Scrap iron processing and packaging device
By designing a scrap iron processing and packaging device that includes discharge, crushing, and extrusion mechanisms, the safety hazards of manual discharge and the problem of repeated extrusion have been solved, achieving automated and efficient scrap iron processing.
Patent Information
- Application Number
- CN202520038479.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing baling equipment requires manual unloading after baling, which can pose safety hazards. Scrap iron is heavy and difficult to remove, and its irregular shape leads to repeated compression, affecting efficiency.
A scrap iron processing and baling device was designed, which includes a discharge mechanism, a crushing mechanism and a compression mechanism. It automatically discharges scrap iron through an L-shaped discharge plate, crushes irregular scrap iron, and compresses it using a combination of hydraulic components and compression plates to achieve automated operation.
It improves the safety and efficiency of scrap metal processing, avoids manual contact with scrap metal, reduces repeated compression, and enhances the automation and safety of the baling equipment.
Smart Images
Figure CN223605845U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to scrap iron processing technical field, concretely is a scrap iron processing packing device. BACKGROUND
[0002] Scrap iron processing refers to the process of collecting, classifying, processing and recycling of scrap iron materials. Scrap iron processing not only helps to reduce environmental pollution, but also provides new impetus for economic development. The specific steps of scrap iron processing include collection, classification, preliminary processing and recycling. Scrap iron processing has the significance of saving resources and energy and protecting the environment, and scrap iron recycling also brings considerable economic benefits.
[0003] In the process of scrap iron processing, the scrap iron needs to be packed for transportation and recycling. The common packing device is used to extrude the scrap iron to pack it into a suitable square iron block.
[0004] In the process of implementing the utility model, it is found that the prior art has the following problems: 1. After packing, the common packing device mostly needs manual discharge, and the operator directly contacts the scrap iron, which is easy to cut the hand, and the packed scrap iron is heavy and not convenient to take out, which affects the safety of scrap iron processing; 2. The common scrap iron packing device mostly directly puts the scrap iron into the packing device for extrusion and packing, but due to the irregular shape and size of the scrap iron, repeated extrusion and packing is needed during packing, which affects the efficiency of scrap iron processing. UTILITY MODEL CONTENT
[0005] The utility model aims to provide a scrap iron processing packing device to solve the problem that the packing device needs manual discharge after packing, which causes safety hazards, and the packed scrap iron is heavy and not convenient to take out, and due to the irregular shape and size of the scrap iron, repeated extrusion is needed during packing, which affects the efficiency of scrap iron packing. In order to achieve the above purpose, the utility model provides the following technical scheme: a scrap iron processing packing device, including operation platform, the top of operation platform is embedded with packing groove, the top of operation platform is installed with packing mechanism, the top of operation platform is installed with crushing mechanism, one end of the inside of packing groove is installed with discharge mechanism, the other end of the inside of packing groove is installed with extrusion mechanism.
[0006] The packing mechanism includes a support frame, a first hydraulic assembly is rotatably connected to the top of the support frame, a connecting head is drivingly connected to one end of the first hydraulic assembly, and a first extrusion plate is rotatably connected to the other end of the connecting head.
[0007] The crushing mechanism comprises a crushing bin, a limiting block is welded to the inner wall of the top of the crushing bin, protective plates are rotationally connected to the two ends of the top of the crushing bin respectively, a crushing motor is installed outside the crushing bin, a first gear is drivingly connected to one end of the crushing motor, a second gear is engaged with the outside of the first gear, and a crushing roller is installed at one end of the second gear.
[0008] The discharging mechanism comprises a discharging motor, a driving shaft is drivingly connected to one end of the discharging motor, and a discharging plate is welded to the outside of the driving shaft.
[0009] The extruding mechanism comprises a second hydraulic assembly, and a second extruding plate is drivingly connected to one end of the second hydraulic assembly.
[0010] Further preferably, the support frame is installed at the top end of the operation table, the bottom of the first extruding plate is rotationally connected to the inner wall of the top of the packing groove, and when the first hydraulic assembly is at the minimum hydraulic distance, the first extruding plate is perpendicular to the operation table.
[0011] Further preferably, when the first hydraulic assembly is at the maximum hydraulic distance, the first extruding plate is parallel to the top of the operation table, and the outside of the first extruding plate is attached to the top of the packing groove.
[0012] Further preferably, when the protective plate is rotated to be parallel to the top of the crushing bin, the other end of the protective plate is attached to the top of the limiting block.
[0013] Further preferably, one end of the first gear and the second gear is provided with a crushing roller, the two crushing rollers are staggered, and the two crushing rollers are rotationally connected to the inside of the crushing bin, and the bottom of the crushing bin is installed at one side of the top of the packing groove.
[0014] Further preferably, the discharging plate is of an L-shaped structure, the driving shaft is rotationally connected to one end of the top of the packing groove, and the discharging plate is embedded in one end of the inner wall of the packing groove.
[0015] Further preferably, the second extruding plate is slidingly connected to the inner wall of the packing groove, and the top of the second extruding plate has the same height as the bottom of the first extruding plate.
[0016] Compared with the prior art, the present application has the following advantages:
[0017] In the present application, the discharging mechanism is arranged inside the packing device, the waste iron blocks after extrusion and packing are turned and discharged by the L-shaped discharging plate, manual contact with the waste iron is avoided, the hands are prevented from being cut by the waste iron, and the safety of waste iron treatment is improved.
[0018] The utility model discloses a packing device for waste iron, which comprises an operation table, a packing groove, a packing mechanism, a smashing mechanism and a discharging mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the front view structure schematic drawing when the utility model is not used.
[0020] Figure 2 It is the front view structure schematic drawing when the utility model is used.
[0021] Figure 3 It is the front view structure schematic drawing when the utility model is used.
[0022] Figure 4 It is the packing mechanism explosion amplification structure schematic drawing of the utility model.
[0023] Figure 5 It is the smashing mechanism explosion amplification structure schematic drawing of the utility model.
[0024] Figure 6 It is the discharging mechanism amplification structure schematic drawing of the utility model.
[0025] In the drawing: 1, operation table, 2, packing groove, 3, packing mechanism, 301, support frame, 302, first hydraulic assembly, 303, connecting head, 304, first extrusion plate, 4, smashing mechanism, 401, smashing bin, 402, limit block, 403, protection board, 404, smashing motor, 405, first gear, 406, second gear, 407, smashing roller, 5, discharging mechanism, 501, discharging motor, 502, driving shaft, 503, discharging plate, 6, extrusion mechanism, 601, second hydraulic assembly, 602, second extrusion plate. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skill workers in the art without creative work belong to the scope of protection of the utility model.
[0027] Please refer to Figures 1 to 6The utility model provides a technical scheme: a waste iron processing and packing device, including operation platform 1, the top of operation platform 1 is inlayed with packing groove 2, and the top of operation platform 1 is installed with packing mechanism 3, and the top of operation platform 1 is installed with crushing mechanism 4, and the inside one end of packing groove 2 is installed with discharge mechanism 5, and the inside other end of packing groove 2 is installed with extrusion mechanism 6.
[0028] Packing mechanism 3 includes support frame 301, and the top of support frame 301 is rotatably connected with first hydraulic assembly 302, and one end of first hydraulic assembly 302 is drive-connected with connecting head 303, and the other end of connecting head 303 is rotatably connected with first extrusion plate 304.
[0029] Crushing mechanism 4 includes crushing bin 401, and the top inner wall of crushing bin 401 is welded with limiting block 402, and the top both ends of crushing bin 401 are rotatably connected with protection plate 403 respectively, and the outside of crushing bin 401 is installed with crushing motor 404, and one end of crushing motor 404 is drive-connected with first gear 405, and the outside of first gear 405 is engaged with second gear 406, and one end of second gear 406 is installed with crushing roller 407.
[0030] Discharge mechanism 5 includes discharge motor 501, and one end of discharge motor 501 is drive-connected with driving shaft 502, and the outside of driving shaft 502 is welded with discharge plate 503.
[0031] Extrusion mechanism 6 includes second hydraulic assembly 601, and one end of second hydraulic assembly 601 is drive-connected with second extrusion plate 602.
[0032] In the embodiment, as shown in Figure 1 And Figure 3 , support frame 301 is installed at the top end of operation platform 1, and the bottom of first extrusion plate 304 is rotatably connected to the top inner wall of packing groove 2, and when first hydraulic assembly 302 is at the minimum hydraulic distance, first extrusion plate 304 is perpendicular to operation platform 1; the mode that first hydraulic assembly 302 drives first extrusion plate 304 to rotate in packing groove 2 is arranged, which facilitates extrusion operation, and when not in use, first extrusion plate 304 is perpendicular to packing groove 2, which avoids the influence of first extrusion plate 304 on the discharge of waste iron, thereby improving the packing and discharging efficiency of waste iron.
[0033] In the embodiment, as shown in Figure 2 And Figure 3 , when first hydraulic assembly 302 is at the maximum hydraulic distance, first extrusion plate 304 is parallel to the top of operation platform 1, and the outside of first extrusion plate 304 is in close contact with the top of packing groove 2; the mode that first extrusion plate 304 is in close contact with the top of packing groove 2 is arranged, which facilitates the limiting extrusion of the height of waste iron block during waste iron packing, thereby improving the packing effect of the packing device.
[0034] In the embodiment, as shown in Figure 1 , Figure 2 and Figure 5 , when the protective plate 403 is rotated to be parallel to the top of the crushing bin 401, the other end of the protective plate 403 is attached to the top of the limiting block 402; the rotatable protective plate 403 arranged at the top of the crushing bin 401 facilitates closing the crushing bin 401 when crushing the scrap iron, preventing the scrap iron from splashing and causing safety hazards to the operators, and improving the safety of the packing device when crushing the scrap iron.
[0035] In the embodiment, as shown in Figure 2 , Figure 3 and Figure 5 , one end of the first gear 405 and the second gear 406 is provided with a crushing roller 407, and the two crushing rollers 407 are staggered and arranged, and both of the crushing rollers 407 are rotatably connected to the inside of the crushing bin 401, and the bottom of the crushing bin 401 is arranged on one side of the top of the packing groove 2; the crushing motor 404 is arranged to drive the two gears to engage and drive the two crushing gears to stagger the crushing rollers 407 to crush the scrap iron, so that the larger and irregular scrap iron is processed into small pieces, facilitating the packing device to extrude and pack the scrap iron, and improving the packing efficiency of the packing device.
[0036] In the embodiment, as shown in Figure 1 , Figure 3 and Figure 6 , the discharge plate 503 is of L-shaped structure, the driving shaft 502 is rotatably connected to one end of the top of the packing groove 2, and the discharge plate 503 is embedded in one end of the inner wall of the packing groove 2; the L-shaped discharge plate 503 is arranged to drive the extruded and packed scrap iron pieces to be turned over and discharged, avoiding the scrap iron being too heavy or being cut by the scrap iron when the operator manually discharges, improving the efficiency and safety of the scrap iron discharge, and further improving the packing efficiency of the packing device.
[0037] In the embodiment, as shown in Figure 2 and Figure 3 , the second extrusion plate 602 is slidably connected to the inner wall of the packing groove 2, and the top of the second extrusion plate 602 has the same height as the bottom of the first extrusion plate 304; the second extrusion plate 602 driven by the hydraulic pressure is arranged at one end of the packing groove 2 to horizontally extrude the scrap iron, and cooperates with the first extrusion plate 304 at the top to extrude the scrap iron into scrap iron pieces, so that the synchronous extrusion operation improves the packing efficiency of the packing device and facilitates the packing of the scrap iron.
[0038] The use method and advantages of the utility model are as follows:
[0039] As shown in Figure 1 , Figure 2 , Figure 3、 Figure 4 、 Figure 5 and Figure 6 As shown in the figure, first, the waste iron to be packed is sequentially placed into the crushing bin 401; then the protective plates 403 at both ends are rotated to adhere to the limiting blocks 402 for splash-proof operation, and the crushing motor 404 is started to drive the first gear 405 to mesh with the second gear 406 to rotate, driving the two crushing rollers 407 to crush the waste iron, and the crushed small pieces of waste iron fall into the packing groove 2 on the lower operation table 1; then the first hydraulic assembly 302 on the support frame 301 is started to drive the first extrusion plate 304 to rotate, cooperating with the rotation of the connecting head 303 to make the first extrusion plate 304 and the top of the packing groove 2 adhere to each other, extruding the internal waste iron, and driving the second hydraulic assembly 601 to drive the second extrusion plate 602 to extrude the internal waste iron horizontally; finally, when the waste iron is extruded, the first extrusion plate 304 and the second extrusion plate 602 are reset, and the discharge motor 501 is started to drive the driving shaft 502 to rotate, driving the discharge plate 503 embedded in one end of the packing groove 2 to overturn, and the packed waste iron block is overturned and discharged through the L-shaped discharge plate 503, that is, the waste iron packing operation is completed.
[0040] The basic principle, main features and advantages of the present application are shown and described above. The skilled person in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A scrap iron handling and packing device comprising an operating table (1), characterized in that: The top of the operating table (1) is embedded with a packing groove (2), the top of the operating table (1) is provided with a packing mechanism (3), the top of the operating table (1) is provided with a crushing mechanism (4), one end of the inside of the packing groove (2) is provided with a discharging mechanism (5), the other end of the inside of the packing groove (2) is provided with an extrusion mechanism (6). The packing mechanism (3) comprises a support frame (301), the top of the support frame (301) is rotatably connected with a first hydraulic assembly (302), one end of the first hydraulic assembly (302) is drivingly connected with a connecting head (303), the other end of the connecting head (303) is rotatably connected with a first extrusion plate (304). The crushing mechanism (4) comprises a crushing bin (401), the top inner wall of the crushing bin (401) is welded with a limiting block (402), both ends of the top of the crushing bin (401) are rotatably connected with a protective plate (403), the outside of the crushing bin (401) is provided with a crushing motor (404), one end of the crushing motor (404) is drivingly connected with a first gear (405), the outside of the first gear (405) is engaged with a second gear (406), one end of the second gear (406) is provided with a crushing roller (407). The discharging mechanism (5) comprises a discharging motor (501), one end of the discharging motor (501) is drivingly connected with a driving shaft (502), the outside of the driving shaft (502) is welded with a discharging plate (503). The extrusion mechanism (6) comprises a second hydraulic assembly (601), one end of the second hydraulic assembly (601) is drivingly connected with a second extrusion plate (602).
2. A scrap iron handling and baling apparatus according to claim 1 wherein: The support frame (301) is installed at one end of the top of the operating table (1), the bottom of the first extrusion plate (304) is rotatably connected to the top inner wall of the packing groove (2), and when the first hydraulic assembly (302) is at the minimum hydraulic distance, the first extrusion plate (304) is perpendicular to the operating table (1).
3. A scrap iron handling and packing apparatus according to claim 1, wherein: When the first hydraulic assembly (302) is at the maximum hydraulic distance, the first extrusion plate (304) is parallel to the top of the operating table (1), and the outside of the first extrusion plate (304) is attached to the top of the packing groove (2).
4. A scrap iron handling and packing apparatus according to claim 1, wherein: When the protective plate (403) is rotated to be parallel to the top of the crushing bin (401), the other end of the protective plate (403) is attached to the top of the limiting block.
5. A scrap iron handling and packing apparatus according to claim 1, wherein: One end of the first gear (405) and the second gear (406) is provided with a crushing roller (407), and the two crushing rollers (407) are staggered, and both of the crushing rollers (407) are rotatably connected to the inside of the crushing bin (401), and the bottom of the crushing bin (401) is installed on one side of the top of the packing groove (2).
6. A scrap iron handling and baling apparatus according to claim 1 wherein: The discharging plate (503) is L-shaped, the driving shaft (502) is rotatably connected to one end of the top of the packing groove (2), and the discharging plate (503) is embedded in one end of the inner wall of the packing groove (2).
7. A scrap iron handling and baling apparatus as claimed in claim 1 wherein: The second extrusion plate (602) is slidingly connected to the inner wall of the packing groove (2), and the top height of the second extrusion plate (602) is the same as the bottom height of the first extrusion plate (304).