Plastic-wood composite floor embossing machine

By incorporating steam and dehydration mechanisms into the wood-plastic composite flooring embossing machine, the surface of the material is softened, solving the cracking problem caused by excessive equipment pressure and improving processing quality.

CN223590093UActive Publication Date: 2025-11-25YIXING HUALONG NEW MATERIAL LUMBER CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423205431.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-25
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Excessive pressure during the embossing process of wood-plastic composite flooring can cause the equipment to crack, affecting the quality of the finished product.

Method used

The system includes a steam mechanism and a dewatering mechanism. Steam softens the surface of the material and removes water stains, reducing surface cracking.

Benefits of technology

This improved the processing quality of wood-plastic composite flooring and reduced surface cracking.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223590093U_ABST
    Figure CN223590093U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of plastic-wood composite floor embossing, in particular to a plastic-wood composite floor embossing machine, which is provided with a steam mechanism and a water removal mechanism, so that the surface of a material can be softened in the plastic-wood composite floor embossing process, the surface cracking of the material is reduced in the embossing process, and the processing quality is improved. Comprising an embossing mechanism; the device further comprises a conveying mechanism, a heating mechanism, a steam mechanism and a water removal mechanism, the heating mechanism is installed at the upper end of the conveying mechanism, the steam mechanism is installed at the upper end of the heating mechanism, the water removal mechanism is installed on the conveying mechanism, and the embossing mechanism is installed at the upper end of the conveying mechanism; the conveying mechanism is used for conveying, the heating mechanism is used for heating, the steam mechanism is used for steam softening, the dewatering mechanism is used for dewatering and drying, and the embossing mechanism is used for embossing.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of plastic -wood composite floor embossing, in particular to a plastic -wood composite floor embossing machine. BACKGROUND

[0002] Plastic -wood composite floor is mainly made of polymer plastic and wood fiber mixture, and the two materials are mixed uniformly through high -temperature pressing or extrusion process to form a solid and durable floor material.

[0003] In the existing plastic -wood composite floor embossing machine, for example, the utility model patent no. 202321832312.X discloses a plastic -wood composite floor embossing machine, personnel rotates the internal thread fixing sleeve on the left and right sides of the printing roller, makes the internal thread fixing sleeve and the connecting seat and the half circle butt joint separate, takes out the latch in the middle of the half circle butt joint and the half circle butt joint groove, separates the half circle butt joint from the half circle butt joint groove, takes down the printing roller and replaces the new printing roller, then the new printing roller is reloaded, the limiting convex on the upper end of the half circle butt joint and the limiting groove of the half circle butt joint are clamped, the half circle butt joint and the half circle butt joint in the middle are inserted into the latch and fixed, the end of the latch is flush with the outer surface of the half circle butt joint, then the internal thread fixing sleeve on the left and right sides of the printing roller is rotated, a part of the internal thread fixing sleeve is on the upper end of the printing roller, and the other part is on the connecting seat and the half circle butt joint, further locking and fixing are realized, the printing assembly for printing on the surface of the PVC floor can be replaced, the actual printing demand can be quickly responded and adjusted, and the structure is simple and firm.

[0004] But in the plastic -wood composite floor embossing process, the equipment pressure is too large, which causes the equipment to crack and reduces the processing quality of finished products. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides a plastic -wood composite floor embossing machine by setting up steam mechanism and water removal mechanism, so that the material surface can be softened in the plastic -wood composite floor embossing process, so that the material surface cracking in the embossing process is reduced, and the processing quality is improved.

[0006] The utility model discloses a plastic -wood composite floor embossing machine, including embossing mechanism, still including transport mechanism, heating mechanism, steam mechanism and water removal mechanism, heating mechanism installs on the upper end of transport mechanism, steam mechanism installs on the upper end of heating mechanism, water removal mechanism installs on transport mechanism, embossing mechanism installs on the upper end of transport mechanism;

[0007] The transportation mechanism transports, the heating mechanism heats, the steam mechanism steam softens, the water removal mechanism dries, and the embossing mechanism embosses; the material is transported by opening the transportation mechanism, the steam mechanism is heated by opening the heating mechanism, the material is steam heated and softened by the steam mechanism, the material is embossed by opening the embossing mechanism, and the material is cleaned and dried by opening the water removal mechanism. Thus, during the embossing process of the plastic-wood composite floor, the material surface can be softened, thereby reducing the material surface cracking during the embossing process and improving the processing quality.

[0008] Preferably, the transportation mechanism includes a support, a plurality of transportation rollers, a plurality of chain wheels, a plurality of chains, and a motor. The plurality of transportation rollers are rotatably installed on the support. The input ends of the two groups of transportation rollers extend to the left side of the support. The output ends of each group of transportation rollers extend to the right side of the support. The plurality of chain wheels are connected with the output ends of the plurality of transportation rollers. The plurality of chains are wrapped around the plurality of chain wheels. The motor is installed on the left end of the support, and the output end of the motor is connected with the input end of one group of transportation rollers. The transportation rollers are rotated by driving the motor, and the material is transported by the chain wheels and the chains.

[0009] Preferably, the heating mechanism includes a heating bin and heating wires. The heating bin is installed on the upper end of the support, and the heating wires are installed in the heating bin. The water in the steam mechanism is heated by electrifying the heating wires.

[0010] Preferably, the steam mechanism includes a water tank and a steam pipe. The water tank is installed on the upper end of the heating bin, and the steam pipe is installed on the upper end of the water tank. A plurality of steam outlets are arranged on the steam pipe. The material surface is heated and softened by the steam sprayed from the steam pipe by boiling the water in the water tank.

[0011] Preferably, the water removal mechanism includes two groups of air outlets, an air pump, and an air duct. The two groups of air outlets are installed on the support. The air pump is installed on the left end of the support, and the output end of the air pump is communicated with the input ends of the two groups of air outlets through the air duct. The material surface water stains are cleaned and dried by the high-pressure airflow sprayed from the air outlets through the air duct by opening the air pump.

[0012] Preferably, the embossing mechanism includes a top frame, a hydraulic cylinder, a roller frame, and an embossing roller. The top frame is installed on the upper end of the support. The hydraulic cylinder is installed on the lower end of the top frame. The roller frame is installed on the lower end of the hydraulic cylinder. The embossing roller is rotatably installed on the roller frame. The embossing roller is lowered to process the material by driving the roller frame by opening the hydraulic cylinder.

[0013] Compared with the prior art, the beneficial effects of the utility model are that: through opening the transportation mechanism to transport the material, through opening the heating mechanism to heat the steam mechanism, through the steam mechanism to steam heat and soften the material, through opening the embossing mechanism to emboss the material, through opening the water removal mechanism to clean and dry the water stains of the material, so that the material surface can be softened in the embossing process of the plastic-wood composite floor, so as to reduce the surface cracking of the material in the embossing process and improve the processing quality. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the first axonometric structure schematic diagram of the utility model;

[0015] Figure 2 It is the second axonometric structure schematic diagram of the utility model;

[0016] Figure 3 It is the third axonometric structure schematic diagram of the utility model;

[0017] Figure 4 It is the right view cross section axonometric structure schematic diagram of the utility model;

[0018] Figure 5 It is the front view cross section axonometric structure schematic diagram of the utility model;

[0019] Mark in drawing: 1, transportation mechanism;11, support;12, transportation roller;13, chain wheel;14, chain;15, motor;2, heating mechanism;21, heating bin;22, heating wire;3, steam mechanism;31, water tank;32, steam pipe;4, water removal mechanism;41, paint spraying port;42, air pump;43, air guide pipe;5, embossing mechanism;51, top frame;52, hydraulic cylinder;53, roller frame;54, embossing roller. DETAILED DESCRIPTION

[0020] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the related drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. Embodiment 1

[0021] As Figures 1 to 5 Indicated, a plastic-wood composite floor embossing machine, including embossing mechanism 5, still including transportation mechanism 1, heating mechanism 2, steam mechanism 3 and water removal mechanism 4, heating mechanism 2 is installed on the upper end of transportation mechanism 1, steam mechanism 3 is installed on the upper end of heating mechanism 2, water removal mechanism 4 is installed on transportation mechanism 1, embossing mechanism 5 is installed on the upper end of transportation mechanism 1;

[0022] The transportation mechanism 1 transports, the heating mechanism 2 heats, the steam mechanism 3 steam softens, the water removal mechanism 4 removes water and dries, and the embossing mechanism 5 embosses;

[0023] The transportation mechanism 1 includes a support 11, a plurality of sets of transportation rollers 12, a plurality of sets of chain wheels 13, a plurality of sets of chains 14, and a motor 15. The plurality of sets of transportation rollers 12 are rotatably installed on the support 11. The input ends of the two sets of transportation rollers 12 extend to the left side of the support 11. The output ends of each set of transportation rollers 12 extend to the right side of the support 11. The plurality of sets of chain wheels 13 are connected with the output ends of the plurality of sets of transportation rollers 12. The plurality of sets of chains 14 are coveringly installed on the plurality of sets of chain wheels 13. The motor 15 is installed on the left end of the support 11. The output end of the motor 15 is connected with the input end of one set of transportation rollers 12.

[0024] The heating mechanism 2 includes a heating bin 21 and heating wires 22. The heating bin 21 is installed on the upper end of the support 11. The heating wires 22 are installed in the heating bin 21.

[0025] The steam mechanism 3 includes a water tank 31 and a steam pipe 32. The water tank 31 is installed on the upper end of the heating bin 21. The steam pipe 32 is installed on the upper end of the water tank 31. A plurality of sets of steam outlets are arranged on the steam pipe 32.

[0026] The water removal mechanism 4 includes two sets of air outlets 41, an air pump 42, and an air guide pipe 43. The two sets of air outlets 41 are installed on the support 11. The air pump 42 is installed on the left end of the support 11. The output end of the air pump 42 is communicated with the input ends of the two sets of air outlets 41 through the air guide pipe 43.

[0027] The embossing mechanism 5 includes a top frame 51, a hydraulic cylinder 52, a roller frame 53, and an embossing roller 54. The top frame 51 is installed on the upper end of the support 11. The hydraulic cylinder 52 is installed on the lower end of the top frame 51. The roller frame 53 is installed on the lower end of the hydraulic cylinder 52. The embossing roller 54 is rotatably installed on the roller frame 53.

[0028] The transportation rollers 12 are rotated by driving the transportation rollers 12 through the motor 15. The material is transported by the cooperation of the chain wheels 13 and the chains 14 while the transportation rollers 12 rotate. The steam mechanism 3 is heated by opening the heating mechanism 2. The steam is sprayed from the steam pipe 32 to heat and soften the surface of the material by boiling the water source in the water tank 31. The embossing roller 54 is lowered to process the material by driving the roller frame 53 through the hydraulic cylinder 52. The water stains on the surface of the material are cleaned and dried by spraying high-pressure air flow from the air outlets 41 through the air guide pipe 43 by opening the air pump 42. Thus, the surface of the material can be softened during the embossing process of the plastic-wood composite floor, so that the surface cracking of the material during the embossing process is reduced, and the processing quality is improved.

[0029] As Figures 1 to 5As shown, the utility model discloses a plastic wood composite floor embossing machine, when working, through the transmission of opening motor 15 to transport roll 12 makes transport roll 12 rotate, and transport roll 12 rotates the cooperation chain wheel 13 and chain 14 to the transport of material, through the heating of opening heating mechanism 2 to steam mechanism 3, through the boiling of water source in water tank 31 makes steam and sprays out from steam pipe 32 to the heating softening of material surface, through the transmission of opening hydraulic cylinder 52 to roller bracket 53 makes embossing roller 54 and drops and embosses the processing of material, through the opening of air pump 42 and the cooperation of air outlet 41 through air pipe 43 sprays out high pressure airflow to the cleaning drying of material surface water mark.

[0030] The motor 15, the air pump 42 and the hydraulic cylinder 52 are purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, so that the technical personnel in the field does not need to pay creative labor.

[0031] The utility model discloses the main function realized is: in the embossing work process of plastic wood composite floor, through setting up steam mechanism and water removal mechanism, to make the embossing process of plastic wood composite floor, can soften the material surface, to make the embossing process reduce the material surface cracking, improve the processing quality.

[0032] The above only is the preferred implementation mode of the utility model, should point out, for ordinary technical personnel in this technical field, on the premise of not departing from the technical principle of the utility model, can also make a number of improvements and variations, these improvements and variations also should be regarded as the protection range of the utility model.

Claims

1. A wood-plastic composite flooring embossing machine, comprising an embossing mechanism (5); characterized in that, It also includes a transport mechanism (1), a heating mechanism (2), a steam mechanism (3) and a dewatering mechanism (4). The heating mechanism (2) is installed on the upper end of the transport mechanism (1), the steam mechanism (3) is installed on the upper end of the heating mechanism (2), the dewatering mechanism (4) is installed on the transport mechanism (1), and the embossing mechanism (5) is installed on the upper end of the transport mechanism (1). The transport mechanism (1) transports goods, the heating mechanism (2) heats the goods, the steam mechanism (3) softens the goods with steam, the dewatering mechanism (4) removes water and dries the goods, and the embossing mechanism (5) embosses the goods.

2. The wood-plastic composite flooring embossing machine as described in claim 1, characterized in that, The transport mechanism (1) includes a support (11), multiple sets of transport rollers (12), multiple sets of sprockets (13), multiple sets of chains (14), and a motor (15). The multiple sets of transport rollers (12) are rotatably mounted on the support (11). The input ends of two sets of transport rollers (12) extend to the left side of the support (11), and the output ends of each set of transport rollers (12) extend to the right side of the support (11). The multiple sets of sprockets (13) are connected to the output ends of the multiple sets of transport rollers (12). The multiple sets of chains (14) are covered and mounted on the multiple sets of sprockets (13). The motor (15) is mounted on the left end of the support (11), and the output end of the motor (15) is connected to the input end of one set of transport rollers (12).

3. The wood-plastic composite flooring embossing machine as described in claim 2, characterized in that, The heating mechanism (2) includes a heating chamber (21) and a heating wire (22). The heating chamber (21) is installed on the upper end of the bracket (11), and the heating wire (22) is installed inside the heating chamber (21).

4. The wood-plastic composite flooring embossing machine as described in claim 3, characterized in that, The steam mechanism (3) includes a water tank (31) and a steam injection pipe (32). The water tank (31) is installed on the upper end of the heating chamber (21), and the steam injection pipe (32) is installed on the upper end of the water tank (31). Multiple steam injection ports are provided on the steam injection pipe (32).

5. The wood-plastic composite flooring embossing machine as described in claim 2, characterized in that, The water removal mechanism (4) includes two sets of jet nozzles (41), an air pump (42) and an air guide pipe (43). The two sets of jet nozzles (41) are mounted on the bracket (11), the air pump (42) is mounted on the left end of the bracket (11), and the output end of the air pump (42) is connected to the input end of the two sets of jet nozzles (41) through the air guide pipe (43).

6. The wood-plastic composite flooring embossing machine as described in claim 2, characterized in that, The embossing mechanism (5) includes a top frame (51), a hydraulic cylinder (52), a roller frame (53), and an embossing roller (54). The top frame (51) is mounted on the upper end of the bracket (11), the hydraulic cylinder (52) is mounted on the lower end of the top frame (51), the roller frame (53) is mounted on the lower end of the hydraulic cylinder (52), and the embossing roller (54) is rotatably mounted on the roller frame (53).

Citation Information

Patent Citations

  • PVC floor surface embossing machine

    CN220638901U