Fluid ultrasonic generator
By using a main reed whistle plus an auxiliary reed whistle structure and a damping plate to adjust the frequency, the problems of easy damage and low energy conversion rate of fluid ultrasonic generators in harsh environments are solved, achieving efficient and economical ultrasonic processing that can meet the needs of multiple working conditions.
Patent Information
- Application Number
- CN202422869695.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing fluid ultrasonic generators are easily damaged in corrosive or strongly acidic environments, have short lifespans, low energy conversion rates, high oxygen requirements, high costs, fixed frequencies, and narrow applicability.
It adopts a main reed whistle plus an auxiliary reed whistle structure. Gas excites the main reed whistle to vibrate, and the vibration of the auxiliary reed whistle enhances ultrasonic cavitation. Combined with a damping plate to adjust the frequency, durable materials are used to reduce the amount of oxygen.
It improves energy conversion efficiency, ensures uniform ultrasonic cavitation, reduces oxygen costs, extends service life, adapts to different operating conditions, and lowers operating costs.
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Figure CN223587642U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ultrasonic generator technical field, concretely is a kind of fluid ultrasonic generator. BACKGROUND
[0002] The homogenization of ultrasonic wave is mainly realized by cavitation and other physical effects in liquid, and is divided into two types according to the principle of ultrasonic generation: electric ultrasonic wave and fluid power ultrasonic wave. Although the electric ultrasonic wave has good homogenization effect, it needs to be installed with electric equipment, which is high in cost and energy consumption, and small in processing capacity. In the environment of corrosive or strong acidic substances, the electric components are easy to be damaged and have short service life, so it is not suitable for application in harsh chemical industry. The fluid power ultrasonic wave is composed of high-speed nozzle and feedback spring whistle according to Hartmann whistle principle, and the fluid power ultrasonic wave uses fluid (gas or liquid) as power to excite the vibration of spring whistle, so that the spring whistle and fluid medium resonate to emit ultrasonic wave.
[0003] At present, the fluid power ultrasonic wave needs high fluid power source in the nickel sulfate oxygen leaching section, and the energy conversion rate is low. The oxygen consumption is huge, and the cost of oxygen is high. The traditional spring whistle has small cavitation area, and the ultrasonic wave is strengthened in one direction, but the ultrasonic cavitation intensity is weak in the other direction, which causes poor ultrasonic effect. The fluid ultrasonic wave currently uses spring whistle fixed in two ways, including support point type and cantilever type. The support point type supports the wave node of the spring whistle vibration by supporting point, and the cantilever type is fixed at one end and can freely vibrate at the other end. The spring whistle is fixed and cannot be adjusted, and the vibration frequency is fixed, so the applicability is narrow. The conventional fluid ultrasonic wave needs larger fluid power source, and the energy conversion rate is low. The required gas amount is large, and the operation cost is high. The spring piece is easy to break in long-term vibration, which shortens the service life. Therefore, we propose a fluid ultrasonic generator. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of fluid ultrasonic generator, solve the problem raised in background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of fluid ultrasonic generator, including support, one end of the support is integrally formed with nozzle seat, the outer end of the nozzle seat is integrally formed with connecting head, the inner side wall of the nozzle seat is integrally formed with nozzle;
[0006] The connecting head outer wall is provided with a gradually changing channel, the tail end inner side wall of the support is provided with a slot, and a main spring whistle is inserted in the slot, the two side walls of the nozzle seat are integrally formed with connecting seat, the auxiliary spring whistle is fixed on the connecting seat by bolt and nut, the outer end of the auxiliary spring whistle is placed close to the two side walls of the nozzle, and a plurality of auxiliary outlets are evenly arranged on the two side walls of the nozzle.
[0007] By adopting the technical scheme, the outer end of the connecting head is connected with the air pipe, in use, gas enters the tapered channel to realize pressurization, thereby exciting the main reed whistle to vibrate to generate ultrasonic waves, the auxiliary outlets on both sides of the nozzle also guide the gas out, the gas excites the auxiliary reed whistle to vibrate to generate ultrasonic waves, the main reed whistle and the auxiliary reed whistle structure can effectively and fully utilize the gas, and the energy conversion rate is high; meanwhile, the ultrasonic cavitation intensity of the main reed whistle on one side is weak, the ultrasonic waves generated by the vibration of the auxiliary reed whistle can strengthen the ultrasonic cavitation intensity, the ultrasonic cavitation is uniform in the whole region, the effect is good, and the main reed whistle and the auxiliary reed whistle can vibrate to generate ultrasonic waves under low pressure, the air volume, i.e., the oxygen volume, is reduced, the oxygen cost is reduced, and the economic benefit is improved.
[0008] The spring sheet adopts a unique structure, the lower end is thick, the upper end is narrow, and one side is tapered, and a material with high durability is adopted, so that the service life is long; the damping sheet is arranged on the outer side of the main spring sheet, and under the same amplitude and frequency conditions, lower pressure is required, the oxygen volume is small, and the operation cost is low.
[0009] As a preferred embodiment of the utility model, the outer wall of the support is provided with a through hole corresponding to the auxiliary reed whistle, and the auxiliary reed whistle penetrates the through hole, and the length and width of the inner cavity of the through hole are greater than the width and thickness of the auxiliary reed whistle.
[0010] By adopting the technical scheme, the vibration of the auxiliary reed whistle is not affected, and the space obstacle is avoided.
[0011] As a preferred embodiment of the utility model, the outer wall of the tail end of the support is provided with a groove, a damping sheet is arranged in the groove, the outer wall of the damping sheet penetrates a clamping bolt, and the inner end of the clamping bolt penetrates the side wall of the support and abuts against the main reed whistle.
[0012] By adopting the technical scheme, the clamping bolt abuts against the main reed whistle, so that the main reed whistle can be pulled to move and adjust the distance between the nozzles when the clamping bolt is loose, the frequency can be adjusted, and different working conditions can be adapted.
[0013] As a preferred embodiment of the utility model, the outer wall of the auxiliary reed whistle is provided with a round hole.
[0014] Compared with the prior art, the utility model has the beneficial effects as follows:
[0015] The main reed whistle and the auxiliary reed whistle structure can effectively and fully utilize the gas, and the energy conversion rate is high; meanwhile, the ultrasonic cavitation intensity of the main reed whistle on one side is weak, the ultrasonic waves generated by the vibration of the auxiliary reed whistle can strengthen the ultrasonic cavitation intensity, the ultrasonic cavitation is uniform in the whole region, and the effect is good;
[0016] The distance between the main spring whistle and the nozzle port is adjustable, frequency is adjustable, and different working conditions are adapted;
[0017] The damping sheet is arranged outside the main spring whistle, under the same amplitude and frequency conditions, the required pressure is lower, the oxygen amount is small, and the operation cost is low.
[0018] The main spring whistle and the auxiliary spring whistle adopt a unique structure, the lower end is thick, the upper end is narrow, one side is tapered, and high-durability materials are used, so that the service life is long. BRIEF DESCRIPTION OF DRAWINGS
[0019] Other features, objects and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments, made with reference to the accompanying drawings:
[0020] Figure 1 It is a whole structure schematic view of the fluid ultrasonic generator of the present application;
[0021] Figure 2 It is a sectional structure schematic view of the fluid ultrasonic generator of the present application;
[0022] Figure 3 It is an enlarged structure schematic view of A of the fluid ultrasonic generator of the present application;
[0023] Figure 4 It is an auxiliary spring whistle structure schematic view of the fluid ultrasonic generator of the present application.
[0024] In the drawings:
[0025] 1, connecting head; 2, nozzle seat; 3, auxiliary spring whistle; 4, bolt; 5, nozzle; 6, main spring whistle; 7, damping sheet; 8, abutting bolt; 9, support; 10, connecting seat; 11, auxiliary outlet; 12, gradual change channel. DETAILED DESCRIPTION
[0026] Please refer to Figures 1-4 The present application provides a technical scheme: a fluid ultrasonic generator, comprising a support 9, one end of the support 9 is integrally formed with a nozzle seat 2, the outer end of the nozzle seat 2 is integrally formed with a connecting head 1, the inner side wall of the nozzle seat 2 is integrally formed with a nozzle 5;
[0027] The outer wall of the connecting head 1 is provided with a gradual change channel 12, the tail end inner side wall of the support 9 is provided with a slot, and the slot is inserted with a main spring whistle 6, the two side walls of the nozzle seat 2 are integrally formed with connecting seats 10, the auxiliary spring whistle 3 is fixed on the connecting seat 10 through the bolt 4 and the nut, the outer end of the auxiliary spring whistle 3 is arranged at the close position of the two side walls of the nozzle 5, and the two side walls of the nozzle 5 are provided with a plurality of auxiliary outlets 11.
[0028] It should be understood that the connection of the outer end of the connector 1 and the air pipe, in use, gas enters the tapered channel 12, so as to realize pressurization, so that the gas excites the main reed whistle 6 to vibrate, thereby generating ultrasonic waves or strong sound waves, and the auxiliary outlet 11 on both sides of the nozzle 5 will also guide the gas out, and the gas excites the auxiliary reed whistle 3 to vibrate to generate ultrasonic waves. By using the main reed whistle 6 and the auxiliary reed whistle 3 structure, the gas can be effectively and fully utilized, and the energy conversion rate is high; at the same time, the ultrasonic cavitation intensity on one side of the main reed whistle is weak, and the ultrasonic waves generated by the vibration of the auxiliary reed whistle 3 can be used to strengthen it, so that the ultrasonic cavitation is uniform in the whole area, the effect is good, and the main reed whistle 6 and the auxiliary reed whistle 3 cooperate to generate ultrasonic waves at a lower pressure, reduce the air volume, reduce the oxygen cost, and improve the economic benefit.
[0029] It should be noted that the far end of the main reed whistle 6 and the auxiliary reed whistle 3 is thick, the near end of the main reed whistle 6 and the auxiliary reed whistle 3 is narrow, and the near end is provided with a taper angle, so that the service life is long.
[0030] As shown in Figure 1 and 2 , a groove is formed in the outer wall of the tail end of the support 9, a damping piece 7 is arranged in the groove, and a clamping bolt 8 penetrates the outer wall of the damping piece 7. The inner end of the clamping bolt 8 penetrates the side wall of the support 9 and abuts against the main reed whistle 6;
[0031] The clamping bolt 8 abuts against the main reed whistle 6, so that when the clamping bolt 8 is loosened, the main reed whistle 6 can be pulled to move and adjust the distance between the nozzle 5, so as to realize frequency adjustment and adapt to different working conditions;
[0032] And the setting of the damping piece 7, under the same amplitude and frequency, requires lower pressure and smaller oxygen volume, and the operation cost is low;
[0033] As shown in Figure 1 and 2 , 4, a through hole is formed in the outer wall of the support 9 corresponding to the auxiliary reed whistle 3, and the auxiliary reed whistle 3 penetrates the through hole;
[0034] The length and width of the inner cavity of the through hole are greater than the width and thickness of the auxiliary reed whistle 3, so as to avoid the influence of the vibration of the auxiliary reed whistle 3 and avoid the existence of space obstacles.
[0035] Further, a round hole is formed in the outer wall of the auxiliary reed whistle 3, so that when the bolt 4 and the nut are used to install it, the round hole can be penetrated.
[0036] The implementation principle of the fluid ultrasonic generator is as follows: in actual use, the outer end of the connecting block 1 is connected with the air pipe, in use, gas enters the gradually changing channel 12, so as to realize pressurization, so that the gas excites the main spring reed whistle 6 to vibrate, thereby generating ultrasonic waves or strong sound waves, the auxiliary outlets 11 on both sides of the nozzle 5 also guide the gas out, the gas excites the auxiliary spring reed whistle 3 to vibrate to generate ultrasonic waves, the main spring reed whistle 6 and the auxiliary spring reed whistle 3 structure is adopted, the gas can be effectively and fully utilized, and the energy conversion rate is high; the ultrasonic waves generated by the vibration of the auxiliary spring reed whistle 3 are strengthened, the cavitation of the entire region of the ultrasonic waves is uniform, the effect is good, and the cooperation of the main spring reed whistle 6, the auxiliary spring reed whistle 3 and the damping sheet 7 can vibrate to generate ultrasonic waves under lower pressure, reduce the air volume, that is, the oxygen volume, reduce the oxygen cost, improve the economic benefit, and in the case that the loose abutting bolt 8 is loosened, the main spring reed whistle 6 can be pulled to move and adjust the distance between the nozzle 5, so that the frequency is adjustable, and different working conditions are adapted.
[0037] In addition, in this document, the relational terms such as first and second and the like can merely be used to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between or among the entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0038] Although specific implementation has been shown and described, it is to be understood that for the purpose of protection of principles and concepts of the present application, various changes in form and details can be made to the specific implementation without departing from the spirit and scope of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. Fluid ultrasonic generator comprising a support (9), characterized in that: One end of the support (9) is integrally formed with a nozzle seat (2), an outer end of the nozzle seat (2) is integrally formed with a connecting head (1), and an inner side wall of the nozzle seat (2) is integrally formed with a nozzle (5); A gradually changing channel (12) is formed in an outer wall of the connecting head (1), an inner side wall of a tail end of the support (9) is formed with a slot, a main spring reed whistle (6) is inserted into the slot, both side walls of the nozzle seat (2) are integrally formed with a connecting seat (10), the connecting seat (10) is fixed with an auxiliary spring reed whistle (3) through bolts (4) and nuts, outer ends of the auxiliary spring reed whistle (3) are arranged close to both side walls of the nozzle (5), and a plurality of auxiliary outlets (11) are formed in both side walls of the nozzle (5).
2. A fluid ultrasonic generator according to claim 1, wherein: A through hole is formed in an outer wall of the support (9) corresponding to the auxiliary spring reed whistle (3), and the auxiliary spring reed whistle (3) penetrates the through hole.
3. A fluid ultrasonic generator according to claim 1, wherein: A recess is formed in an outer wall of a tail end of the support (9), a damping piece (7) is arranged in the recess, an outer wall of the damping piece (7) penetrates a clamping bolt (8), and an inner end of the clamping bolt (8) penetrates a side wall of the support (9) and abuts against the main spring reed whistle (6).
4. A fluid ultrasonic generator according to claim 1, wherein: A circular hole is formed in an outer wall of the auxiliary spring reed whistle (3).
5. A fluid ultrasonic generator according to claim 2, wherein: The length and width of the inner cavity of the through hole are greater than the width and thickness of the auxiliary spring reed whistle (3).