Glazing production system for ceramic floor tiles

Abstract

The utility model discloses a glaze pouring production system for ceramic floor tiles. The glaze pouring production system comprises a stock bin group, a mixing machine, a wet grinding machine, a storage container, a glaze pouring nozzle and conveying equipment, the stock bin group consists of a plurality of stock bins, discharge ports of the plurality of stock bins are communicated with a feed port of the mixing machine, the mixing machine, the wet grinding machine, the storage container and the glaze pouring spray head are sequentially communicated through the conveying pipeline, the conveying equipment is arranged under the glaze pouring spray head, and a nozzle of the glaze pouring spray head faces the conveying equipment. According to the continuous production system, the production process and the glaze spraying process of the glaze pouring slurry for the floor tiles are integrated together, so that continuous production from batching, mixing, storing and glaze pouring of the glaze pouring slurry is realized, intermediate unnecessary processes and equipment are omitted, the composition of the whole system is effectively simplified, the production cost can be reduced, and the production efficiency is improved. And batch production of glaze pouring slurry and glaze pouring work can be realized, so that the production efficiency is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic floor tile production technical field especially ceramic floor tile glaze production system. BACKGROUND

[0002] In the production process of ceramic floor tiles, the formed green body needs to be dried first, and then can be sent into the roller kiln for firing after the glazing treatment process to obtain ceramic floor tile finished products. The traditional glazing treatment is performed by workers holding spray guns to spray glaze on the floor tiles, which not only has low production efficiency and high labor cost, but also may adversely affect the health of workers.

[0003] The Chinese utility model patent document with publication number CN216422976U discloses an intelligent production line for ceramic tile production, which includes a blank pressing unit, a green body drying unit, an application unit, a glaze line drying unit, a firing unit, a polishing unit, a blank storage unit and a packaging unit arranged in sequence along the feeding direction of the intelligent production line; it also includes a control system, a detection system and an identification system, and the control system is electrically connected to the detection system and the identification system, the detection system is arranged between two adjacent units, the detection system is used to detect the performance parameters of ceramic tiles, and the identification system is arranged between two adjacent units, the identification system is used to identify the first identification code and the second identification code.

[0004] Although the technical solution disclosed in the above patent can realize the automatic production of ceramic tiles, the overall structure is relatively complex, the equipment purchase cost is high, and it is not conducive to controlling the production cost. UTILITY MODEL CONTENT

[0005] The technical problem to be solved by the utility model is to provide a ceramic floor tile glazing production system with simple structure and capable of realizing batch production.

[0006] To solve the above technical problems, the utility model adopts the following technical scheme: a ceramic floor tile glazing production system includes a stock bin group, a mixer, a wet grinder, a storage container, a glazing spray head and a conveying device; the stock bin group is composed of multiple stock bins, the discharge outlets of the multiple stock bins are communicated with the feed inlet of the mixer, the mixer, the wet grinder, the storage container and the glazing spray head are sequentially communicated through conveying pipelines, the conveying device is arranged directly below the glazing spray head, and the spray nozzle of the glazing spray head faces the conveying device.

[0007] As an improvement of the above scheme: the storage container is arranged in a pit below the ground, and a material tank is further communicated between the storage container and the glazing spray head; the setting height of the material tank is higher than that of the glazing spray head, and a slurry pump is further arranged between the storage container and the material tank.

[0008] As the improvement of the above scheme: the glaze pouring nozzle is provided with a plurality of uniformly arranged nozzles, the conveying device is a chain conveyor; the spraying range of the nozzles on the glaze pouring nozzle is greater than the width of the chain conveyor, and a buffer pool is further arranged below the chain conveyor and communicates with the storage container.

[0009] As the improvement of the above scheme: the material bin is suspended by a support, and an electronic scale is arranged at the discharge port of the material bin; the discharge port of the material bin is a closable structure, and the discharge port of the material bin communicates with the feed inlet of the mixer through a feeding pipeline.

[0010] As the improvement of the above scheme: further comprising a batching platform, and a feeding port is arranged on the batching platform and communicates with the mixer.

[0011] The beneficial effects of the present application are: the present application sets up the material bin group, the mixer, the wet grinder, the storage container, the glaze pouring nozzle and the conveying device to form a continuous production system, integrates the production process of the floor tile glaze pouring slurry and the glaze spraying process together, realizes the continuous production from the batching, mixing and storage of the glaze pouring slurry to the glaze pouring, omits the unnecessary process and equipment in the middle, effectively simplifies the composition of the whole system, and then can reduce the production cost, can realize the batch production of the glaze pouring slurry and the glaze pouring work, and then effectively improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a schematic view of the present application.

[0013] In the drawing, 100 is a mixer, 200 is a wet grinder, 300 is a storage container, 400 is a glaze pouring nozzle, 500 is a conveying device, 510 is a floor tile, 610 is a material bin, 620 is an electronic scale, 700 is a material tank, 800 is a batching platform, 810 is a feeding port, and 900 is a buffer pool. DETAILED DESCRIPTION

[0014] In order to facilitate the understanding of the present application, the present application will be further described below in combination with the drawings.

[0015] In the description of the present application, it should be pointed out that the terms "front", "back", "left", "right", "up", "down", "in" and the like indicate the orientation or positional relationship shown in the drawing, and are only for the convenience of description, and do not indicate or imply that the devices or components referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the present application.

[0016] As Figure 1As shown in the utility model discloses a ceramic floor tile glaze production system of pouring includes stock bin group, mixing machine 100, wet grinder 200, storage container 300, glaze pouring spray head 400 and conveying equipment 500, the stock bin group is used for classifying storage to the production raw material of glaze slurry, and mixing machine 100 is used for mixing the raw material of glaze slurry, and wet grinder 200 is used for grinding the mixture after mixing to obtain glaze slurry, and storage container 300 is used for storing glaze slurry, and glaze pouring spray head 400 is used for spraying glaze slurry on the floor tile 510 conveyed by conveying equipment 500.

[0017] Specifically, as shown in the utility model discloses a ceramic floor tile glaze production system of pouring includes stock bin group, mixing machine 100, wet grinder 200, storage container 300, glaze pouring spray head 400 and conveying equipment 500, the stock bin group is used for classifying storage to the production raw material of glaze slurry, and mixing machine 100 is used for mixing the raw material of glaze slurry, and wet grinder 200 is used for grinding the mixture after mixing to obtain glaze slurry, and storage container 300 is used for storing glaze slurry, and glaze pouring spray head 400 is used for spraying glaze slurry on the floor tile 510 conveyed by conveying equipment 500. Figure 1 The stock bin group includes a plurality of stock bins 610, the discharge port of the stock bin 610 is communicated with the feed inlet of the mixing machine 100 through a feeding pipeline, and the number of the stock bins 610 is set according to the types of raw materials required for producing the glaze slurry, so that the raw materials can be fed into the mixing machine 100 through the feeding pipeline after being dosed by the stock bins 610.

[0018] Further, in order to facilitate the operator to accurately dose the raw materials of the glaze slurry, the stock bin 610 is suspended by a support, an electronic scale 620 is arranged at the discharge port of the stock bin 610, and the discharge port of the stock bin 610 is arranged as a closable structure, for example, a discharge valve is arranged at the discharge port of the stock bin 610 to control the speed and quantity of discharging. When dosing, the discharging quantity of each stock bin 610 can be accurately weighed by the electronic scale 620, and the discharge port is opened and closed by the discharge valve, so that the ratio of different raw materials in each stock bin 610 can be accurately weighed, and then fed into the mixing machine 100 through the feeding pipeline.

[0019] Further, since there are some small materials in the raw materials for preparing the glaze slurry, which are not convenient to discharge by the stock bin 610, the dosing quantity of these small materials is low, and the utility model discloses an additional feeding port 810. As shown in the utility model discloses a ceramic floor tile glaze production system of pouring includes stock bin group, mixing machine 100, wet grinder 200, storage container 300, glaze pouring spray head 400 and conveying equipment 500, the stock bin group is used for classifying storage to the production raw material of glaze slurry, and mixing machine 100 is used for mixing the raw material of glaze slurry, and wet grinder 200 is used for grinding the mixture after mixing to obtain glaze slurry, and storage container 300 is used for storing glaze slurry, and glaze pouring spray head 400 is used for spraying glaze slurry on the floor tile 510 conveyed by conveying equipment 500. Figure 1 The feeding port 810 is arranged on the dosing platform 800 and communicated with the mixing machine 100 through a pipeline. The operator can dose these small materials with low dosing quantity on the dosing platform 800, and then feed them into the mixing machine 100 through the feeding port 810, and mix them with the raw materials discharged from the stock bin 610 in the mixing machine 100.

[0020] Specifically, as shown in the utility model discloses a ceramic floor tile glaze production system of pouring includes stock bin group, mixing machine 100, wet grinder 200, storage container 300, glaze pouring spray head 400 and conveying equipment 500, the stock bin group is used for classifying storage to the production raw material of glaze slurry, and mixing machine 100 is used for mixing the raw material of glaze slurry, and wet grinder 200 is used for grinding the mixture after mixing to obtain glaze slurry, and storage container 300 is used for storing glaze slurry, and glaze pouring spray head 400 is used for spraying glaze slurry on the floor tile 510 conveyed by conveying equipment 500. Figure 1As shown, the utility model discloses a conveying pipeline is communicated with the feed inlet of wet grinder 200 and the discharge port of mixing machine 100, and the mixture obtained after mixing by mixing machine 100 is sent into wet grinder 200 to be ground, and then the glaze slurry is stored in storage container 300. The glaze slurry in storage container 300 can be sent to glaze nozzle 400, and the floor tile 510 is glazed by glaze nozzle 400. In order to realize the continuous glazing, the utility model discloses conveying equipment 500 to convey floor tile 510, and the conveying equipment 500 is arranged below glaze nozzle 400, and the nozzle of glaze nozzle 400 is directed to conveying equipment 500. Then the floor tile 510 is continuously conveyed to the glazing position below glaze nozzle 400 by conveying equipment 500, and the glaze nozzle 400 continuously sprays the glaze on the floor tile 510 below.

[0021] Further, the utility model discloses in order to simplify the related structure of glazing process, such as Figure 1 As shown, the storage container 300 is arranged in the pit below the ground, and the material tank 700 is arranged between the storage container 300 and the glaze nozzle 400, and the material tank 700 is suspended by the support, so that the setting height of the material tank 700 is higher than the setting height of the glaze nozzle 400, and the storage container 300 and the material tank 700 are provided with the slurry pump. When glazing, the glaze slurry stored in the storage container 300 is pumped into the material tank 700 by the slurry pump, and then the glaze slurry in the material tank 700 flows into the glaze nozzle 400 below under the action of gravity and is poured by the glaze nozzle 400.

[0022] Further, in order to improve the glazing effect and save the glazing cost, the utility model discloses that a plurality of nozzles are uniformly arranged on the glaze nozzle 400, and the chain conveyor is used as the conveying equipment 500, and the spraying range of the nozzles on the glaze nozzle 400 is limited to be greater than the width of the chain conveyor, so that the glaze slurry can completely cover the floor tile 510, and there is no glazing dead angle. The buffer tank 900 is arranged below the chain conveyor and is communicated with the storage container 300 by the conveying pipeline. While glazing, the excess glaze slurry after glazing can flow into the buffer tank 900 below and be collected, and then is returned to the storage container 300 in the pit by the conveying pipeline, so that the excess glaze slurry is recycled.

Claims

1. A ceramic floor tile glazing production system, characterized in that: The system includes a silo assembly, a mixer (100), a wet mill (200), a storage container (300), a glazing nozzle (400), and a conveying device (500). The silo assembly consists of multiple silos (610), the outlets of which are connected to the inlet of the mixer (100). The mixer (100), the wet mill (200), the storage container (300), and the glazing nozzle (400) are connected in sequence through a conveying pipe. The conveying device (500) is located directly below the glazing nozzle (400), with the nozzle of the glazing nozzle (400) facing the conveying device (500). The storage container (300) is located in a pit below ground level, and a material tank (700) is connected between the storage container (300) and the glazing nozzle (400); the material tank (700) is installed at a height higher than the glazing nozzle (400), and a slurry pump is installed between the storage container (300) and the material tank (700); The glazing nozzle (400) is provided with a plurality of evenly arranged nozzles, and the conveying device (500) is a chain conveyor; the spraying range of the nozzles on the glazing nozzle (400) is greater than the width of the chain conveyor, and a buffer pool (900) is also provided below the chain conveyor, which is connected to the storage container (300). The hopper (610) is suspended by a bracket, and an electronic scale (620) is installed at the outlet of the hopper (610). The outlet of the hopper (610) is an openable and closable structure, and the outlet of the hopper (610) is connected to the inlet of the mixer (100) through a feeding pipe.

2. The ceramic floor tile glazing production system as described in claim 1, characterized in that: It also includes a batching platform (800), which is provided with a feeding port (810) and is connected to the mixer (100).

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