Steel collar air permeability detection device
By observing the air bubbles formed by the steel collar in the oil, the problem of difficulty in judging the oil permeability of the steel collar in the existing technology is solved, and convenient detection and quality control of air permeability are realized.
Patent Information
- Application Number
- CN202423017630.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing technologies make it difficult to effectively observe the oil permeability (breathability) of steel collars, leading to quality defects such as yarn abrasion. Furthermore, the assessment of cleaning effectiveness is delayed, and the risks are unpredictable.
Design a device for testing the air permeability of a steel ring. The device involves filling a box with oil, fixing the steel ring, and introducing compressed air. The gas escapes through the pores of the steel ring to form bubbles. The air permeability is determined by observing the number and distribution of the bubbles on the surface of the oil.
This allows for longer bubble retention time, more obvious phenomena, and easier observation, enabling timely evaluation of the air permeability of the steel collar and reducing production risks.
Smart Images

Figure CN223597479U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a steel ring detection technical field especially a kind of steel ring air permeability detection device. BACKGROUND
[0002] In the production of glass fiber yarn, when the twisting process is carried out, the yarn is spun through the limiting and conditioning of the ring. Due to the continuous contact and friction of the yarn with the ring through the traction of the nylon hook, some quality-enhancing solvents carried on the yarn will seep into the tiny gaps inside the ring, causing problems with the oil permeability of the ring, resulting in insufficient lubrication when the nylon hook and the ring rotate, and ultimately leading to yarn fuzzing and quality defects such as hairiness.
[0003] The previous solution is to replace new spare parts or, but this method is costly. The second solution is to use an ultrasonic cleaning machine for heating and cleaning. However, since the effect of the steel ring after cleaning cannot be determined, only trial production can be carried out, and the product quality after production is qualitatively determined, which leads to unpredictable risks and long cycles, and the verification measures are lagging behind.
[0004] In the prior art, for example, Chinese patent CN201464333U granted on May 12, 2010, and Chinese patent CN212872118U granted on April 2, 2021, the steel ring is first immersed in oil to allow the oil to seep into the pores, then the steel ring filled with oil is taken out to allow the oil to escape from the pores of the steel ring to form bubbles, and the air permeability of the steel ring is observed.
[0005] However, in this method, the bubbles escaping from the steel ring only form near the steel ring, the bubbles exist for a short time and the phenomenon caused is not obvious, making observation inconvenient. For example, CN212872118U requires a turntable to rotate the steel ring to make it easier to observe the bubble situation comprehensively.
[0006] Therefore, a steel ring air permeability detection device is needed to more conveniently observe the oil permeability (air permeability) of the ring after ultrasonic cleaning, timely evaluation, and efficient organization of production. INVENTION CONTENTS
[0007] The utility model aims at providing a kind of steel ring air permeability detection device, can more conveniently observe the oil permeability of the ring after ultrasonic cleaning;
[0008] The utility model provides a kind of steel ring air permeability detection device, comprising: box, the oil is contained in the box;Fixing device, the fixing device is fixed with the ring of steel below the oil level in the oil in the box;Sealing device, the inner ring of the ring of steel is sealed by the sealing device;Compressed gas device, the inner ring of the ring of steel is communicated by the compressed gas device passing through the sealing device, and compressed gas is introduced into the ring of steel.
[0009] Further, the fixing device comprises a bottom plate, which is arranged in the box, and the steel ring is placed on the bottom plate.
[0010] Further, the fixing device further comprises a telescopic device and a cover, the cover is arranged above the bottom plate, and the cover is connected with the telescopic device.
[0011] Further, the fixing device further comprises a top plate, which is connected above the bottom plate through a stand column, and the telescopic device is connected on the top plate.
[0012] Further, the telescopic device comprises a cylinder and a telescopic rod.
[0013] Further, the sealing device comprises a sealing gasket.
[0014] Further, the profile surface of the sealing gasket is larger than the inner ring of the steel ring.
[0015] Further, the top of the bottom plate and the bottom of the cover are respectively connected with the sealing gasket.
[0016] Further, the top of the bottom plate and the bottom of the cover are respectively provided with grooves, and a part of the sealing gasket is embedded in the grooves in the thickness direction, and the other part is located outside the grooves.
[0017] Further, the compressed gas device comprises a compressed gas source and a pipeline, one end of the pipeline is communicated with the compressed gas source, and the other end of the pipeline is communicated with the inner ring of the steel ring through the cover and the sealing gasket.
[0018] The technical scheme of the utility model realizes the steel ring air permeability detection by observing the amount of bubbles on the oil surface in the box to judge the air permeability state of the steel ring, and compared with the prior art, the bubbles exist for a longer time and cause more obvious phenomenon in the oil, and the observation is more convenient. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings described below are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0020] Fig. 1 It is a working state schematic diagram of the present application.
[0021] Fig. 2 It is a whole structure schematic diagram of the present application.
[0022] Explanation of reference signs:
[0023] 1 - box body;
[0024] 2 - fixing device; 201 - top plate; 202 - air cylinder; 203 - telescopic rod; 204 - gland; 205 - bottom plate; 206 - stand column; 207 - groove;
[0025] 3 - sealing device; 301 - sealing gasket;
[0026] 4 - compressed air device; 401 - compressed air source; 402 - pipeline;
[0027] 5 - oil; Specific embodiments
[0028] The technical solutions of the present application will be described below in conjunction with embodiments. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0029] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified. Furthermore, the terms "installed," "connected," and "linked" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0031] Example 1
[0032] like Figs. 1-2 As shown, this utility model provides a steel collar air permeability testing device, including: a box 1 containing oil 5; a fixing device 2 fixing the steel collar below the surface of the oil 5 in the box 1; a sealing device 3 sealing both ends of the inner ring of the steel collar; and a compressed air device 4 passing through the sealing device 3 and communicating with the inner ring of the steel collar to introduce compressed air into the steel collar.
[0033] Specifically, the box 1 includes at least a bottom wall and four side walls, which can hold oil 5; the box 1 can be made of tempered glass, making the side walls transparent so that it is easier to observe the bubbles escaping from the steel collar; of course, the box 1 can also be made of welded steel plates, because the fixing device 2 is a frame structure composed of a bottom plate 205, a column 206 and a top plate 201, which is open on all sides and not closed, so the bubbles escaping to the surface of the oil 5 can still be observed from the top of the box 1.
[0034] Steel collars are ring-shaped objects formed by smelting metal. The tiny gaps in their internal structure are oil channels. This is existing technology and can be purchased directly. Therefore, we will not go into the details of their structural principles.
[0035] In the working process, the fixing device 2 fixes the ring in the box 1, so that the ring is stable when the compressed gas device 4 supplies compressed gas into the ring. The oil 5 is higher than the ring. The compressed gas device 4 passes through the sealing device 3 to supply compressed gas into the inner ring of the ring. Since the two ends of the inner ring of the ring are sealed by the sealing device 3, the compressed gas can only enter the pores (i.e. oil channels) in the inner wall of the ring and escape from other positions of the ring through the pores. After escaping, these gases enter the oil 5 outside the ring to form bubbles and float and disperse, so that the number of bubbles on the surface of the oil 5 in the box 1 can be observed to determine the pore condition in the ring and further determine the air permeability state of the ring, thereby realizing the detection of the air permeability of the ring.
[0036] Compared with the prior art, the device can form bubbles in the oil 5 as long as the compressed gas device 4 supplies compressed gas. The bubbles exist for a longer time, and the phenomenon caused by the dispersion of the bubbles in the oil 5 is obvious and easy to observe.
[0037] Embodiment 2
[0038] The fixing device 2 includes a bottom plate 205, which is arranged in the box 1, and the ring is placed on the bottom plate 205. The fixing device 2 further includes a telescopic device and a gland 204, and the gland 204 is located above the bottom plate 205 and is connected with the telescopic device. The fixing device 2 further includes a top plate 201, which is connected above the bottom plate 205 through a stand column 206, and the telescopic device is connected to the top plate 201. The telescopic device includes a pneumatic cylinder 202 and a telescopic rod 203.
[0039] Specifically, in this embodiment, the bottom plate 205, the top plate 201 and the stand column 206 form a four-side open retainer. The telescopic rod 203 is controlled to extend by the pneumatic cylinder 202, so that the gland 204 presses down to clamp and fix the ring between the gland 204 and the bottom plate 205, and the sealing between the upper and lower end faces of the ring and the sealing pads 301 is improved by increasing the pressure. After the telescopic rod 203 is controlled to retract by the pneumatic cylinder 202, the detected ring can be taken out and replaced with a new ring to be detected.
[0040] Embodiment 3
[0041] The sealing device 3 includes sealing pads 301. The profile surface of the sealing pad 301 is larger than the inner ring of the ring. The top of the bottom plate 205 and the bottom of the gland 204 are respectively connected with the sealing pads 301. The top of the bottom plate 205 and the bottom of the gland 204 are respectively provided with grooves 207, and a part of the sealing pads 301 along the thickness direction is embedded in the grooves 207, and the other part is located outside the grooves 207.
[0042] Specifically, the sealing gasket 301 plays a protective and sealing role. The profile of the sealing gasket 301 is larger than the inner ring of the steel ring to completely cover and seal the inner ring of the steel ring. By providing a groove 207 on the end surface adjacent to the bottom plate 205 and the gland 204, and embedding a part of the sealing gasket 301 in the groove 207, the connection (such as gluing) between the sealing gasket 301 and the bottom plate 205 and the gland 204 is the bottom / top surface and a part of the four surrounding side surfaces. Compared with the prior art, the connection strength of the sealing gasket 301 can be increased.
[0043] Embodiment 4
[0044] The compressed gas device 4 includes a compressed gas source 401 and a pipeline 402. One end of the pipeline 402 is in communication with the compressed gas source 401, and the other end of the pipeline 402 passes through the gland 204 and the sealing gasket 301 to communicate with the inner ring of the steel ring.
[0045] Specifically, the compressed gas source 401 can be an air compressor or the like, which is connected to the top plate 201 or placed outside the box body 1. The pipeline 402 can be a hose that passes through the gland 204 and the sealing gasket 301 to communicate with the inner ring of the steel ring. During the rising and falling of the gland 204, the pipeline 402 composed of the hose can be bent accordingly to adapt to the position change of the gland 204.
[0046] Working mode and principle of the device:
[0047] In operation, the air cylinder 202 is ventilated to extend the telescopic rod 203 to press down the gland 204, fix the steel ring between the gland 204 and the bottom plate 205 in the box body 1, and make the oil liquid 5 liquid surface higher than the steel ring, and the upper and lower end surfaces of the steel ring are respectively provided with the sealing gasket 301 between the gland 204 and the bottom plate 205 to seal, and then the compressed gas source 401 is opened to pass the compressed gas to the inner ring of the steel ring through the pipeline 402. Since the upper and lower ends of the inner ring of the steel ring are sealed by the sealing gasket 301, the compressed gas can only enter the pores (i.e. oil channels) in the inner ring wall of the steel ring, and escape from other positions of the steel ring through the pores. After escaping, these gases enter the oil liquid 5 outside the steel ring, form bubbles and float to dissipate, so that the number of bubbles on the surface of the oil liquid 5 in the box body 1 can be observed to judge the pore condition in the steel ring, and then judge the air permeability state of the steel ring, so as to realize the detection of the air permeability of the steel ring.
[0048] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for part or all of the technical features. Such modifications or substitutions do not change the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A ring air permeability detection device characterized by, The utility model relates to a kind of steel ring sealing device, including: Box, oil liquid is contained in the box; Fixing device, the fixing device is fixed below the oil liquid level in the oil liquid in the box with steel ring; Sealing device, the inner ring of steel ring is sealed at both ends; Compressed gas device, the compressed gas device is communicated with the inner ring of steel ring through the sealing device, and compressed gas is introduced into the inner ring of steel ring.
2. The ring air permeability detection device according to claim 1, characterized in that, The fixing device includes bottom plate, the bottom plate is arranged in the box, and steel ring is placed on the bottom plate.
3. The ring air permeability detection device according to claim 2, characterized in that, The fixing device further includes telescopic device and gland, and the gland is located above the bottom plate, and the gland is connected with the telescopic device.
4. The ring air permeability detection device according to claim 3, characterized in that, The fixing device further includes top plate, and the top plate is connected above the bottom plate by stand column, and the telescopic device is connected on the top plate.
5. The ring air permeability detection device according to claim 3, characterized in that, The telescopic device includes air cylinder and telescopic rod.
6. The ring air permeability detection device according to claim 3, characterized in that, The sealing device includes sealing pad.
7. The ring air permeability detection device according to claim 6, characterized in that, The profile surface of the sealing pad is greater than the inner ring of steel ring.
8. The ring air permeability detection device according to claim 6, characterized in that, The top of the bottom plate and the bottom of the gland are respectively connected with the sealing pad.
9. The ring air permeability detection device according to claim 8, characterized in that, The top of the bottom plate and the bottom of the gland are respectively provided with recess, and a part of the sealing pad is embedded in the recess along the thickness direction, and another part is located outside the recess.
10. The ring air permeability detection device according to claim 8, characterized in that, The compressed gas device includes compressed gas source and pipeline, one end of the pipeline is communicated with the compressed gas source, and the other end of the pipeline is communicated with the inner ring of steel ring through the gland and the sealing pad.
Citation Information
Patent Citations
Ring ventilation checking device of yarn twisting machine table
CN201464333U
Steel collar air permeability inspection auxiliary device
CN212872118U