Vertical soaking tank for protein raw materials

Abstract

The utility model discloses a vertical soaking tank for protein raw materials, which belongs to the technical field of vegetable protein beverage processing and comprises a vertical tank, two conical hoppers are arranged at the bottom of the vertical tank, two soaking chambers are arranged inside the vertical tank, and filter screens are fixedly sleeved on the inner walls of the lower portions of inner cavities of the two soaking chambers respectively. The occupied area is effectively reduced through the vertical structure of the vertical tank, meanwhile, the two soaking chambers are arranged in the vertical tank, raw materials can be soaked separately, the soaking effect on the raw materials is guaranteed, the raw materials in the soaking chambers are stirred through the stirring plates in the soaking process, and the soaking efficiency is improved. And when the soaking water is discharged, the water can be rapidly discharged through the self weight of the water because the water discharge port valve is positioned at the lower part of the vertical tank, and meanwhile, the filter screen can prevent crushed materials from being discharged along with the water.

Description

TECHNICAL FIELD

[0001] The utility model relates to plant protein beverage processing technical field more specifically, relate to a kind of protein raw material vertical soaking tank. BACKGROUND

[0002] Plant protein beverage is with plant kernel, pulp and soybean as raw material, after processing, deployment, then high-pressure sterilization or aseptic packaging is made of milky beverage, with its no or less cholesterol content, rich in protein and amino acid, moderate unsaturated fatty acid, nutritional component is relatively complete etc. Characteristics, welcome by consumers. In order to improve the dissolution rate of protein in plant protein beverage plant protein raw material, protein raw material needs to be soaked in advance Softening, better retain the original flavor of protein raw material simultaneously, after soaking, raw material needs to be washed, currently generally adopt horizontal tank to soak plant protein raw material, its floor area is larger, and flushing water covers larger area when flushing, thus needs a large amount of water. For this purpose, we propose a kind of protein raw material vertical soaking tank. SUMMARY

[0003] In view of the problems mentioned in the above background art, the purpose of the utility model is to provide a kind of protein raw material vertical soaking tank.

[0004] To solve the above problems, the utility model adopts the following technical scheme:

[0005] A kind of protein raw material vertical soaking tank, including vertical tank, the bottom of the vertical tank is provided with two conical hoppers, the inside of the vertical tank is provided with two soaking chambers, the inner wall of the lower part of the two soaking chamber inner cavities is respectively fixed with filter screen, the bottom of two conical hoppers is respectively fixed with material discharge valve, the top of two material discharge valves is respectively extended to the bottom of soaking chamber inner cavity, the side of two conical hoppers is respectively fixed with water discharge port valve, the end of two water discharge port valves is respectively extended to the bottom of soaking chamber inner cavity, water agitation mechanism is provided on the vertical tank, the top of the vertical tank is provided with two driving mechanisms.

[0006] As a preferred scheme of the utility model, the water agitation mechanism includes rotating pipe rotatably connected to the top of vertical tank and water pump fixedly installed on the top surface of vertical tank, the bottom end of rotating pipe extends to the inner cavity of soaking chamber and is fixedly connected with water distribution pipe, the bottom surface of water distribution pipe is fixedly connected with a plurality of spray heads, the bottom surface of water distribution pipe is fixedly connected with stirring rod, the side of stirring rod is fixedly connected with a plurality of stirring plates, the top end of rotating pipe is fixedly connected with rotary joint, the input end of water pump is fixedly connected with water suction pipe, the output end of water pump is fixedly connected with water guide pipe, the end of water guide pipe is fixedly sleeved to the top of rotary joint.

[0007] As a preferred scheme of the utility model, the driving mechanism includes the servo motor fixedly installed on the vertical tank top surface, the output shaft of the servo motor is fixedly sleeved with the first bevel gear, the side of the first bevel gear is engaged with the transmission of the second bevel gear, and the second bevel gear is fixedly sleeved to the outside of the rotating pipe.

[0008] As a preferred scheme of the utility model, the vertical tank is fixedly sleeved with two support plates on the side, and a plurality of stand columns are fixedly sleeved on the two support plates.

[0009] As a preferred scheme of the utility model, the side of one support plate is fixedly installed with the control panel, and the control panel is electrically connected with the water pump, the servo motor, the material discharge port valve and the water discharge port valve respectively.

[0010] As a preferred scheme of the utility model, the top surface of the vertical tank is fixedly sleeved with two material injection pipes, and the bottom ends of the two material injection pipes are fixedly sleeved to the inner cavity of the soaking chamber respectively.

[0011] The utility model discloses the advantages are:

[0012] (1) in the utility model, the vertical structure of vertical tank effectively reduces the floor space, and two soaking chambers are arranged in the vertical tank, so that the raw materials can be soaked separately, the soaking effect of the raw materials is guaranteed, and in the soaking process, the raw materials in the soaking chamber are stirred by the stirring plate, so that the raw materials can be completely soaked, and when the soaking water is discharged, the water discharge port valve is located at the lower part of the vertical tank, so that the water can be quickly discharged by the weight of the water, and the filter screen can prevent the broken materials from being discharged with the water.

[0013] (2) in the utility model, the horizontal section of the soaking chamber in the vertical tank is small, so that the area of the washing water downward washing is reduced, the water is sprayed downward through the nozzle below the water distribution pipe, the nozzle is horizontally rotated by the cooperation of the servo motor, the first bevel gear and the second bevel gear, the nozzle uniformly sprays water downward, so that the protein raw materials in the soaking chamber are washed, and the stirring of the raw materials by the stirring plate can guarantee the washing efficiency of the raw materials, the water required for washing is effectively saved, and the utility is good. ACCURACY

[0014] Figure 1 It is the whole structure schematic view of the front of the utility model,

[0015] Figure 2 It is the whole structure schematic view of the back of the utility model,

[0016] Figure 3 It is the sectional view schematic view of the utility model,

[0017] Figure 4The utility model discloses a water distribution pipe structure schematic view.

[0018] Figure 5 The utility model discloses a first bevel gear structure schematic view.

[0019] The figure label explanation: 1, vertical jar; 2, conical hopper; 3, soak chamber; 4, water supply stirring mechanism; 5, drive mechanism; 6, injection pipe; 7, filter screen; 8, material discharge valve; 9, water discharge valve; 10, rotating pipe; 11, water distribution pipe; 12, spray head; 13, stirring rod; 14, stirring plate; 15, water pump; 16, water guide pipe; 17, water suction pipe; 18, swivel joint; 19, servo motor; 20, first bevel gear; 21, second bevel gear; 22, support plate; 23, stand; 24, control panel. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely below in connection with the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.

[0021] In the description of the utility model, it needs to be explained that the orientation or position relation indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like is the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be understood broadly, for example, "connected" can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0023] Embodiment:

[0024] Please refer to Figures 1-5The utility model provides a kind of protein raw material vertical soaking tank, including vertical tank 1, the bottom of vertical tank 1 is provided with two conical hoppers 2, the inside of vertical tank 1 is provided with two soaking chambers 3, the inner wall of the lower part of the inner cavity of two soaking chambers 3 is respectively fixedly sleeved with filter screen 7, the bottom of two conical hoppers 2 is respectively fixedly installed with material discharge valve 8, the top of two material discharge valves 8 respectively extends to the bottom of the inner cavity of soaking chamber 3, the side of two conical hoppers 2 is respectively fixedly installed with water discharge valve 9, the end of two water discharge valves 9 respectively extends to the bottom of the inner cavity of soaking chamber 3, vertical tank 1 is provided with two water supply stirring mechanisms 4, the top of vertical tank 1 is provided with two driving mechanisms 5.

[0025] Specifically, please refer to Figure 1 、 Figure 3 And Figure 4 , water supply stirring mechanism 4 includes rotating pipe 10 rotatably connected to the top of vertical tank 1 and water pump 15 fixedly installed on the top surface of vertical tank 1, the bottom end of rotating pipe 10 extends to the inner cavity of soaking chamber 3 and is fixedly connected with water distribution pipe 11, the bottom surface of water distribution pipe 11 is fixedly connected with a plurality of spray heads 12, the bottom surface of water distribution pipe 11 is fixedly connected with stirring rod 13, the side surface of stirring rod 13 is fixedly connected with a plurality of stirring plates 14, the top end of rotating pipe 10 is fixedly connected with rotary joint 18, the input end of water pump 15 is fixedly connected with water suction pipe 17, the output end of water pump 15 is fixedly connected with water guide pipe 16, and the end of water guide pipe 16 is fixedly sleeved to the top of rotary joint 18.

[0026] In the embodiment, the end of water suction pipe 17 is connected with the external water supply pipe to guide the soaking water and the flushing water into soaking chamber 3.

[0027] Specifically, please refer to Figure 1 、 Figure 2 And Figure 5 , driving mechanism 5 includes servo motor 19 fixedly installed on the top surface of vertical tank 1, the output shaft of servo motor 19 is fixedly sleeved with first bevel gear 20, the side of first bevel gear 20 is meshingly driven by second bevel gear 21, and second bevel gear 21 is fixedly sleeved to the outside of rotating pipe 10.

[0028] In the embodiment, servo motor 19 drives first bevel gear 20 to rotate, rotating pipe 11, water distribution pipe 11, stirring rod 13 and stirring plate 14 are driven to rotate through the meshing transmission between first bevel gear 20 and second bevel gear 21, so that spray head 12 uniformly sprays water into the inner cavity of soaking chamber 3, ensuring the quality of cleaning, and stirring plate 14 stirs the protein raw materials in soaking chamber 3, ensuring the quality of soaking and cleaning.

[0029] Specifically, please refer to Figure 1The vertical tank 1 is fixed with two support plates 22 on the side, and a plurality of vertical columns 23 are fixed on the two support plates 22.

[0030] In this embodiment, the vertical tank 1 is supported by the vertical columns 23 and the support plates 22.

[0031] Specifically, please refer to Figures 1 to 5 A control panel 24 is fixed on the side of one support plate 22, and the control panel 24 is electrically connected with the water pump 15, the servo motor 19, the material outlet valve 8 and the water outlet valve 9 respectively.

[0032] In this embodiment, the water pump 15, the servo motor 19, the material outlet valve 8 and the water outlet valve 9 are controlled by the control panel 24.

[0033] Specifically, please refer to Figure 1 and Figure 2 Two material injection pipes 6 are fixed on the top surface of the vertical tank 1, and the bottom ends of the two material injection pipes 6 are fixed into the inner cavities of the two soaking chambers 3 respectively.

[0034] In this embodiment, the protein raw materials to be soaked and cleaned are put into the inner cavities of the soaking chambers 3 through the material injection pipes 6.

[0035] Working principle: in use, first, the protein raw materials to be soaked are put into the two soaking chambers 3 through the two material injection pipes 6, the water pump 15 is started to make the water suction pipe 17 suck the water in the external water supply pipe into the inner cavity of the water guide pipe 16, and make the water in the water guide pipe 16 flow into the inner cavity of the water distribution pipe 11 through the rotary joint 18 and the rotating pipe 10, and make the water in the water distribution pipe 11 spray from the spray head 12 to the inner cavities of the soaking chambers 3, so as to soak the protein raw materials in the inner cavities of the soaking chambers 3, then the servo motor 19 is started to drive the first bevel gear 20 to rotate, and drive the rotary joint 18, the water distribution pipe 11, the stirring rod 13 and the stirring plate 14 to rotate through the meshing transmission between the first bevel gear 20 and the second bevel gear 21, and the soaked protein raw materials are stirred by the stirring plate 14 to ensure the uniformity of the soaking of the protein raw materials and avoid the accumulation of the raw materials to cause incomplete soaking, then the water outlet valve 9 is opened to discharge the soaking water in the inner cavities of the soaking chambers 3, and the water pump 15 is started to make the spray head 12 spray water again, and the water distribution pipe 11 and the spray head 12 are driven to rotate in the inner cavities of the soaking chambers 3 through the transmission between the servo motor 19, the first bevel gear 20 and the second bevel gear 21, so as to flush the raw materials in the soaking chambers 3, and the waste water generated by the flushing is discharged from the water outlet valve 9, and the filter screen 7 is used to avoid the raw materials from being discharged from the water outlet valve 9, finally, after the soaking and flushing of the protein raw materials, the material outlet valve 8 is opened to discharge the protein raw materials.

[0036] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and improvement concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A vertical soaking tank for protein feedstock, characterized by: The utility model provides a vertical tank (1) is provided with two conical hopper (2) on the bottom, and the inside of vertical tank (1) is provided with two soaking chamber (3), the inner wall of the lower part of the inner chamber of two soaking chamber (3) is fixedly sleeved with filter screen (7) respectively, and the bottom of two conical hopper (2) is fixedly installed with material discharge valve (8) respectively, and the top of two material discharge valve (8) extends to the bottom of the inner chamber of soaking chamber (3) respectively, and the side of two conical hopper (2) is fixedly installed with water discharge valve (9) respectively, and the end of two water discharge valve (9) extends to the bottom of the inner chamber of soaking chamber (3) respectively, and vertical tank (1) is provided with two water supply stirring mechanism (4), and the top of vertical tank (1) is provided with two drive mechanism (5).

2. A vertical soaking tank for protein raw materials according to claim 1, characterized in that: The water supply stirring mechanism (4) includes a rotating pipe (10) rotatably connected to the top of the vertical tank (1) and a water pump (15) fixedly installed on the top surface of the vertical tank (1), the bottom end of the rotating pipe (10) extends into the inner chamber of the soaking chamber (3) and is fixedly connected with a water distribution pipe (11), the bottom surface of the water distribution pipe (11) is fixedly connected with a plurality of spray heads (12), the bottom surface of the water distribution pipe (11) is fixedly connected with a stirring rod (13), the side surface of the stirring rod (13) is fixedly connected with a plurality of stirring plates (14), the top end of the rotating pipe (10) is fixedly connected with a rotary joint (18), the input end of the water pump (15) is fixedly connected with a water suction pipe (17), the output end of the water pump (15) is fixedly connected with a water guide pipe (16), and the end of the water guide pipe (16) is fixedly sleeved to the top of the rotary joint (18).

3. A vertical soaking tank for protein raw materials according to claim 2, characterized in that: The drive mechanism (5) includes a servo motor (19) fixedly installed on the top surface of the vertical tank (1), the output shaft of the servo motor (19) is fixedly sleeved with a first bevel gear (20), the side of the first bevel gear (20) is meshingly driven by a second bevel gear (21), and the second bevel gear (21) is fixedly sleeved to the outer side of the rotating pipe (10).

4. A vertical soaking tank for protein raw materials according to claim 3, characterized in that: The side of the vertical tank (1) is fixedly sleeved with two support plates (22), and a plurality of stand columns (23) are fixedly sleeved on the two support plates (22).

5. A vertical soaking tank for protein raw material according to claim 4, characterized in that: The side of one of the support plates (22) is fixedly installed with a control panel (24), and the control panel (24) is electrically connected with the water pump (15), the servo motor (19), the material discharge valve (8), and the water discharge valve (9) respectively.

6. A vertical soaking tank for protein raw materials according to claim 1, characterized in that: The top surface of the vertical tank (1) is fixedly sleeved with two material injection pipes (6), and the bottom ends of the two material injection pipes (6) are fixedly sleeved into the inner chambers of the soaking chambers (3) respectively.

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