Release agent spraying device
By designing an automated mold release agent spraying device, the problems of cumbersome manual spraying operations and frequent shutdowns have been solved, enabling timed, quantitative, and fixed-point spraying, thereby improving product quality and mold protection.
Patent Information
- Application Number
- CN202423070437.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In existing technologies, manual spraying of release agent is cumbersome, costly, and involves frequent downtime, which affects product quality and can easily result in missed spraying, leading to mold damage.
Design a mold release agent spraying device, including a spray controller, a fixed frame, a pressing cylinder and a mold release agent bottle. The device can achieve timed, quantitative and fixed-point spraying through automatic program control and can be used in a closed equipment compartment.
It enables timed, quantitative, and targeted spraying of release agent, reducing labor costs, avoiding equipment downtime, improving product quality, and protecting molds.
Smart Images

Figure CN223587413U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold release agent spraying technology, specifically to a mold release agent spraying device. Background Technology
[0002] Some products (such as plastic parts, rubber parts, and paper products) are prone to sticking to the mold during the manufacturing process, making it impossible for the product to be removed from the mold. Currently, the industry standard is to manually spray mold release agent onto the sticky parts of the mold at fixed times or in fixed quantities to achieve a lubricating and anti-sticking effect. However, this method has the following shortcomings:
[0003] (1) Manual spraying is cumbersome and inconvenient, and the labor cost is high.
[0004] (2) Since the mold is usually set in a closed equipment chamber, when it is needed, the equipment must be stopped first, and then the safety door of the chamber must be opened before the release agent can be sprayed. Frequent shutdown and startup will have a certain impact on product quality.
[0005] (3) Manual spraying is prone to missing the time, which can further affect product quality and easily damage the mold. Utility Model Content
[0006] The present invention aims to provide a release agent spraying device to solve at least one of the above-mentioned technical problems.
[0007] To achieve the above objectives, the technical solution of this utility model is as follows: a mold release agent spraying device, characterized in that it includes a spraying controller, a fixed frame, a pressing cylinder and a mold release agent bottle, the pressing cylinder and the mold release agent bottle are mounted on the fixed frame, the spraying controller is electrically connected to the pressing cylinder, the pressing cylinder and the nozzle of the mold release agent bottle are in a movable pressing cooperation, the nozzle is used to spray the mold release agent onto the easily sticky parts of the mold, and the controller is used to drive the pressing cylinder to control the opening of the nozzle of the mold release agent bottle to perform the mold release agent spraying operation.
[0008] Preferably, the spray controller includes a housing, a control module mounted on the housing, and a delayed start display screen, a spray time display screen, a spray count display screen, an interval modulus display screen, an interval time display screen, a power switch, a start button, a stop button, a setting button, an up button, a down button, a mode switch button, a reset button, a running status indicator light, a stop status indicator light, a counting mode indicator light, and a timing mode indicator light, all electrically connected to the control module.
[0009] Preferably, the air inlet pipe and the air outlet pipe are further included, the electromagnetic valve and the power supply are installed in the shell and electrically connected with the control module respectively, the air inlet pipe interface, the air outlet pipe interface, the power line interface and the counting induction interface are installed on the side wall of the shell, one end of the electromagnetic valve air outlet pipe is connected with the pressing cylinder, the other end is connected at the air outlet pipe interface, one end of the air inlet pipe is connected with the air outlet pipe interface, the other end is used for connecting the air inlet equipment, the electromagnetic valve is connected between the air inlet pipe and the air outlet pipe, the power supply is electrically connected with the power line interface, the power line interface is used for connecting the power line, and the counting induction interface is used for connecting the photoelectric sensor.
[0010] Preferably, the release agent bottle is vertically and detachably installed on the fixing frame, and the pressing cylinder is located directly above the nozzle of the release agent bottle.
[0011] Preferably, the front side of the fixing frame is provided with a plurality of clamps in the up-down direction, and the bottom end of the fixing frame is provided with a support plate for bearing and supporting the release agent bottle, and the release agent bottle is detachably installed in the clamps.
[0012] Preferably, the clamps are in the shape of omega.
[0013] The utility model has the following beneficial effects:
[0014] (1), realize the release agent's timing, ration, fixed point, fixed surface spray, need not manual operation, reduce the artificial cost, operation is more convenient fast.
[0015] (2), the release agent spraying device and the mold can be placed in the closed equipment warehouse together, so that the equipment can also be sprayed with release agent without stopping, thereby avoiding the frequent stop and start of the equipment and affecting the product quality.
[0016] (3), the leakage of spraying is avoided, and the product quality is further improved and the mold is prevented from being damaged. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the assembly schematic view of the embodiment of the utility model.
[0018] Figure 2 is the front view of the spraying controller of the embodiment of the utility model.
[0019] Figure 3 is the perspective view of the spraying controller of the embodiment of the utility model.
[0020] Figure 4 is the internal structure schematic view of the spraying controller of the embodiment of the utility model.
[0021] Figure 5 is the assembly schematic view of the fixing frame, the pressing cylinder and the release agent bottle of the embodiment of the utility model.
[0022] Figure 6 is a structure diagram of the fixed frame of the embodiment of the utility model.
[0023] Fig. 1 spray controller, 2 shell, 3 control module, 4 electromagnetic valve, 5 power, 6 delay start display screen, 7 spray time display screen, 8 spray frequency display screen, 9 interval modulus display screen, 10 interval time display screen, 11 power switch, 12 start button, 13 stop button, 14 setting button, 15 up button, 16 down button, 17 mode switching button, 18 clear button, 19 running state indicator, 20 stop state indicator, 21 counting mode indicator, 22 timing mode indicator, 23 air inlet pipe interface, 24 air outlet pipe interface, 25 power cord interface, 26 counting induction interface, 27 fixed frame, 28 clamp, 29 support plate, 30 pressing cylinder, 31 release agent bottle, 32 nozzle, 33 air inlet pipe, 34 air outlet pipe. DETAILED DESCRIPTION
[0024] To further illustrate the embodiments, the utility model provides with the drawings. These drawings are part of the utility model disclosure, which mainly serves to illustrate the embodiments, and can be combined with the relevant description of the specification to explain the operating principle of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible embodiments and the advantages of the utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0025] In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more than two; The orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0026] In the description of the utility model, it should be pointed out that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; It can be mechanical connection, or electrical connection; It can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0027] ReferenceFigures 1-6 As shown, as an embodiment of the utility model, provide a release agent spraying device, including spraying controller 1, fixed frame 27, press cylinder 30 and release agent bottle 31, press cylinder 30 and release agent bottle 31 are installed on fixed frame 27, spraying controller 1 is electrically connected with press cylinder 30, press cylinder 30 and the nozzle 32 of release agent bottle 31 are movable and press fit, nozzle 32 is used to spray release agent to the easy sticking part of mould, controller is used to drive press cylinder 30 to act to control to open the nozzle 32 of release agent bottle 31 and carry out release agent spraying operation, the release agent spraying device of the utility model is mainly applied in such as plastic parts, rubber parts, paper and other products that need mould manufacturing field.
[0028] Specifically, spraying controller 1 includes housing 2, control module 3 installed on housing 2 and delay start display screen 6, spraying time display screen 7, spraying frequency display screen 8, interval modulus display screen 9, interval time display screen 10, power switch 11, start button 12, stop button 13, setting button 14, up button 15, down button 16, mode switching button 17, clear button 18, running status indicator 19, stop status indicator 20, counting mode indicator 21, timing mode indicator 22 electrically connected with control module 3 respectively. That is, the release agent spraying device of the utility model is automatically controlled by program, which has the functions of delay start setting, spraying time setting, spraying frequency setting, interval modulus setting and interval time setting. Power switch 11 is used to control the opening and closing of power supply 5. Pressing setting button 14 is used to realize the operation setting of different functions. Mode switching button 17 is used to switch between counting mode and timing mode. Up button 15 and down button 16 are used to adjust the numerical parameters of each function respectively. Clear button 18 is used to clear the numerical parameters of each function. Start button 12 and stop button 13 are used to control the start and stop of spraying controller 1. This setting enables the release agent spraying device of the utility model to adjust according to the actual needs of different products or moulds, thereby performing automatic timing and quantitative release agent spraying operation. For example, if products are likely to stick to the mould after more than 10 minutes, the timing mode can be selected to spray release agent to the mould once every 10 minutes. If products are likely to stick to the mould after more than ten products, the counting mode can be selected to spray release agent to the mould once every 10 products, thereby ensuring product quality. Of course, to further improve the anti-sticking effect of the mould, the interval time or interval number can be further reduced.
[0029] In the embodiment, the air inlet pipe 33 and the air outlet pipe 34 are further included, the electromagnetic valve 4 and the power supply 5 are installed in the shell 2 and are electrically connected with the control module 3, the air inlet pipe interface 23, the air outlet pipe interface 24, the power line interface 25 and the counting induction interface 26 are installed on the side wall of the shell 2, the counting induction interface 26 is electrically connected with the control module 3, one end of the air outlet pipe 34 is connected with the pressing air cylinder 30, and the other end is connected at the air outlet pipe interface 24, one end of the air inlet pipe 33 is connected with the air outlet pipe interface 24, and the other end is used for connecting an air inlet device, the electromagnetic valve 4 is connected between the air inlet pipe 33 and the air outlet pipe 34, the power supply 5 is electrically connected with the power line interface 25, the power line interface 25 is used for connecting the power supply 5 line, and the counting induction interface 26 is used for connecting a photoelectric sensor, so that the number of mold forming products is inducted, and the counting mode is realized.
[0030] In the embodiment, the release agent bottle 31 is vertically and detachably installed on the fixing frame 27, the pressing air cylinder 30 is located directly above the nozzle 32 of the release agent bottle 31, and the pressing and spraying operation of the nozzle 32 of the release agent bottle 31 is more stable and reliable.
[0031] In the embodiment, a plurality of clamps 28 in the shape of an omega are arranged on the front side of the fixing frame 27 in the up-down direction, the clamps are in the shape of an omega, the bottom end of the fixing frame 27 is provided with a support plate 29 for bearing and supporting the release agent bottle 31, and the release agent bottle 31 is detachably installed in the clamp 28, so that the release agent bottle 31 can be smoothly, quickly and stably installed on the fixing frame 27.
[0032] The release agent spraying device can be placed in a closed equipment warehouse together with a mold, the spraying range of the nozzle 32 of the release agent bottle 31 covers the easy-sticking parts of the mold, and accurate point and surface spraying is realized.
[0033] In summary, the release agent spraying device has the following advantages:
[0034] (1) The release agent can be sprayed in a timed, quantitative, point and surface manner, manual spraying operation is not needed, labor cost is reduced, and operation is more convenient and fast.
[0035] (2) The release agent spraying device can be placed in a closed equipment warehouse together with a mold, spraying of the release agent can be performed without stopping the equipment, and the product quality is not affected by frequent stopping and starting of the equipment.
[0036] (3) The spraying leakage is avoided, the product quality is further improved, and the mold is not damaged.
[0037] Although the utility model is specifically shown and introduced in combination with the preferred embodiments, those skilled in the art should understand that various changes can be made to the utility model in form and details without departing from the spirit and scope of the utility model defined in the appended claims, and all fall within the protection scope of the utility model.
Claims
1. A mold release agent spraying device characterized by: The spraying controller, the fixing frame, the pressing cylinder and the release agent bottle are included, the pressing cylinder and the release agent bottle are installed on the fixing frame, the spraying controller is electrically connected with the pressing cylinder, the pressing cylinder and the nozzle of the release agent bottle are movably pressed and matched, the nozzle is used for spraying the release agent to the easy sticking part of the mold, and the controller is used for driving the pressing cylinder to act to control the nozzle of the release agent bottle to spray the release agent.
2. The parting agent spraying device according to claim 1, characterized in that: The spraying controller includes a shell, a control module installed on the shell, and a delay start display screen, a spraying time display screen, a spraying frequency display screen, an interval modulus display screen, an interval time display screen, a power switch, a start button, a stop button, a setting button, an up button, a down button, a mode switching button, a clear button, a running state indicator, a stop state indicator, a counting mode indicator and a timing mode indicator which are electrically connected with the control module respectively.
3. The parting agent spraying apparatus according to claim 2, characterized by: The spraying controller further includes an air inlet pipe and an air outlet pipe, an electromagnetic valve and a power supply which are electrically connected with the control module are installed in the shell, an air inlet pipe interface, an air outlet pipe interface, a power line interface and a counting induction interface are installed on the side wall of the shell, one end of the air outlet pipe is connected with the pressing cylinder, and the other end is connected at the air outlet pipe interface, one end of the air inlet pipe is connected with the air outlet pipe interface, and the other end is used for connecting with an air inlet device, the electromagnetic valve is connected between the air inlet pipe and the air outlet pipe, the power supply is electrically connected with the power line interface, the power line interface is used for connecting with a power line, the counting induction interface is electrically connected with the control module, and the counting induction interface is used for connecting with a photoelectric sensor.
4. The parting agent spraying apparatus according to claim 1, characterized by: The release agent bottle is vertically and detachably installed on the fixing frame, and the pressing cylinder is located directly above the nozzle of the release agent bottle.
5. The parting agent spraying apparatus according to claim 1, characterized by: The front side of the fixing frame is provided with a plurality of clamps in the up-down direction, and the bottom end of the fixing frame is provided with a support plate for bearing and supporting the release agent bottle, and the release agent bottle is detachably installed in the clamps.
6. The parting agent spraying apparatus according to claim 5, characterized by: The clamp is in the shape of "Ω".