Tubular positive grid automatic horizontal shoving system

Abstract

The utility model discloses an automatic horizontal shoving system for a tubular positive grid, and belongs to the field of production of tubular lead-acid storage battery positive grids. A tubular positive grid automatic horizontal type shoving system comprises a workbench, a shoving module is installed on one side of the workbench and used for storing and discharging lead paste outwards, a shoving station is arranged on the upper surface of the workbench and used for containing a grid, a limiting tool is installed on the shoving station and used for fixing the grid, and the limiting tool is used for fixing the grid. And a transfer module is arranged above the workbench and is used for moving the grid to the shoving station. The clamping tool reciprocates between the first transition station and the shoving station to transport the grid plate, the limiting tool is used for fixing the grid plate, and lead paste is injected into the grid plate; and the push plate reciprocates between the second transition station and the shoving station to convey the poured grid tray on the shoving station to the second transition station, so that the automatic pouring of the grid tray is realized, and the pouring efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the tubular lead -acid battery positive grid production field, more specifically, relate to a kind of tubular positive grid automatic horizontal extrusion system. BACKGROUND

[0002] With the increase of tubular lead-acid battery usage, the active material filling process in the positive plate tube of tubular lead-acid battery becomes particularly important. At present, the active material filling of positive plate tube mainly has two ways: powder filling way and extrusion paste way. The powder filling way has large dust pollution, and has greater impact on the body of the operator, and is being gradually banned by the industry. The extrusion paste way has low efficiency, and the consistency of the positive grid after extrusion paste is not good.

[0003] Through retrieval, the patent document with the present publication number CN115207294A provides a kind of tubular positive grid extrusion system, the system is by making the inside of working bucket device negative pressure, lead slurry from lead slurry stirring device into working bucket device through lead slurry pipeline. After the opening of pneumatic control device, the inside of working bucket device is positive pressure, and the lead slurry in the inside of working bucket device is punched into the pipe type positive grid tube in extrusion box device through pipeline. The active material of pipe type positive grid is filled by negative pressure, which improves work efficiency, reduces workload and labor cost.

[0004] The above device needs manual disassembly and assembly of grid during use, and the degree of automation is low, so that the automatic process cannot be formed. In view of this, a kind of tubular positive grid automatic horizontal extrusion system is provided. UTILITY MODEL CONTENT

[0005] 1. Technical problem to be solved

[0006] The utility model aims at providing a kind of tubular positive grid automatic horizontal extrusion system to solve the problems raised in the above background technology.

[0007] 2. Technical scheme

[0008] The utility model is realized by the following technical schemes:

[0009] A kind of tubular positive grid automatic horizontal extrusion system, including workbench, the workbench one side is equipped with extrusion module, the extrusion module is used to store and discharge lead slurry outward, the workbench upper surface is equipped with extrusion station, the extrusion station is used to place grid, the extrusion station is equipped with limit tooling, the limit tooling is used to fix grid, the workbench upper side is equipped with transfer module, the transfer module is used to move grid to extrusion station and remove grid from extrusion station.

[0010] As an optional scheme of the technical scheme of the application file, the pulp extruding module comprises a pulp storage tank and a pulp extruding interface, the pulp extruding interface is fixedly installed on one side of the pulp extruding station and is arranged opposite to the limiting tool, the pulp extruding interface is communicated with the pulp storage tank through a pipeline, and the pulp extruding interface is inserted and matched with the grid.

[0011] As an optional scheme of the technical scheme of the application file, the limiting tool comprises a limiting air cylinder and a grid tool, the limiting air cylinder is fixedly installed on the workbench, and the grid tool is fixedly connected with the telescopic end of the limiting air cylinder.

[0012] As an optional scheme of the technical scheme of the application file, the transfer module comprises a supporting frame, a sliding rail, a sliding block, a second telescopic air cylinder and a clamping tool, the supporting frame is fixedly installed above the workbench, the sliding rail is fixedly installed on the supporting frame, the sliding block is slidingly connected with the sliding rail, the second telescopic air cylinder is fixedly installed at the bottom of the sliding block, and the clamping tool is installed at the telescopic end of the second telescopic air cylinder.

[0013] As an optional scheme of the technical scheme of the application file, the clamping tool comprises an assembling frame, a third telescopic air cylinder, a left clamping plate and a right clamping plate, the assembling frame is fixedly connected with the telescopic end of the second telescopic air cylinder, the third telescopic air cylinder is fixedly installed on the assembling frame, the left clamping plate and the right clamping plate are arranged opposite to each other, one of the left clamping plate and the right clamping plate is fixedly installed at the telescopic end of the third telescopic air cylinder, and the other is installed on the assembling frame.

[0014] As an optional scheme of the technical scheme of the application file, the transfer module further comprises a fourth telescopic air cylinder, the fourth telescopic air cylinder is fixedly installed on both sides of the sliding block respectively, the telescopic end of the fourth telescopic air cylinder is fixedly connected with a connecting piece, and the connecting piece is fixedly connected with a push plate.

[0015] As an optional scheme of the technical scheme of the application file, the one side of the pulp extruding station is provided with a photoelectric switch for detecting whether the grid on the pulp extruding station is present.

[0016] As an optional scheme of the technical scheme of the application file, the one side of the pulp extruding station is provided with a first transition station, and the other side is provided with a second transition station.

[0017] As an optional scheme of the technical scheme of the application file, the pulp storage tank is connected with an external air source, and a material switch is installed in the pulp storage tank.

[0018] 3. Beneficial effects

[0019] Compared with the prior art, the beneficial effects of the application are:

[0020] The application sets the transfer module, uses the clamping tool to reciprocate between the first transition station and the extrusion station, realizes the transportation of the grid plate, uses the limiting tool to fix the grid plate, pours the lead paste into the grid plate, uses the push plate to reciprocate between the second transition station and the extrusion station, transports the grid plate poured on the extrusion station to the second transition station, realizes the automatic pouring of the grid plate, and can effectively reduce the labor input and increase the pouring efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a whole structure schematic diagram of a tubular positive grid automatic horizontal extrusion system.

[0022] Figure 2 It is a structure schematic diagram of an extrusion module of a tubular positive grid automatic horizontal extrusion system.

[0023] Figure 3 It is a structure schematic diagram of a limiting tool of a tubular positive grid automatic horizontal extrusion system.

[0024] Figure 4 It is a structure schematic diagram of a transfer module of a tubular positive grid automatic horizontal extrusion system.

[0025] In the figure: 1, workbench; 101, extrusion station; 2, extrusion module; 201, paste storage tank; 202, extrusion interface; 3, limiting tool; 301, limiting cylinder; 302, grid tool; 4, transfer module; 401, support frame; 402, slide rail; 403, sliding block; 404, clamping tool; 4041, assembly frame; 4042, third telescopic cylinder; 4043, left clamping plate; 4044, right clamping plate; 405, fourth telescopic cylinder; 406, connecting piece; 407, push plate; 408, second telescopic cylinder. DETAILED DESCRIPTION

[0026] The technical scheme of the utility model will be described clearly and completely in combination with the drawings.

[0027] Please refer to Figure 1 The utility model provides a technical scheme:

[0028] The invention discloses a kind of tubular positive plate automatic horizontal extrusion system, including workbench 1, one side of workbench 1 is equipped with extrusion module 2, and extrusion module 2 is used to store and discharge lead slurry outward, and the upper surface of workbench 1 is equipped with extrusion station 101, one side of extrusion station 101 is equipped with photoelectric switch, for detecting the presence or absence of plate grid on extrusion station 101, one side of extrusion station 101 is equipped with first transition station, and the other side is equipped with second transition station, and extrusion station 101 is used to place plate grid, and limit tooling 3 is installed on extrusion station 101, and limit tooling 3 is used to fix plate grid, and the upper side of workbench 1 is equipped with transfer module 4, and transfer module 4 is used to move plate grid to extrusion station 101 and move plate grid away from extrusion station 101.

[0029] When grouting the grid plate, the presence or absence of plate grid on extrusion station 101 is detected by photoelectric switch, and a feedback signal is fed back to PLC, if there is no plate grid on extrusion station 101, PLC will control transfer module 4 to move to first transition station based on the set program, clamp the plate grid on first transition station and transfer it to extrusion station 101, limit tooling 3 drives plate grid to move to one side of extrusion module 2 and is inserted with extrusion module 2, and extrusion module 2 discharges the lead slurry stored in the inside into plate grid.

[0030] As shown in Figure 2 extrusion module 2 includes slurry storage tank 201 and extrusion interface 202, extrusion interface 202 is fixedly installed on one side of extrusion station 101 and is arranged opposite to limit tooling 3, extrusion interface 202 is communicated with slurry storage tank 201 through pipeline, extrusion interface 202 is inserted with plate grid, slurry storage tank 201 is connected with external air source, and material switch is installed in slurry storage tank 201. When grouting plate grid again, control external air source to inject gas into slurry storage tank 201, and lead slurry in slurry storage tank 201 is injected into plate grid through extrusion interface 202, and material switch can control the capacity of lead slurry in slurry storage tank 201, so as to keep the sufficient amount of lead slurry in slurry storage tank 201.

[0031] As shown in Figure 3As shown, the limiting tool 3 includes a limiting cylinder 301 and a grid tool 302, the limiting cylinder 301 is fixedly installed on the workbench 1, and the grid tool 302 is fixedly connected with the telescopic end of the limiting cylinder 301. After the transfer module 4 moves the grid on the first transition station to the extrusion station 101, the limiting cylinder 301 will push the grid close to the extrusion interface 202 through the grid tool 302, and insert and cooperate with the extrusion interface 202, so that the storage tank 201 and the grid inside are in communication, so that the lead paste in the storage tank 201 can be injected into the grid through the extrusion interface 202.

[0032] As shown in the figure, Figure 4 As shown, the transfer module 4 includes a support frame 401, a sliding rail 402, a sliding block 403, a second telescopic cylinder 408 and a clamping tool 404, the support frame 401 is fixedly installed above the workbench 1, the sliding rail 402 is fixedly installed on the support frame 401, the sliding block 403 is slidingly connected with the sliding rail 402, the second telescopic cylinder 408 is fixedly installed at the bottom of the sliding block 403, and the clamping tool 404 is installed at the telescopic end of the second telescopic cylinder 408. The clamping tool 404 can cooperate with the second telescopic cylinder 408 to clamp and release the grid plate, and can move back and forth between the first transition station and the extrusion station 101 by means of the sliding rail 402 and the sliding block 403, so as to move the grid plate on the first transition station to the extrusion station 101. The clamping tool 404 can be provided with a plurality of clamping tools, so as to realize the transfer of a plurality of grid plates at the same time; similarly, the number of extrusion interfaces 202 can also be provided with a plurality of extrusion interfaces, so as to realize the injection of a plurality of grid plates at the same time. Preferably, the number of clamping tools 404 and extrusion interfaces 202 is two.

[0033] The clamping tool 404 includes an assembly frame 4041, a third telescopic cylinder 4042, a left clamping plate 4043 and a right clamping plate 4044, the assembly frame 4041 is fixedly connected with the telescopic end of the second telescopic cylinder 408, the third telescopic cylinder 4042 is fixedly installed on the assembly frame 4041, the left clamping plate 4043 and the right clamping plate 4044 are oppositely arranged, one of the left clamping plate 4043 and the right clamping plate 4044 is fixedly installed on the telescopic end of the third telescopic cylinder 4042, and the other is installed on the assembly frame 4041. When the clamping tool 404 clamps the grid plate, the PLC will control the third telescopic cylinder 4042 to retract, so as to reduce the distance between the left clamping plate 4043 and the right clamping plate 4044, thereby realizing the clamping of the grid plate. When the grid plate is moved to the extrusion station 101, the grid plate can be released by controlling the third telescopic cylinder 4042 to reset.

[0034] The transport module 4 further comprises a fourth telescopic air cylinder 405 fixedly installed on both sides of the sliding block 403 respectively with the second telescopic air cylinder 408, and a connecting piece 406 is fixedly connected to the telescopic end of the fourth telescopic air cylinder 405, and a push plate 407 is fixedly connected to the connecting piece 406. When the clamping tool 404 reciprocates between the first transition station and the extrusion station 101, the push plate 407 can reciprocate between the extrusion station 101 and the second transition station; the fourth telescopic air cylinder 405 can control the height of the push plate 407, and in the reciprocating process of the push plate 407, the push plate 407 can move the grid plate on the extrusion station 101 to the second transition station; the push plate 407 is the same in number as the clamping tool 404, and preferably two, and the spacing between the two push plates 407 is the same as the spacing between the two clamping tools 404.

[0035] In addition, a magnetic switch is installed on each of the telescopic air cylinders mentioned in the above embodiments, and the PLC can obtain the working state of each telescopic air cylinder based on the magnetic switch.

Claims

1. A tubular positive deck automatic horizontal type pulp squeezing system, characterized in that: The workbench (1) is provided with a squeeze pulp module (2) on one side, which is used to store and discharge lead pulp, and the upper surface of the workbench (1) is provided with a squeeze pulp station (101) for placing the grid, and the squeeze pulp station (101) is provided with a limiting tool (3) for fixing the grid, and the upper surface of the workbench (1) is provided with a transfer module (4) for moving the grid to the squeeze pulp station (101) and moving the grid away from the squeeze pulp station (101).

2. The tube positive deck automatic horizontal extrusion system according to claim 1, characterized in that: The squeeze pulp module (2) comprises a pulp storage tank (201) and a squeeze pulp interface (202), the squeeze pulp interface (202) is fixedly installed on one side of the squeeze pulp station (101) and is arranged opposite to the limiting tool (3), the squeeze pulp interface (202) is communicated with the pulp storage tank (201) through a pipeline, and the squeeze pulp interface (202) is inserted and matched with the grid.

3. The tube positive deck automatic horizontal extrusion system according to claim 1, characterized in that: The limiting tool (3) comprises a limiting cylinder (301) and a grid tool (302), the limiting cylinder (301) is fixedly installed on the workbench (1), and the grid tool (302) is connected and fixed with the telescopic end of the limiting cylinder (301).

4. The tube positive deck automatic horizontal extrusion system according to claim 1, characterized in that: The transfer module (4) comprises a supporting frame (401), a slide rail (402), a sliding block (403), a second telescopic cylinder (408) and a clamping tool (404), the supporting frame (401) is fixedly installed above the workbench (1), the slide rail (402) is fixedly installed on the supporting frame (401), the sliding block (403) is slidably connected with the slide rail (402), the second telescopic cylinder (408) is fixedly installed at the bottom of the sliding block (403), and the clamping tool (404) is installed at the telescopic end of the second telescopic cylinder (408).

5. The tube positive deck automatic horizontal extrusion system according to claim 4, characterized in that: The clamping tool (404) comprises an assembly frame (4041), a third telescopic cylinder (4042), a left clamping plate (4043) and a right clamping plate (4044), the assembly frame (4041) is connected and fixed with the telescopic end of the second telescopic cylinder (408), the third telescopic cylinder (4042) is fixedly installed on the assembly frame (4041), the left clamping plate (4043) and the right clamping plate (4044) are arranged opposite to each other, one of the left clamping plate (4043) and the right clamping plate (4044) is fixedly installed at the telescopic end of the third telescopic cylinder (4042), and the other is installed on the assembly frame (4041).

6. The tube positive deck automatic horizontal extrusion system according to claim 4, characterized in that: The transfer module (4) further comprises a fourth telescopic cylinder (405), the fourth telescopic cylinder (405) is fixedly installed on both sides of the sliding block (403) respectively, the telescopic end of the fourth telescopic cylinder (405) is fixedly connected with a connecting piece (406), and the connecting piece (406) is fixedly connected with a push plate (407).

7. The tube positive deck automatic horizontal extrusion system according to claim 1, characterized in that: An optical switch is arranged on one side of the squeeze pulp station (101) to detect whether the grid is present on the squeeze pulp station (101).

8. The tube positive deck automatic horizontal extrusion system according to claim 1, characterized in that: A first transition station is arranged on one side of the squeeze pulp station (101), and a second transition station is arranged on the other side.

9. The tubular positive deck automatic horizontal lancing system of claim 2, wherein: The slurry storage tank (201) is connected with an external air source, and a material switch is installed inside the slurry storage tank (201).

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