
[0013] Figure 1 This is a schematic diagram of the structure of an embodiment of the press-fitting system of this application;
[0014] Figure 2 This is a schematic diagram of the structure of an embodiment of the horizontal adjustment device of this application;
[0015] Figure 3 This is a schematic diagram of the structure of an embodiment of the vertical adjustment device of this application;
[0016] Figure 4 This is a schematic diagram of the structure of an embodiment of the support device of this application;
[0017] Figure 5 is a structural schematic diagram of another embodiment of the vertical adjusting device of the present application;
[0018] Figure 6 is a structural schematic diagram of another embodiment of the support device of the present application;
[0019] Figure 7 is a structural schematic diagram of still another embodiment of the support device of the present application;
[0020] Figure 8 is a flow schematic diagram of an embodiment of the pressing method of the present application;
[0021] Figure 9 is a frame schematic diagram of an embodiment of the electronic device of the present application;
[0022] Figure 10 is a frame schematic diagram of an embodiment of the computer readable storage medium of the present application. DETAILED DESCRIPTION
[0023] The scheme of the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0024] In the following description, specific details are set forth in order to provide a thorough understanding of the present application. The present application may, however, be practiced without some or all of these details. Moreover, the use of certain terms in various places in the specification is for the purpose of that particular aspect or embodiment only and is not intended to limit the scope of the present application.
[0025] The term "and / or" in the present document is merely used to describe an associated relationship between associated objects, and means that there can be three relationships, for example, A and / or B can mean that there are three cases of A alone, A and B together, and B alone. In addition, the character " / " in the present document generally means that the front and rear associated objects are in an "or" relationship. In addition, "multiple" in the present document means two or more than two. In addition, the term "at least one" in the present document means any one of multiple or any combination of at least two of multiple, for example, including at least one of A, B and C can mean including any one or more elements selected from the set consisting of A, B and C.
[0026] Please refer to Figure 1 , Figure 1is a structural schematic diagram of an embodiment of the press-fitting system 100 of the present application. The press-fitting system 100 comprises a device main body 110, two sets of press-fitting devices 120, at least one set of supporting devices 130, and a detection device 140. The two sets of press-fitting devices 120 are arranged at intervals on the device main body 110 and are in sliding connection with the device main body 110, and are used to support end products and control press-fitting of the end products to the ends of products to be press-fitted. The at least one set of supporting devices 130 is arranged between the two sets of press-fitting devices 120 and is in sliding connection with the device main body 110, and is used to place the products to be press-fitted. Each set of supporting devices 130 comprises at least one adjusting device, each adjusting device corresponding to a direction, and is used to adjust the products to be press-fitted to be aligned with the end products in the corresponding direction. The detection device 140 is arranged on the supporting devices 130 and is used to detect the alignment accuracy of the products to be press-fitted and the end products. The detection device 140 can be a laser alignment device or an infrared sensor, and is not specifically limited here.
[0027] The press-fitting system 100 of the present application can be applied to the fields of the power industry, the metal processing industry, automobile manufacturing, etc. Before press-fitting, the detection device 140 is used to detect the alignment accuracy of the products to be press-fitted and the end products, so as to adjust the products to be press-fitted to be aligned with the end products in the corresponding direction by using the adjusting device, and then control the two sets of press-fitting devices 120 to move towards each other, so as to press-fit the end products on the press-fitting devices 120 to the ends of the products to be press-fitted supported by the supporting devices 130. For example, in the power industry, the flange is press-fitted to the end of the insulating pipe by using the press-fitting system 100. For another example, in the metal processing industry, the shaft sleeve can be press-fitted to the gear mandrel by using the press-fitting system 100.
[0028] The two sets of press-fitting devices 120 can each place the end products, or one of the two sets of press-fitting devices 120 places the end products, and the other set of press-fitting devices 120 can not place the end products. When the other set of press-fitting devices 120 does not place the end products, a flexible material can be arranged on the side of the press-fitting device 120 that does not place the end products and faces the product to be press-fitted, so as to protect the product to be press-fitted during the press-fitting process and avoid damage to the product to be press-fitted caused by extrusion.
[0029] The adjusting device is arranged on the supporting device 130. Therefore, in order to better press-fit the end products and the products to be press-fitted, a centering adjusting assembly 121 can be arranged on the press-fitting device 120. The centering adjusting assembly 121 is arranged on the press-fitting device 120 and is used to adjust the end products to the center position of the press-fitting device 120, and then adjust the products to be press-fitted on the supporting device 130 by taking the end products as the alignment reference, so that the centers of the end products and the products to be press-fitted are aligned.
[0030] Please refer to Figure 2The support device 130 is used to support the product to be pressed and adjust the position of the product to be pressed in the pressing system 100, align the product to be pressed with the end product, and each group of support devices 130 further comprises a support assembly 131 used to support the product to be pressed.
[0031] In some embodiments, the support assembly 131 comprises a support base 1311 and a mounting base plate 1312, and the support base 1311 is arranged on the mounting base plate 1312. Specifically, the support base 1311 can be a V-shaped support frame used to support the product to be pressed, and an inverted V-shaped clamping device can also be arranged above the support device 130, which is used to cooperate with the V-shaped support frame during pressing to clamp and fix the product to be pressed, so as to avoid displacement of the product to be pressed during pressing. It can be understood that the support base 1311 can also be a support frame of other shapes, such as a semicircular support frame, etc., to fit the shape of the product to be pressed, so as to achieve better support.
[0032] Further, in order to improve the application range of the pressing system 100, the support base 1311 is a detachable device, and different support bases 1311 can be replaced for different products to be pressed.
[0033] The support device 130 further comprises a connecting plate 132, and the support assembly 131 is connected with the connecting plate 132.
[0034] In some embodiments, the mounting base plate 1312 of the support assembly 131 can be connected with the connecting plate 132 through a guide column 133.
[0035] Please continue to refer to Figure 2The at least one adjusting device includes a horizontal adjusting device 134 corresponding to the horizontal direction, which is used to control the support assembly 131 to move in the horizontal direction so as to align the product to be pressed with the end product in the horizontal direction. The horizontal adjusting device 134 includes a mounting plate 1341, a first fine adjustment driving member 1342, a transmission assembly 1343 and a first guide rail 1344. The mounting plate 1341 is arranged above the connecting plate 132, wherein a hollow area is arranged in the middle of the mounting plate 1341, which is used to pass through the guide column 133 so as to provide a moving space for the guide column 133 when the support assembly 131 moves in the horizontal direction. The first fine adjustment driving member 1342 is arranged on the mounting plate 1341 and is used to drive the connecting plate 132 to move in the horizontal direction, for example, the first fine adjustment driving member 1342 can be a fine adjustment hand wheel. The transmission assembly 1343 is arranged below the mounting plate 1341 and is connected with the first fine adjustment driving member 1342, which is used to transmit the output power of the first fine adjustment driving member 1342 to the connecting plate 132 so as to drive the support assembly 131 connected with the connecting plate 132 to move. The first guide rail 1344 is fixedly arranged at the bottom of the mounting plate 1341, and the connecting plate 132 is connected with the first guide rail 1344 through a sliding block 1345. The first fine adjustment driving member 1342 can be connected with the transmission assembly 1343 through a connecting shaft (not shown in the figure).
[0036] Specifically, the transmission assembly 1343 includes a first bevel gear 13431, a bearing seat 13432, a second bevel gear 13433, a lead screw 13434 and a lead screw nut 13435. The first bevel gear 13431 is arranged below the mounting plate 1341 and is connected with the first fine adjustment driving member 1342. The bearing seat 13432 is arranged at the bottom of the mounting plate 1341. The second bevel gear 13433 is arranged on the bearing seat 13432 and is engaged with the first bevel gear 13431. The lead screw 13434 is connected with the second bevel gear 13433. The lead screw nut 13435 is movably connected with the lead screw 13434 and is fixedly connected with the connecting plate 132.
[0037] The power output by the first fine adjustment driving member 1342 is transmitted to the first bevel gear 13431, which transmits the power to the second bevel gear 13433 engaged therewith. The second bevel gear 13433 transmits the power to the lead screw 13434 to rotate, thereby driving the lead screw nut 13435 to move on the lead screw 13434. Since the connecting plate 132 is fixedly connected with the lead screw nut 13435, when the lead screw nut 13435 moves, the connecting plate 132 will also slide on the first guide rail 1344, thereby driving the support assembly 131 connected with the connecting plate 132 to move in the horizontal direction, so as to adjust the position of the product to be pressed in the horizontal direction and align the product to be pressed with the end product in the horizontal direction.
[0038] In the embodiment, the first fine adjustment driving member 1342 can be a manual adjustment device or an automatic adjustment device. When the first fine adjustment driving member 1342 is a manual adjustment device and the detection device 140 detects that the to-be-assembled product and the end product are not aligned in the horizontal direction, the operator drives the first fine adjustment driving member 1342 by applying a force to the first fine adjustment driving member 1342, so that the force is transmitted to the connecting plate 132 through the mechanical transmission assembly 1343, and when the connecting plate 132 moves in the horizontal direction, the support assembly 131 connected to the connecting plate 132 also moves in the horizontal direction, so that the position of the to-be-assembled product supported by the support device 130 in the horizontal direction can be adjusted until the detection device 140 detects that the to-be-assembled product and the end product are aligned in the horizontal direction, and the operator stops applying the force to the first fine adjustment driving member 1342. When the first fine adjustment driving member 1342 is an automatic adjustment device, whether the to-be-assembled product and the end product are aligned in the horizontal direction is detected by the detection device 140, if not, the detection device 140 sends a signal to the control unit in the press-fitting system 100, and the control unit sends a driving instruction to the first fine adjustment driving member 1342, and after the first fine adjustment driving member 1342 receives the driving instruction, the first fine adjustment driving member 1342 outputs power, and the output power is transmitted to the connecting plate 132 through the mechanical transmission assembly 1343, and when the connecting plate 132 moves in the horizontal direction, the support assembly 131 connected to the connecting plate 132 also moves in the horizontal direction, so that the position of the to-be-assembled product supported by the support device 130 in the horizontal direction can be adjusted to automatically adjust the alignment accuracy between the to-be-assembled product and the end product, and when the detection device 140 detects that the two products are aligned, a signal is sent to the control unit in the press-fitting system 100, and the control unit sends a stop driving instruction to the first fine adjustment driving member 1342.
[0039] Please refer to Figure 3 , the at least one adjustment device includes a vertical adjustment device 135 corresponding to the vertical direction, which adopts a screw rod assembly to lift and control the movement of the support assembly 131 in the vertical direction, so that the to-be-assembled product is aligned with the end product in the vertical direction. The vertical adjustment device 135 includes a jacking screw rod 13511, a worm lifting assembly 13512 and a driving assembly 13513. The jacking screw rod 13511 is fixedly connected with the support assembly 131 and is used to control the lifting of the support assembly 131. The worm lifting assembly 13512 is arranged at the bottom of the connecting plate 132 and is connected with the jacking screw rod 13511 and is used to control the rotation of the jacking screw rod 13511. The driving assembly 13513 is connected with the worm lifting assembly 13512 and is used to provide power for the worm lifting assembly 13512. The driving assembly 13513 can be a power source such as an air cylinder or a servo motor, which is not limited here.
[0040] In some embodiments, in order to better adjust the position of the product to be pressed so as to be accurately aligned with the end product, at least one adjusting device in the supporting device 130 comprises a horizontal adjusting device 134 and a vertical adjusting device 135, please refer to Figure 4 The horizontal adjusting device 134 is used to adjust the alignment of the product to be pressed with the end product in the horizontal direction, and the vertical adjusting device 135 is used to adjust the alignment of the product to be pressed with the end product in the vertical direction.
[0041] Please refer to Figure 1 The pressing system 100 comprises two groups of supporting devices 130, and each group of supporting devices 130 is provided with a detection device 140. One of the two groups of supporting devices 130 can be provided with the horizontal adjusting device 134 or the vertical adjusting device 135 or both the horizontal adjusting device 134 and the vertical adjusting device 135, and the other of the two groups of supporting devices 130 can also be provided with the horizontal adjusting device 134 or the vertical adjusting device 135 or both the horizontal adjusting device 134 and the vertical adjusting device 135, as long as the two groups of supporting devices 130 can cooperate with each other to adjust the position of the product to be pressed. Therefore, how the adjusting devices on the supporting device 130 are arranged and distributed can be determined according to the alignment adjustment requirements of the product to be pressed with the end product. Therefore, it can be understood that the supporting device 130 in the pressing system 100 can be three groups, four groups, five groups, etc., and the adjusting devices arranged on each group of supporting devices 130 can be different or the same, which is not limited here.
[0042] In other embodiments, the vertical adjusting device 135 in the corresponding vertical direction in the at least one adjusting device can also be lifted by using a slider assembly in addition to the above structure. Please refer to Figure 5 The vertical adjusting device 135 comprises a second fine adjustment driving member 13521, an inclined slider assembly 13522 and a bottom plate 13523. The connecting plate 132 is connected with the bottom plate 13523 through a guide column 13524. The second fine adjustment driving member 13521 is arranged on the bottom plate 13523. The second fine adjustment driving member 13521 is connected with the inclined slider assembly 13522. The inclined slider assembly 13522 is fixedly connected with the bottom plate 13523. The inclined slider assembly 13522 is slidably connected with the connecting plate 132.
[0043] The second fine adjustment driving member 13521 can be a fine adjustment hand wheel, a motor, etc., which is not limited here.
[0044] Specifically, the tilt slider assembly 13522 comprises a second guide rail 135221, a horizontal slider 135222, a tilt guide rail 135223 and a vertical slider 135224. The second guide rail 135221 is arranged on the bottom plate 13523; the horizontal slider 135222 is connected with the second guide rail 135221, and a second fine adjustment driving element 13521 is connected with the horizontal slider 135222 through a push rod, and the second fine adjustment driving element 13521 is used to push the horizontal slider 135222 to move on the second guide rail 135221; the tilt guide rail 135223 is arranged on the side of the horizontal slider 135222 in a tilt manner; the vertical slider 135224 is connected with the horizontal slider 135222 through the tilt guide rail 135223, and the vertical slider 135224 is connected with the bottom of the connecting plate 132. The position of the vertical slider 135224 fixed with the connecting plate 132 in the horizontal plane always remains unchanged through the limiting and guiding effect of the guide column 13524, and thus the vertical slider 135224 will move in the vertical direction along the tilt guide rail 135223, so as to convert the horizontal motion into the vertical motion. In this way, the vertical space can be saved, and the vertical slider 135224 will move closely to the tilt guide rail 135223 due to the gravity, and the motion is more stable, which helps to accurately adjust the height of the product to be pressed in the vertical direction and ensures that the product to be pressed and the end product are aligned in the vertical direction.
[0045] In some specific embodiments, in order to more accurately adjust the position of the product to be pressed before pressing, so that the product to be pressed is aligned with the center of the end product, the horizontal adjustment device 134 and the vertical adjustment device 135 can be arranged in the supporting device 130 at the same time, and the tilt slider assembly 13522 is adopted in the vertical adjustment device 135. Please refer to Figure 6 The connecting plate 132 can be moved in the horizontal direction through the first fine adjustment driving element 1342, so as to adjust the position of the supporting assembly 131 in the horizontal direction, and the tilt slider assembly 13522 can be driven to move through the second fine adjustment driving element 13521, the horizontal motion is converted into the vertical motion, so as to control the motion of the connecting plate 132 in the vertical direction, thereby driving the supporting assembly 131 to move in the vertical direction.
[0046] Further, in order to reduce the loss of the accuracy adjustment of the product to be pressed in the vertical direction, the vertical adjustment device 135 can be directly arranged at the bottom of the supporting assembly 131, and the vertical adjustment device 135 is connected with the connecting plate 132 through the guide column 133. Please refer to Figure 7At this time, the bottom plate 13523 is connected to the bottom of the mounting base plate 1312 through the guide column 13524, the inclined sliding block assembly 13522 is slidingly connected to the mounting base plate 1312, and the vertical sliding block 135224 is connected to the bottom of the mounting base plate 1312. The specific structure of the vertical adjusting device 135 is as described above, and will not be described again. The horizontal adjusting device 134 moves the driving connecting plate 132 in the horizontal direction when adjusting the position of the product to be pressed in the horizontal direction, and simultaneously drives the vertical adjusting device 135 connected with the connecting plate 132 to move, so as to control the movement of the support assembly 131 in the horizontal direction. The vertical adjusting device 135 can directly control the movement of the support assembly 131 in the vertical direction, so as to directly adjust the position of the product to be pressed in the vertical direction, and ensure the adjustment accuracy.
[0047] In some embodiments, in order to prevent the product from being damaged due to excessive pressing force during the pressing process, an alarm device (not shown in the figure) can be arranged in the pressing system 100. When the pressing force reaches or exceeds the preset pressure value, the alarm device will alarm to remind the operator.
[0048] In a specific implementation scenario, the pressing system 100 is applied to the field of electric power industry, for example, is used to press a flange to the end of an insulating pipe to prepare an insulator product. The flange is an end product, and the insulating pipe is a product to be pressed. Two sets of support devices 130 are arranged in the pressing system 100, and the horizontal adjusting device 134 and the vertical adjusting device 135 are arranged on each set of support devices 130. Therefore, two flanges are placed on the two sets of pressing devices 120 respectively before pressing, and the insulating pipe is placed on the two sets of support devices 130.
[0049] The detection device 140 is used to detect whether the two ends of the insulating pipe placed on the two sets of support devices 130 and the flanges on the same side thereof are aligned in the horizontal direction and the vertical direction. If not aligned in the horizontal direction, the horizontal adjusting device 134 is used to adjust the position of the insulating pipe in the horizontal direction; if not aligned in the vertical direction, the vertical adjusting device 135 is used to adjust the position of the insulating pipe in the vertical direction; and if not aligned in both the horizontal direction and the vertical direction, the horizontal adjusting device 134 and the vertical adjusting device 135 are used to adjust the position of the insulating pipe in both the horizontal direction and the vertical direction. It can be understood that the position adjustment of the products to be pressed by each set of support device 130 does not affect each other.
[0050] After the adjustment is completed, the two ends of the insulating pipe are aligned with the flanges on the same side thereof, the clamping device is used to fix the insulating pipe on the support device 130, and the two sets of pressing devices 120 are driven to move towards each other to press the flange to the end of the insulating pipe to complete the pressing to form the insulator product.
[0051] Please refer to Figure 8 ,Figure 8 is a flowchart of an embodiment of the press-fitting method of the present application. Specifically, the method can include the following steps:
[0052] Step S810: In response to the press-fitting signal, the detection device detects the position error between the end product on the press-fitting device and the product to be press-fitted on the at least one set of support devices.
[0053] In some embodiments, the press-fitting method can be applied to the press-fitting system 100 described above, and sensors are arranged on both the at least one set of support devices 130 and the two sets of press-fitting devices 120 to detect whether the end product is placed on the press-fitting device 120 and whether the product to be press-fitted is placed on the support device 130. When the sensors detect that the end product is placed on the press-fitting device 120 and the product to be press-fitted is placed on the support device 130, a press-fitting signal is generated and sent to the press-fitting system 100. After receiving the press-fitting signal, the press-fitting system 100 first controls the detection device 140 to detect the position error between the product to be press-fitted on the at least one set of support devices 130 and the end product on the press-fitting device 120.
[0054] In other embodiments, after the end product is placed on the press-fitting device 120 and the product to be press-fitted is placed on the support device 130, the operator presses the start button to generate a press-fitting signal, and the press-fitting system 100 starts to use the detection device 140 to detect the position error between the product to be press-fitted on the at least one set of support devices 130 and the end product on the press-fitting device 120.
[0055] Step S820: Based on the detection result of the detection device, the at least one adjusting device of the at least one set of support devices adjusts the position of the product to be press-fitted.
[0056] In some embodiments, the at least one set of support devices 130 includes a connecting plate 132, the at least one adjusting device includes a horizontal adjusting device 134 corresponding to the horizontal direction and a vertical adjusting device 135 corresponding to the vertical direction, the horizontal adjusting device 134 includes a first fine-tuning driving member 1342 and a first guide rail 1344, and the vertical adjusting device 135 includes a driving assembly 13513 and a jacking screw 13511. According to the detection result of the detection device 140, the position of the product to be press-fitted is adjusted to align with the end product as follows:
[0057] Step S821: Based on the horizontal error detected by the detection device, the first fine-tuning driving member is controlled to drive the connecting plate to move along the first guide rail, so that the product to be press-fitted is aligned with the end product in the horizontal direction.
[0058] In some embodiments, when the detection device 140 detects that there is a horizontal error between the product to be pressed and the end product, the first fine adjustment drive 1342 can be controlled to drive and output power to the transmission assembly 1343, and the power is transmitted to the lead screw 13434 and the lead screw nut 13435 through the first bevel gear 13431 and the second bevel gear 13433 in the transmission assembly 1343, so that the lead screw nut 13435 rotates on the lead screw 13434. Since the connecting plate 132 is fixedly connected to the lead screw nut 13435, when the lead screw nut 13435 moves, the connecting plate 132 will also move. Since the first guide rail 1344 is arranged in the same direction as the lead screw 13434, and the connecting plate 132 is connected to the first guide rail 1344 through the sliding block 1345, the connecting plate 132 moves along the first guide rail 1344 in the horizontal direction under the drive of the lead screw nut 13435, thereby driving the support assembly 131 connected to the connecting plate 132 to move in the horizontal direction, so that the product to be pressed and the end product are aligned in the horizontal direction.
[0059] Step S822: Based on the height error detected by the detection device, the driving assembly is controlled to drive the lifting lead screw to lift and lower, so that the product to be pressed and the end product are aligned in the vertical direction.
[0060] In some embodiments, when the detection device 140 detects that there is a height error between the product to be pressed and the end product, the driving assembly 13513 in the vertical adjustment device 135 can be controlled to output power to drive the worm lifting assembly 13512 to operate, so as to control the lifting lead screw 13511 to lift and lower, and adjust the height of the support assembly 131 connected to the lifting lead screw 13511, so that the product to be pressed and the end product are aligned in the vertical direction.
[0061] In some embodiments, the vertical adjustment device 135 includes a second fine adjustment drive 13521, an inclined sliding block assembly 13522, and a bottom plate 13523. When the detection device 140 detects that there is a height error between the product to be pressed and the end product, the second fine adjustment drive 13521 is controlled to drive the horizontal sliding block 135222 to move on the second guide rail 135221, and the horizontal sliding block 135222 drives the vertical sliding block 135224 to move up and down through the inclined guide rail 135223 arranged on the side of the horizontal sliding block 135222 when moving, so as to control the connecting plate 132 connected to the vertical sliding block 135224 to move in the vertical direction, so as to adjust the height of the support assembly 131 on the connecting plate 132, so that the product to be pressed and the end product are aligned in the vertical direction.
[0062] In one implementation scenario, the above steps S821 and S822 can be executed in a sequential order, for example, step S821 is executed first and then step S822 is executed, or step S822 is executed first and then step S821 is executed. In another implementation scenario, the above steps S821 and S822 can also be executed simultaneously, which can be set according to actual application and is not limited herein.
[0063] It can be understood that, when the detection device 140 detects that there are both horizontal and height errors between the to-be-pressed product on the at least one set of supporting device 130 and the end product on the pressing device 120, the horizontal adjusting device 134 and the vertical adjusting device 135 are simultaneously used to adjust the supporting assembly 131; if the detection device 140 detects that there is an error between the to-be-pressed product and the end product in only one direction, only the adjusting device in the corresponding direction is used to adjust.
[0064] In some embodiments, the operator can input the diameter information of the to-be-pressed product in the HMI (Human Machine Interface) interface of the pressing system 100, and the pressing system 100 can be automatically operated. The detection device 140 is used to detect the error between the to-be-pressed product and the end product in real time, and the monitoring data is sent to the input interface of the PLC (Programmable Logic Controller) inside the pressing system 100, and the PLC drives the first fine adjustment driving member 1342 and the second fine adjustment driving member 13521 to work or controls the first fine adjustment driving member 1342 and the second fine adjustment driving member 13521 to stop working according to internal operation, to realize closed-loop control. The pressing system 100 can be quickly adjusted for different models of to-be-pressed products, which is convenient, intelligent and fast.
[0065] In addition, when switching the to-be-pressed product, the two-dimensional code on the to-be-pressed product can be scanned to obtain the to-be-pressed product data information, such as length information, diameter information, hardness information, etc. After receiving the to-be-pressed product data information, the pressing system 100 can first control the supporting device 130 to adjust to a supporting height suitable for the to-be-pressed product. The pressing system 100 can also be provided with a memory function, and after adjusting a to-be-pressed product of a certain specification for the first time, the adjustment data will be recorded and saved, and subsequent to-be-pressed products of the same specification can be automatically adjusted.
[0066] Step S830: controlling the pressing device to move to the adjusted to-be-pressed product to press the end product to the end of the to-be-pressed product.
[0067] After the adjustment of the supporting device 130 is completed, the pressing can be started. Specifically, the two groups of pressing devices 120 are controlled to move towards each other, so as to press the end products on each group of pressing devices 120 to the corresponding ends of the products to be pressed, to complete the pressing.
[0068] The horizontal adjustment device 134 and the vertical adjustment device 135 in the supporting device 130 of the present application can realize the rapid automatic adjustment of products with different outer diameters, solve the precision problem of the concentric adjustment between the products to be pressed and the pressed products in the production process, improve the pressing quality of the products, and do not need manual operation.
[0069] Those skilled in the art can understand that, in the above method of the specific embodiment, the writing order of each step does not mean a strict execution order and does not constitute any limitation on the implementation process, and the specific execution order of each step should be determined according to its function and possible internal logic.
[0070] Please refer to Figure 9 , Figure 9 is a frame diagram of an embodiment of the electronic device 90 of the present application. The electronic device 90 includes a memory 91 and a processor 92 coupled with each other. The processor 92 is configured to execute program instructions stored in the memory 91, so as to implement the steps in any of the above pressing methods. In a specific implementation scenario, the electronic device 90 can include but is not limited to a microcomputer, a server, and in addition, the electronic device 90 can also be a control panel, etc., without limitation.
[0071] Specifically, the processor 92 is configured to control itself and the memory 91 to implement the steps in any of the above pressing methods. The processor 92 can also be referred to as a CPU (Central Processing Unit). The processor 92 can be an integrated circuit chip with a signal processing capability. The processor 92 can also be a general-purpose processor, a DSP (Digital Signal Processor), an ASIC (Application Specific Integrated Circuit), an FPGA (Field-Programmable Gate Array) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components. The general-purpose processor can be a microprocessor or the processor can also be any conventional processor. In addition, the processor 92 can be implemented by an integrated circuit chip together.
[0072] Please refer to Figure 10 , Figure 10is a schematic diagram of a framework of an embodiment of the computer readable storage medium 10 of the present application. The computer readable storage medium 10 stores program instructions 101 capable of being executed by a processor, the program instructions 101 being used to implement the steps in any of the above-described press fitting method embodiments.
[0073] In some embodiments, the apparatus provided by the embodiments of the present disclosure has functions or includes modules that can be used to perform the methods described in the above method embodiments, and specific implementations can be referred to the descriptions of the above method embodiments. For brevity, they will not be described here again.
[0074] The above description of various embodiments tends to emphasize the differences between various embodiments, and the same or similar parts can be mutually referred to. For brevity, they will not be described here again.
[0075] In several embodiments provided in the present application, it should be understood that the disclosed methods and apparatuses can be implemented in other ways. For example, the above-described apparatus implementation is only schematic, and for example, the division of modules or units is only a logical function division, and actual implementation can have another division manner, for example, a unit or component can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the coupling or direct coupling or communication connection between the shown or discussed mutual ones can be indirect coupling or communication connection through some interfaces, devices or units, and can be electrical, mechanical or other forms.
[0076] In addition, each functional unit in each embodiment of the present application can be integrated in one processing unit, or each unit can exist physically, or two or more units can be integrated in one unit. The above-mentioned integrated unit can be realized in the form of hardware or in the form of a software functional unit.
[0077] If the integrated unit is realized in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer readable storage medium. Based on such an understanding, the technical solutions of the present application essentially or the part that contributes to the prior art or the whole or part of the technical solutions can be embodied in the form of a software product. The computer software product is stored in a storage medium, and includes several instructions for causing a computer device (which can be a personal computer, a server, or a network device, etc.) or a processor to execute all or part of the steps of the methods in the various embodiments of the present application. The aforementioned storage medium includes: a U disk, a mobile hard disk, a read-only memory (ROM, Read-Only Memory), a random access memory (RAM, Random Access Memory), a magnetic disk or an optical disk, and various media that can store program codes.
Claims
1. A support device, characterized in that, A support device for supporting a product to be pressed and adjusting the position of the product to be pressed in a pressing system, aligning the product to be pressed with an end product, the support device comprising: a support assembly comprising a support base and a mounting base plate, the support base being arranged on the mounting base plate, the support base being used to support the product to be pressed; a horizontal adjustment device for controlling the movement of the support assembly in the horizontal direction, aligning the product to be pressed with the end product in the horizontal direction; a vertical adjustment device using a slider assembly for lifting, for controlling the movement of the support assembly in the vertical direction, aligning the product to be pressed with the end product in the vertical direction, the vertical adjustment device being arranged directly at the bottom of the support assembly; the vertical adjustment device comprising a second fine adjustment drive, an inclined slider assembly and a bottom plate, the bottom plate being connected to the bottom of the mounting base plate through guide columns, the second fine adjustment drive being arranged on the bottom plate, the second fine adjustment drive being connected to the inclined slider assembly, the inclined slider assembly being fixedly connected to the bottom plate, the inclined slider assembly being slidingly connected to the mounting base plate; a connecting plate, the vertical adjustment device being connected to the connecting plate through guide columns; wherein the horizontal adjustment device comprises: a mounting plate arranged above the connecting plate; a first fine adjustment drive arranged on the mounting plate, used to drive the connecting plate to move in the horizontal direction; a transmission assembly arranged below the mounting plate, connected to the first fine adjustment drive, used to transmit the output power of the first fine adjustment drive to the connecting plate, to drive the vertical adjustment device connected to the connecting plate to move; a first guide rail fixedly arranged at the bottom of the mounting plate, the connecting plate being connected to the first guide rail through a slider.
2. The support device of claim 1, wherein The first fine adjustment drive is connected to the transmission assembly through a connecting shaft.
3. The support device of claim 1, wherein, The transmission assembly comprises a first bevel gear, a bearing seat, a second bevel gear, a lead screw and a lead screw nut, the first bevel gear being arranged below the mounting plate, the first bevel gear being connected to the first fine adjustment drive, the bearing seat being arranged at the bottom of the mounting plate, the second bevel gear being arranged on the bearing seat, the first bevel gear being engaged with the second bevel gear, the lead screw being connected to the second bevel gear, the lead screw nut being movably connected to the lead screw, the lead screw nut being fixedly connected to the connecting plate.
4. The support device of claim 1, wherein, The inclined slider assembly comprises: a second guide rail arranged on the bottom plate; a horizontal slider connected to the second guide rail, the second fine adjustment drive being connected to the horizontal slider through a push rod, the second fine adjustment drive being used to push the horizontal slider to move on the second guide rail; an inclined guide rail being arranged obliquely on the side of the horizontal slider; a vertical slider being connected to the horizontal slider through the inclined guide rail, the vertical slider being connected to the bottom of the mounting base plate.
5. The support device of claim 1, wherein, A sensor is further arranged on the support device, used to detect whether the product to be pressed is placed on the support device.
6. The support device of claim 1, wherein, The support base is a V-shaped support frame, and an inverted V-shaped clamping device is further arranged above the support device, which is used to cooperate with the V-shaped support frame to clamp and fix the product to be press-fitted.