Screen arrangement device for soft porcelain production

By designing the coating and mesh laying mechanism, the problem of cumbersome manual mesh laying operation in the production of soft porcelain was solved, achieving uniform slurry laying and a tight bond between the reinforcing mesh and the slurry, thus improving production efficiency and quality.

CN223604644UActive Publication Date: 2025-11-28LUSHAN OWENS IND & TRADE CO LTD
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Patent Information

Application Number
CN202422924623.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-28
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In current soft ceramic production, the screen laying operation relies on manual operation, which is troublesome and prone to deviation, resulting in poor practicality.

Method used

A screen laying device for soft porcelain production was designed, comprising a coating mechanism and a screen laying mechanism. The coating mechanism achieves uniform slurry spreading through a dripping head and a flow limiting component, while the screen laying mechanism achieves tight contact between the screen and the slurry through an unwinding component and a coating brush.

Benefits of technology

It improves the automation level of soft porcelain production, ensures uniform slurry application and a tight bond between the reinforcing mesh and the slurry, enhances production quality and ease of operation, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a net arrangement device for soft porcelain production, which relates to the technical field of soft porcelain production and comprises a bottom plate, a conveying belt for conveying soft porcelain slurry is arranged at the upper end of the bottom plate, and a coating mechanism for laying the soft porcelain slurry is arranged at the upper end of the bottom plate. A net distributing mechanism used for laying a reinforcing net is arranged on one side of the coating mechanism. The coating mechanism is arranged, soft porcelain materials can be evenly laid on the surface of the conveying belt under the cooperation of the material uniformizing roller, the soft porcelain materials can be conveniently combined with a reinforcing net, the quality of the soft porcelain is improved, the stirring piece is arranged, the situation that slurry is solidified, and use of a dripping head is affected can be avoided, and the net distributing mechanism is conveniently matched with the rotating direction of the conveying belt. By means of the structure, when the conveying belt rotates, the reinforcing net on the unwinding roller can make smooth contact with slurry, net distribution operation is achieved, the structure is simple, operation is convenient, the labor degree of a user is greatly reduced, and batch soft porcelain production is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to soft porcelain production technical field, concretely is a kind of cloth net device for soft porcelain production. BACKGROUND

[0002] Soft porcelain is a new type of low-carbon environmental protection green lightweight building decoration material, because it has the advantages of light weight, good flexibility, various shapes, etc., is widely used in high-rise building, interior decoration, public transport facilities and other fields, soft porcelain needs to be laid after a series of operations such as bottom material laying, material uniformity, cloth net, drying, cutting, etc. Complete soft porcelain material, when cloth net operation is carried out, the user often places the reinforcing net on the soft porcelain material by artificial flat laying and sweeps flat operation, manual operation is more troublesome, and deviation is easy to occur, resulting in poor practicability. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a kind of cloth net device for soft porcelain production to solve the problem of background art that manual operation is more troublesome when cloth net operation is carried out, resulting in poor practicability.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0005] A kind of cloth net device for soft porcelain production, including bottom plate, the bottom plate upper end is provided with the conveying belt for conveying soft porcelain slurry, the upper end of the bottom plate is provided with the coating mechanism for laying soft porcelain slurry, the side of the coating mechanism is provided with the cloth net mechanism for laying reinforcing net;

[0006] The coating mechanism includes first support frame, the first support frame is set as inverted U shape, the top of the first support frame is fixedly provided with injection barrel, the lower surface of the first support frame is provided with first sliding slot, the inside of the first sliding slot is rotatably provided with first screw rod, the outside of the first screw rod is screw-threadedly provided with sliding block, the sliding block is slidably connected with first sliding slot, the lower end of the sliding block is fixedly provided with horizontal plate, the lower end of the horizontal plate is fixedly provided with drop head, the drop head and injection barrel are connected by conveying pipe, the inside of the first support frame is provided with flow limiting component.

[0007] Preferably, the flow limiting component includes symmetrically arranged electric push rod, the electric push rod is fixedly installed in the inside of the first support frame, the output end of the electric push rod is fixedly provided with baffle, the lower end of the first support frame is fixedly provided with flow limiting roller, the flow limiting roller is slidably connected with baffle.

[0008] Preferably, the mesh laying mechanism comprises a second support frame, the second support frame is arranged in an inverted U shape, a top of the second support frame is provided with a pay-off assembly for placing the reinforcing mesh, a lower surface of the second support frame is provided with a second sliding groove, a second screw rod is rotatably arranged in the second sliding groove, a sliding plate is threadedly arranged on the outer side of the second screw rod, the sliding plate is slidably connected with the second sliding groove, a lifting push rod is fixedly arranged on the lower end of the sliding plate, and a paint brush is fixedly arranged on the output end of the lifting push rod.

[0009] Preferably, the pay-off assembly comprises symmetrical fixing plates, pay-off rollers are arranged on the fixing plates, and the pay-off rollers are fixedly connected with symmetrical limiting discs through a plurality of bolts.

[0010] Preferably, the upper end of the bottom plate is provided with a material uniformizing roller, and the material uniformizing roller is arranged on the side of the material dripping head away from the flow limiting roller.

[0011] Preferably, the bottom plate is provided with symmetrical supporting columns at the lower end.

[0012] Preferably, the injection barrel is provided with a stirring piece for uniformly mixing the soft porcelain slurry.

[0013] Preferably, the conveying pipe is provided with a valve body and a suction pump.

[0014] Compared with the prior art, the utility model has the beneficial effects as follows:

[0015] 1. The paint mechanism is arranged in the utility model, and under the cooperation of the material uniformizing roller, the material can be uniformly laid on the surface of the conveying belt, the soft porcelain production operation is realized, the soft porcelain quality is improved, the stirring piece is arranged, the solidification of the slurry is avoided, and the use of the material dripping head is affected.

[0016] 2. The mesh laying mechanism is arranged in the utility model, the conveying belt rotating direction is cooperated, the reinforcing mesh on the pay-off roller can be smoothly contacted with the slurry when the conveying belt rotates, the mesh laying operation is realized, the structure is relatively simple, the operation is convenient, the labor degree of the user is greatly reduced, and the batch soft porcelain production is facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a three-dimensional schematic view of the utility model Figure 1 .

[0018] Figure 2 It is a three-dimensional schematic view of the utility model Figure 2 .

[0019] Figure 3 It is an internal structure schematic view of the paint mechanism of the utility model.

[0020] Figure 4 This is a schematic diagram of the internal structure of the mesh-laying mechanism of this utility model.

[0021] Figure 5 This is a schematic diagram of the structure of this utility model.

[0022] Figure reference numerals: base plate 101, conveyor belt 102, leveling roller 103, support column 104, coating mechanism 200, first support frame 201, filling barrel 202, first chute 203, first screw 204, horizontal plate 205, dripping head 206, conveying pipe 207, electric push rod 208, baffle 209, flow limiting roller 210, netting mechanism 300, second support frame 301, second chute 302, second screw 303, lifting push rod 304, coating brush 305, guide roller 306, fixed plate 307, unwinding roller 308, limiting plate 309. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0024] Example 1

[0025] In this embodiment, as Figures 1-5 As shown, a mesh-laying device for flexible porcelain production includes a base plate 101. A control panel can be installed on one side of the base plate 101, which is electrically connected to the electrical components of the device and plays a control role. A conveyor belt 102 for conveying flexible porcelain slurry is installed at the upper end of the base plate 101. The other end of the conveyor belt 102 is connected to drying equipment and cutting equipment to facilitate the shaping operation of flexible porcelain. A coating mechanism 200 for laying flexible porcelain slurry is installed at the upper end of the base plate 101. A mesh-laying mechanism 300 for laying reinforcing mesh is installed on one side of the coating mechanism 200. Before the mesh-laying device for flexible porcelain production is used, the device is checked to see if it can be used normally. The coating mechanism 200 and the mesh-laying mechanism 300 are adjusted. After the reinforcing mesh is installed by the unwinding assembly, the conveyor belt 102 is started, so that the conveyor belt 102 rotates in the direction of the mesh-laying mechanism 300, so that the device enters the ready-to-use state.

[0026] The coating mechanism 200 comprises a first support frame 201, the first support frame 201 is arranged in an inverted U shape, a pouring barrel 202 is fixedly arranged at the top of the first support frame 201, the pouring barrel 202 is used for placing soft porcelain slurry, a first sliding groove 203 is opened at the lower surface of the first support frame 201, a first screw rod 204 is rotatably arranged in the first sliding groove 203, one end of the first screw rod 204 extends to the outside of the first support frame 201 and is fixedly connected with the output end of a first motor, a sliding block is threadedly arranged outside the first screw rod 204, the sliding block is slidably connected with the first sliding groove 203, a horizontal plate 205 is fixedly arranged at the lower end of the sliding block, a dripping head 206 is fixedly arranged at the lower end of the horizontal plate 205, the first motor drives the first screw rod 204 to rotate, thereby driving the sliding block and the horizontal plate 205 to move back and forth along the direction of the first sliding groove 203, so that the dripping head 206 can lay the slurry on the surface of the conveying belt 102, by adjusting the rotation speed and the forward and reverse speed of the first motor, the moving distance of the dripping head 206 can be adjusted, which is convenient for adjusting the size of the soft porcelain slurry, the dripping head 206 and the pouring barrel 202 are connected through a conveying pipe 207, a flow limiting assembly is arranged in the first support frame 201, the flow direction of the slurry is limited, and the slurry is prevented from flowing to the outside of the conveying belt 102 before the uniform material roller 103 is used.

[0027] As shown in Figures 2-5 the flow limiting assembly comprises symmetrical electric push rods 208, the electric push rods 208 can be adjusted according to the moving distance of the dripping head 206, the electric push rods 208 are fixedly installed in the first support frame 201, baffles 209 are fixedly arranged at the output ends of the electric push rods 208, flow limiting rollers 210 are fixedly arranged at the lower ends of the first support frame 201, the flow limiting rollers 210 are slidably connected with the baffles 209, the flow limiting rollers 210 can play a guiding role and a limiting role on the flow direction of the slurry, so that the slurry can be uniformly laid on the surface of the conveying belt 102.

[0028] As shown in Figures 2-5As shown, the meshing mechanism 300 comprises a second support frame 301 arranged in an inverted U shape, the top of the second support frame 301 is provided with a unwinding assembly for placing the reinforcing mesh, the lower surface of the second support frame 301 is provided with a second sliding groove 302, the inside of the second sliding groove 302 is rotatably provided with a second screw rod 303, one end of the second screw rod 303 extends to the outside of the second support frame 301 and is fixedly connected with the output end of the second motor, the outside of the second screw rod 303 is threadedly provided with a sliding plate, the sliding plate is slidably connected with the second sliding groove 302, the lower end of the sliding plate is fixedly provided with a lifting push rod 304, the output end of the lifting push rod 304 is fixedly provided with a paint brush 305, the second motor drives the second screw rod 303 to rotate, and in turn drives the sliding plate and the lifting push rod 304 to move back and forth along the direction of the second sliding groove 302, under the cooperation of the paint brush 305, the soft porcelain slurry can be in full contact with the reinforcing mesh, increasing the structural stability of the soft porcelain, the side of the second support frame 301 close to the coating mechanism 200 is provided with a guide roller 306, before the device is used, one end of the reinforcing mesh is fixed on the unwinding roller 308, the other end of the reinforcing mesh passes through the guide roller 306 and is fixed on the conveying belt 102, so that when the conveying belt 102 rotates, the reinforcing mesh can also move in the direction of the conveying belt 102, so that the reinforcing mesh can be in contact with the slurry, facilitating the production operation of the soft porcelain.

[0029] As shown in Figures 2-5 , the unwinding assembly comprises symmetrical fixed plates 307, the fixed plates 307 are provided with unwinding rollers 308 for winding the reinforcing mesh, the outside of the unwinding rollers 308 is provided with symmetrical limiting discs 309 for limiting the position of the reinforcing mesh to avoid obvious deviation and resulting in poor production quality, the limiting discs 309 are fixedly connected with the unwinding rollers 308 through a plurality of bolts, facilitating the replacement and displacement operation of the limiting discs 309, and being suitable for reinforcing meshes of different sizes.

[0030] As shown in Figure 2 and Figure 5 , the upper end of the bottom plate 101 is provided with a material leveling roller 103, one end of the material leveling roller 103 is also fixedly connected with the output end of the material leveling motor, the material leveling roller 103 is arranged on the side of the material dripping head 206 away from the flow limiting roller 210, the material leveling roller 103 is a common component in the art and is prior art, the soft porcelain slurry can be uniformly spread on the surface of the conveying belt 102 through the material leveling roller 103, so as to increase the connection effect with the reinforcing mesh and improve the quality of the soft porcelain.

[0031] Example 2

[0032] The difference from example 1 is that, as shown in Figure 1As shown, the bottom plate 101 lower end symmetrically provided with support column 104, the role of support column 104 is to support the effect of soft porcelain production with cloth network device, easy to move, increase the structural stability.

[0033] As shown in the formula Figure 3 and Figure 5 As shown, the inside of the injection barrel 202 is provided with a stirring element for uniform mixing of soft porcelain slurry, to avoid the phenomenon of soft porcelain slurry solidification.

[0034] As shown in the formula Figure 2 and Figure 5 As shown, the valve and pump are provided on the conveying pipe 207, and the conveying pipe 207 is a flexible pipe with good elasticity, so that the conveying pipe 207 can be stretched and contracted accordingly during the movement of the slider, the injection rate and the discharge amount are controlled by the valve, and the overall practicability of the device is improved.

[0035] In use, first fix the position of the reinforcing net, start the pump and the conveyor belt 102, the soft porcelain slurry is injected into the drop head 206 through the conveying pipe 207, and then falls onto the upper surface of the conveyor belt 102. Since the first motor is in the starting state, the first screw rod 204 rotates, thereby driving the horizontal plate 205 and the drop head 206 to move back and forth along the direction of the first sliding groove 203, so that the slurry can be uniformly dropped on the surface of the conveyor belt 102, and then spread and flatten by the uniform material roller 103. Since the conveyor belt 102 is in a rotating state, it drives the slurry to move towards the drying equipment side, so that the reinforcing net is laid on the surface of the slurry. At this time, the second motor is also in the starting state, driving the second screw rod 303 to rotate, so that the sliding plate and the lifting push rod 304 move back and forth along the direction of the second sliding groove 302. Under the cooperation of the paint brush 305, the tightness between the soft porcelain slurry and the reinforcing net is increased, and the cloth network effect is improved.

[0036] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or replacements within the technical scope disclosed in the present application, which shall be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. A cloth net device for soft porcelain production, comprising a bottom plate (101), the upper end of the bottom plate (101) is provided with a conveying belt (102) for conveying soft porcelain slurry, characterized in that, The upper end of the bottom plate (101) is provided with a coating mechanism (200) for laying soft ceramic slurry, and one side of the coating mechanism (200) is provided with a net laying mechanism (300) for laying a reinforcing net. The coating mechanism (200) comprises a first support frame (201) arranged in an inverted U shape, a pouring barrel (202) fixedly arranged at the top of the first support frame (201), a first sliding groove (203) opened in the lower surface of the first support frame (201), a first screw rod (204) rotatably arranged in the first sliding groove (203), a sliding block threadedly arranged on the outer side of the first screw rod (204) and slidably connected with the first sliding groove (203), a horizontal plate (205) fixedly arranged at the lower end of the sliding block, a dripping head (206) fixedly arranged at the lower end of the horizontal plate (205), a conveying pipe (207) connecting the dripping head (206) and the pouring barrel (202), and a flow limiting assembly arranged in the first support frame (201).

2. The cloth net device for soft porcelain production according to claim 1, characterized in that, The flow limiting assembly comprises symmetrical electric push rods (208) fixedly installed in the first support frame (201), and a baffle (209) fixedly arranged at the output end of the electric push rod (208).

3. The cloth netting device for soft porcelain production according to claim 1, characterized in that, The net laying mechanism (300) comprises a second support frame (301) arranged in an inverted U shape, a unwinding assembly arranged at the top of the second support frame (301) for placing a reinforcing net, a second sliding groove (302) opened in the lower surface of the second support frame (301), a second screw rod (303) rotatably arranged in the second sliding groove (302), a sliding plate threadedly arranged on the outer side of the second screw rod (303) and slidably connected with the second sliding groove (302), a lifting push rod (304) fixedly arranged at the lower end of the sliding plate, a coating brush (305) fixedly arranged at the output end of the lifting push rod (304), and a guide roller (306) arranged on the side of the second support frame (301) close to the coating mechanism (200).

4. The cloth netting device for soft porcelain production according to claim 3, characterized in that, The unwinding assembly comprises symmetrical fixed plates (307) provided with unwinding rollers (308), and symmetrical limiting discs (309) sleeved on the outer sides of the unwinding rollers (308) and fixedly connected with the unwinding rollers (308) through a plurality of bolts.

5. The cloth netting device for soft porcelain production according to claim 1, characterized in that, The upper end of the bottom plate (101) is provided with a uniform material roller (103) arranged on the side of the dripping head (206) away from the flow limiting roller (210).

6. The cloth webbing device for soft porcelain production according to claim 1, characterized in that, The lower end of the bottom plate (101) is provided with symmetrical support columns (104).

7. The cloth webbing device for soft porcelain production according to claim 1, wherein The pouring barrel (202) is provided with a stirring piece inside for uniformly mixing soft ceramic slurry.

8. The cloth webbing device for soft porcelain production according to claim 1, wherein The conveying pipe (207) is provided with a valve body and a suction pump.