Supersonic-speed three-dimensional vector boiler ash removal device

By designing a supersonic three-dimensional vector boiler cleaning device, and utilizing the cooperation of the spray gun unit and the power component, it is possible to clean the boiler interior at different angles, solving the problem that existing devices are unable to remove ash accumulation in the gaps of the pipes, and improving cleaning efficiency and boiler operation stability.

CN223595950UActive Publication Date: 2025-11-25苏州行知环保科技有限公司
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Patent Information

Application Number
CN202423201936.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-25
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing boiler ash removal devices are ineffective at removing ash from the gaps in the pipes, leading to abnormal boiler operation and safety hazards.

Method used

A supersonic three-dimensional vector boiler ash removal device was designed. Through the cooperation of the spray gun unit and the power component, the spray gun unit can rotate at different angles inside the furnace body, and multiple sets of nozzles are used to clean the ash and slag blocked by the pipe row.

Benefits of technology

It significantly improves ash removal efficiency, ensures normal and safe operation of the boiler, and avoids blockage caused by ash accumulation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223595950U_ABST
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Abstract

The utility model relates to the technical field of boiler ash removal, and particularly discloses a supersonic speed three-dimensional vector boiler ash removal device which comprises a tank body installed on a boiler body, a positioning pipe is installed on the boiler body, and a spray gun unit is rotationally connected to the positioning pipe. The mounting unit is communicated with the tank body; the spray gun unit is communicated with the mounting unit; and a power piece for driving the spray gun unit to rotate is arranged on the mounting unit. The spray gun unit is installed in the furnace body and communicates with the tank body through the installation unit, then the power piece drives the spray gun unit to rotate, air blowing can be conducted on different angles in the furnace body in the rotating process of the spray gun unit to conduct ash removal operation, and then ash residues blocked by the pipe row in the furnace body can be removed; and the cleaning efficiency of the dust removal device can be greatly improved, and the using effect is better.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a boiler ash removal technical field, concretely is a kind of ultrasonic speed three-dimensional vector boiler ash removal device. BACKGROUND

[0002] When boiler is in low load operation, due to the low flow velocity of flue gas of boiler, a large amount of ash particles in flue gas are deposited on the tube plate of preheater, when the ash deposited on the surface tube plate of preheater partially or entirely blocks the pipe opening, the flue gas flow through the pipe is reduced or interrupted, the heat of high-temperature flue gas heating pipe wall is reduced, resulting in the temperature drop of pipe wall. When the temperature of the pipe is lower than the dew point temperature of flue gas (136℃), the flue gas in the pipe will condense, and the ash deposited in the pipe opening will be caked after the condensation of flue gas. The caked ash is in a high temperature and will soon become hard and firmly adhere to the pipe wall, thereby causing the pipe opening to be blocked. The above phenomenon will be accelerated when the boiler is in long-term low load operation.

[0003] In addition, fuel oil is used when boiler is started and ignited, and the oil stains produced by combustion are bonded on the surface of tail air preheater, which will also cause the ash and scale on the surface of pipe, and the above ash and scale may eventually cause the pipe opening to be blocked if not treated in time, thereby affecting the normal operation and safety of boiler.

[0004] In summary, ash removal operation needs to be carried out regularly during the use of boiler, and ash removal device needs to be used during ash removal. The ash removal device in the prior art, such as the Chinese patent with application number 201820892261.2 and authorization announcement number CN208431941U and name "a gas condensing boiler convenient for ash removal", discloses a gas condensing boiler convenient for ash removal, which belongs to the field of condensing boiler and comprises: a boiler body, a partition plate group arranged in the inner cavity of the boiler body and used for separating the inner cavity of the boiler into flues, a heat exchange pipe arranged in the flue and penetrating through the partition plate group, and a cleaning pipe penetrating through the partition plate group and arranged outside the heat exchange pipe, wherein the cleaning pipe is provided with a nozzle arranged in the flue and having a spraying direction towards the heat exchange pipe, and the cleaning pipe is used for being communicated with an external water pipe.

[0005] The cleaning pipe in the above patent is communicated with the external water pipe outside the boiler body, and the water flow in the external water pipe is sprayed out through the nozzle to flush the outer surface of the cleaning pipe, so that the accumulated ash is removed and the thermal efficiency of the condensing boiler is ensured. The prior art such as the above patent can improve the ash removal efficiency to a certain extent. However, the prior art such as the above patent generally directs the nozzle towards the inside of the boiler for blowing. However, it is known that a large number of pipe rows are usually arranged on the boiler to meet the needs of operation of the boiler, and the gaps between the pipe rows will also cause the accumulation of ash. However, the ash removal device in the prior art is difficult to effectively remove the accumulated ash between the gaps of the pipe rows during ash removal operation due to the blockage of the pipe rows, and there is a certain deficiency. Practical new type content

[0006] The utility model discloses a kind of ultrasonic speed three-dimensional vector boiler ash removal devices, to solve the problems presented in the above background art.

[0007] To achieve the above object, the utility model provides the following technical scheme: an ultrasonic speed three-dimensional vector boiler ash removal device, including the tank body that is installed and sat on furnace body, the positioning pipe is installed on the furnace body, the spray gun unit is rotatably connected on the positioning pipe;Further including the installation unit being communicated with tank body, the spray gun unit is communicated with installation unit;Power piece for driving spray gun unit rotation is provided on the installation unit.

[0008] Further, the installation unit includes installation pipe, the installation pipe is installed on positioning pipe by connecting barrel;Tank body is communicated with installation pipe by communicating portion.

[0009] Further, the communicating portion includes output pipe installed on tank body, the installation pipe is provided with communicating pipe, and the communicating pipe is connected with output pipe by connecting flange.

[0010] Further, the positioning pipe is rotatably connected with a rotating barrel inside, and the output end of the power piece is connected with the rotating barrel for driving the rotating barrel to rotate.

[0011] Further, the spray gun unit includes spray pipe connected with rotating barrel, and a plurality of spray heads are formed in the spray pipe.

[0012] Further, the number of spray heads is 15.

[0013] Further, the power piece is motor, and the output end of the motor is connected with the rotating barrel.

[0014] Compared with prior art, the utility model has the advantages that: the ultrasonic speed three-dimensional vector boiler ash removal device, through the cooperation between tank body, positioning pipe, spray gun unit, installation unit and power piece, when the ash removal device needs to be used, spray gun unit is installed in the furnace body, and is communicated with tank body through installation unit, then drives spray gun unit to rotate through power piece, and different angles in the furnace body can be blown to carry out ash removal operation during the rotation of spray gun unit, thereby ash removal operation can be carried out on the ash under the pipe row shielding in the furnace body, the cleaning efficiency of the ash removal device can be greatly improved, and the use effect is better. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art based on these drawings.

[0016] Figure 1 The overall front view structure schematic diagram provided by the embodiment of the present application is shown in the figure.

[0017] Figure 2 The overall side view structure schematic diagram provided by the embodiment of the present application is shown in the figure.

[0018] Figure 3 The power unit and the spray gun unit connection mode structure schematic provided by the embodiment of the present application is shown in the figure.

[0019] Figure 4 The overall structure schematic diagram provided by another embodiment of the present application is shown in the figure.

[0020] Mark explanation: 1, furnace body; 2, tank body; 3, output pipe; 4, communication pipe; 5, connecting flange; 6, mounting pipe; 7, connecting barrel; 8, positioning pipe; 9, rotating barrel; 10, spray pipe; 11, spray head; 12, power unit. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0022] Please refer to Figures 1-4 The present application provides a technical solution: an ultrasonic speed three-dimensional vector boiler ash removal device, comprising a tank body 2 installed on a furnace body 1, a positioning pipe 8 is installed on the furnace body 1, and a spray gun unit is rotatably connected to the positioning pipe 8; further comprising an installation unit connected with the tank body 2, the spray gun unit is in conduction with the installation unit; the installation unit is provided with a power unit 12 for driving the spray gun unit to rotate.

[0023] Specifically, the supersonic three-dimensional vector boiler ash removal device comprises a tank body 2 installed on a furnace body 1, and specifically, the gas energy shock wave is introduced into the tank body 2 from a gas source. Specifically, the tank body 2 is connected with an air compressor in the outside world to provide the gas source for the tank body 2. The air compressor is a prior art, and its structure and working principle are not described here. A positioning pipe 8 is installed on the furnace body 1, and a spray gun unit is rotatably connected to the positioning pipe 8. Since the spray gun unit is rotatably connected to the positioning pipe 8, the spray gun unit can blow gas at different angles in the furnace body 1 to perform the ash removal operation. The installation unit connected with the tank body 2 is also included, and the spray gun unit is in communication with the installation unit, thereby improving the stability of the spray gun unit during installation. The power member 12 for driving the spray gun unit to rotate is arranged on the installation unit to provide power for the rotation of the spray gun unit. Therefore, during use, when the ash removal device is needed, the spray gun unit is installed in the furnace body 1, and the installation unit is connected with the tank body 2, and then the power member 12 drives the spray gun unit to rotate. During the rotation of the spray gun unit, the spray gun unit can blow gas at different angles in the furnace body 1 to perform the ash removal operation, thereby performing the ash removal operation on the ash under the shielding of the pipe row in the furnace body 1, and greatly improving the cleaning efficiency of the ash removal device and the use effect.

[0024] In the embodiments of the utility model, the installation unit comprises an installation pipe 6, the installation pipe 6 is installed on the positioning pipe 8 through a connecting barrel 7, the tank body 2 is connected with the installation pipe 6 through a communication part, the communication part comprises an output pipe 3 installed on the tank body 2, the installation pipe 6 is provided with a communication pipe 4, the communication pipe 4 and the output pipe 3 are connected through a connecting flange 5, and the spray gun unit can be supplied with the gas source to meet the ash removal work requirement.

[0025] In the embodiments of the utility model, the positioning pipe 8 is rotatably connected with a rotating barrel 9, and the output end of the power member 12 is connected with the rotating barrel 9 to drive the rotating barrel 9 to rotate, thereby facilitating the subsequent rotation of the spray gun unit and not affecting the gas supply to the spray gun unit.

[0026] In the embodiments of the utility model, the spray gun unit comprises a spray pipe 10 connected with the rotating barrel 9, a plurality of groups of spray heads 11 are formed in the spray pipe 10, and specifically, the spray pipe 10 is fixedly connected with the rotating barrel 9. When the rotating barrel 9 rotates, the spray pipe 10 rotates, thereby driving the spray heads 11 to rotate, and the ash in the furnace body 1 can be removed.

[0027] In the embodiments of the utility model, the number of spray heads 11 is 15, which meets the ash removal requirement of the work.

[0028] In the embodiment provided by the utility model, the power element 12 is a motor, the motor output end is connected with the rotating cylinder 9, specifically, a connecting frame is arranged on the rotating cylinder 9, the motor output end is connected with the connecting frame, and the connecting frame is used for driving the rotating cylinder 9 to rotate, and the connecting frame does not affect the conveying of the air source.

[0029] It should be noted that the power utilization equipment and the like involved in the present application can be powered by a storage battery or an external power source.

[0030] In the description of the utility model, it should be explained that, unless there is definite stipulation and limitation, the terms "mount", "set with", "connect" and the like should be understood in a broad sense, for example, "connect", which can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic speed three-dimensional vector boiler soot blowing device, comprising a tank body (2) installed on a furnace body (1), characterized in that: A positioning pipe (8) is installed on the furnace body (1), and a spray gun unit is rotatably connected to the positioning pipe (8); Further comprising an installation unit connected with the tank body (2), and the spray gun unit is in communication with the installation unit; A power member (12) for driving the spray gun unit to rotate is arranged on the installation unit.

2. The super-speed three-dimensional vector boiler soot cleaning device according to claim 1, characterized in that: The installation unit comprises an installation pipe (6) which is installed on the positioning pipe (8) through a connecting cylinder (7); The tank body (2) is connected with the installation pipe (6) through a communication part.

3. The super-speed three-dimensional vector boiler soot blower according to claim 2, characterized in that: The communication part comprises an output pipe (3) installed on the tank body (2), and a communication pipe (4) is arranged on the installation pipe (6), and the communication pipe (4) and the output pipe (3) are connected through a connecting flange (5).

4. The super-speed three-dimensional vector boiler soot blower according to claim 2, characterized in that: A rotating cylinder (9) is rotatably connected inside the positioning pipe (8), and the output end of the power member (12) is connected with the rotating cylinder (9) for driving the rotating cylinder (9) to rotate.

5. The super-speed three-dimensional vector boiler soot blower according to claim 4, characterized in that: The spray gun unit comprises a spray pipe (10) connected with the rotating cylinder (9), and a plurality of spray heads (11) are arranged on the spray pipe (10).

6. The super-speed three-dimensional vector boiler soot blower according to claim 5, characterized in that: The number of the spray heads (11) is 15.

7. The super-speed three-dimensional vector boiler soot cleaning device according to claim 5, characterized in that: The power member (12) is a motor, and the output end of the motor is connected with the rotating cylinder (9).

Citation Information

Patent Citations

  • Gas condensing boiler convenient to deashing

    CN208431941U