Plate storing and taking device for printing CTP plates

By designing an automated plate storage and retrieval device, the problems of difficult CTP plate storage and retrieval and idle equipment were solved, achieving efficient CTP plate management, reducing operating costs and labor intensity, and improving production efficiency and intelligence level.

CN223606566UActive Publication Date: 2025-11-28YONGCHENG SHANDA PRINTING TECH CO LTD
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Patent Information

Application Number
CN202423268959.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-28
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing CTP plate storage and retrieval devices suffer from problems such as difficulty in storage and retrieval, low efficiency, high labor intensity, and high energy consumption and maintenance costs when the number of plates is small.

Method used

A plate storage and retrieval device including a frame, a buffer bin, a transfer mechanism, and a gripper was designed. It utilizes servo motors and industrial robots to achieve automated storage and retrieval of CTP plates. Combined with PLC programs, the device operation is optimized to reduce idle time and energy consumption.

Benefits of technology

It improved the production efficiency of CTP plates, reduced the labor intensity and operating costs of employees, optimized the utilization of plate-making resources, reduced the defect rate, and improved the level of intelligence in the production workshop.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a printing CTP plate storing and taking device, which relates to the technical field of printing plate storing and taking, and comprises a frame, the frame is provided with a temporary storage bin, the frame is provided with a moving and taking mechanism and a storing and taking mechanism, the storing and taking mechanism comprises a support, a plate frame and a grabbing clamp, the support is arranged in the frame, the plate frame is arranged on the support, and the grabbing clamp is arranged on the support. By means of the CTP plate circulation system, an important link of an independently researched and developed CTP plate circulation system is supplemented, plate making resources are optimally utilized, the idling time of equipment is shortened, energy is saved, maintenance of the equipment is facilitated, meanwhile, materials can be continuously provided for a production workshop, and the production efficiency is improved. The CTP plate storage device has the advantages that production efficiency is improved, the problem of storage of CTP plates after plate making is effectively solved, material taking efficiency of a production workshop is improved, the intelligent level of the workshop is improved, the reject ratio of the CTP plates after plate making is completed is reduced, labor intensity of workers is reduced, and production and operation cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to printing plate storage and retrieval technical field, concretely to a kind of printing CTP plate's access plate device. BACKGROUND

[0002] CTP (Computer-to-Plate) plate is an important technology in modern printing industry, which refers to the process of directly transferring image information to printing plate by computer. Compared with traditional printing plate making method, CTP technology has many advantages, and is widely used in commercial printing, packaging printing and publishing fields.

[0003] The basic workflow of CTP technology is to generate a printing file from a computer, usually in PDF format, which contains the image, text and other design elements to be printed. Using professional image processing software, the digital file is processed to ensure image quality and printing effect. The processed digital file is directly exposed to the printing plate by CTP equipment. CTP equipment usually uses laser technology to transfer the image to the printing plate of photosensitive material. After exposure, the printing plate is developed, and the part not exposed by laser is removed to form the image part that can be used for printing. The developed plate needs to be cleaned and dried to ensure the plate surface is clean and ready for printing. CTP plate can be directly used for printing operation in printing machine, usually for offset printing, flexographic printing, etc.

[0004] The existing CTP plate includes aluminum plate, polyester plate, paperboard, etc. When a large number of printing plates are needed, the printing plates need to be taken, transferred and placed. Referring to patent publication number: CN221190469U, a CTP plate turning device for plate making machine publishing and CN105437257B, a plate taking mechanism. However, the existing printing plate storage and retrieval device mostly uses manual plate mounting method. Although there are devices for fully automatic plate feeding today, there are still problems of difficulty in storing and retrieving CTP plate. In the case of large amount of printing plate, there is a problem of shortage of CTP plate, low efficiency and high labor intensity. In the case of small amount of printing plate, there is a problem of idle equipment, high energy consumption and high maintenance cost. To solve the above problems, the present application provides a printing CTP plate's access plate device. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a printing CTP plate's access plate device to solve the problems in the background art.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a printing CTP plate's access plate device, including the frame of device, the inside of frame is provided with buffer storehouse, buffer storehouse is used for temporary storage more than one set of printing plate, frame is equipped with removal mechanism for removing printing plate in it;

[0007] The access mechanism comprises a frame, a support, a plate frame and a grabbing clamp, the support is slidingly installed in the frame and is used for reciprocating movement of the access mechanism in the frame, the plate frame is fixedly installed on an end surface of the support and is used for receiving and transferring a sleeve plate of the access mechanism and the buffer warehouse, and the grabbing clamp is slidingly installed on the support and is used for pushing and grabbing the sleeve plate and driving the sleeve plate to move on the plate frame.

[0008] As a preferred technical scheme of the present application, the grabbing clamp is installed on one end of the support where the plate frame is installed.

[0009] As a preferred technical scheme of the present application, a control console is arranged at one end of the frame and is used for controlling the access mechanism and the access mechanism, and the control console is electrically connected with a front plate making machine and a rear printing machine.

[0010] As a preferred technical scheme of the present application, a first sliding table is fixedly installed in the frame, and the support is slidingly installed on the first sliding table.

[0011] As a preferred technical scheme of the present application, a plurality of rollers for supporting the sleeve plate are rotatably installed on the end surface of the plate frame.

[0012] As a preferred technical scheme of the present application, a second sliding table is installed on the support, and the grabbing clamp is slidingly installed on a lead screw of the second sliding table.

[0013] As a preferred technical scheme of the present application, the access mechanism comprises a plate clamp, a plate grabbing arm and a mechanical arm, two or more plate clamps are fixedly installed on the plate grabbing arm and are used for grabbing the sleeve plate, and the mechanical arm is used for moving the plate grabbing arm.

[0014] Compared with the prior art, the present application has the following beneficial effects:

[0015] 1. The present application supplements an important link of the independently researched and developed CTP plate flow system, optimizes the use of plate making resources, reduces the idle time of equipment, saves energy, is conducive to the maintenance of equipment, continuously provides materials for a production workshop, and improves production efficiency.

[0016] 2. The present application effectively solves the problem of storing CTP plates after plate making is completed, and improves the efficiency of retrieving materials in a production workshop.

[0017] 3. The present application improves the intelligent level of a workshop, reduces the defective rate of CTP plates after plate making is completed, reduces the labor intensity of employees, and reduces production and operation costs. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 Fig. 1 is a schematic view of a right view of the whole access plate device according to an embodiment of the present application;

[0019] Figure 2 It is the whole left view structure schematic diagram of the version device of the embodiment of the utility model;

[0020] Figure 3 It is the structure schematic diagram of the access mechanism of the embodiment of the utility model;

[0021] Figure 4 It is the section view of the grabbing clamp of the embodiment of the utility model;

[0022] Figure 5 It is the version frame horizontal section structure schematic diagram of the embodiment of the utility model;

[0023] Figure 6 It is the version frame vertical section structure schematic diagram of the embodiment of the utility model;

[0024] Figure 7 It is the structure schematic diagram of the stabilizing mechanism of the embodiment of the utility model;

[0025] Figure 8 It is the section view of the stabilizing mechanism of the embodiment of the utility model.

[0026] In the drawing: 1, frame; 11, control console; 12, first sliding table; 2, buffer storehouse; 3, access mechanism; 31, support; 311, second sliding table; 32, version frame; 321, gyro wheel; 33, grabbing clamp; 34, inductor; 4, moving and taking mechanism; 41, version clamp; 42, version grabbing arm; 43, mechanical arm; 5, stabilizing mechanism; 51, fixed ring; 52, inner thread cylinder; 53, outer thread cylinder; 531, first sliding rod; 54, sucking disc; 541, second sliding rod; 542, spring; 6, version frame. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] Please refer to Figures 1-8The embodiment provides a printing CTP plate storing and taking device, which comprises a frame 1 of the storing and taking device, a buffer warehouse 2 arranged in the frame 1, a plurality of partitions are arranged in the buffer warehouse 2, the buffer warehouse 2 is divided into a plurality of same chambers, the chambers are used for placing CTP plates (one or more than one), a storing and taking mechanism 3 is slidingly arranged in the frame 1, the storing and taking mechanism 3 comprises a support 31, a plate rack 32 and a grabbing clamp 33, and is used for storing the CTP plates into the buffer warehouse 2 and taking the CTP plates in the buffer warehouse 2, and a moving and taking mechanism 4 is fixedly arranged at one end of the frame 1, the moving and taking mechanism 4 comprises a plate clamp 41, a plate grabbing arm 42 and a mechanical arm 43, and is used for grabbing the CTP plates and placing the CTP plates on the plate rack 32 and transferring the CTP plates on the plate rack 32 to a plate conveying rack 6.

[0029] As shown in Figures 1-3 , a first sliding table 12 is fixedly arranged in the frame 1, the first sliding table 12 is parallel to the buffer warehouse 2, and the storing and taking mechanism 3 is arranged at the upper end of the first sliding table 12. The storing and taking mechanism 3 comprises the support 31, the plate rack 32 and the grabbing clamp 33, the support 31 is slidingly arranged on the first sliding table 12, a servo motor, a sensor 34 and a second sliding table 311 are arranged in the support 31, the servo motor drives the support 31 to move on the first sliding table 12 through a chain, the second sliding table 311 is fixedly arranged at one end of the support 31 and is used for arranging the plate rack 32, and the sensor 34 is fixedly arranged at one end of a zero position of the grabbing clamp 33 and is used for reading the position of the grabbing clamp 33.

[0030] The plate rack 32 is fixedly arranged at one end of the support 31, the plate rack 32 is arranged in an inclined mode, the angle between the inclined surface and the horizontal plane is 70-90 degrees, a horizontal groove is formed in the middle of the plate rack 32, the second sliding table 311 is arranged at a position corresponding to the horizontal groove, the grabbing clamp 33 penetrates through the horizontal groove, the fixed end is slidingly arranged on the second sliding table 311 through a lead screw, and the grabbing end is located outside the horizontal groove. The support 31 is provided with a stepping motor used for driving the lead screw to rotate, the grabbing clamp 33 is threadedly connected to the lead screw at one side, and the grabbing clamp 33 can slide in the horizontal groove by rotating the lead screw.

[0031] As shown in Figure 4 , the grabbing clamp 33 is preferably controlled by a pneumatic cylinder, the pneumatic cylinder is arranged as a double-head pneumatic cylinder, two clamping rods are rotatably arranged at the grabbing end of the grabbing clamp 33, and the two ends of the pneumatic cylinder are threadedly connected to the clamping rods. By driving the two clamping rods to move away from the pneumatic cylinder, the two clamping rods can be moved close to each other, so that the sleeve plate can be clamped.

[0032] As shown in Figures 1-2As shown, the inside of the frame 1 is mounted with a moving mechanism 4, the mechanical arm 43 of the moving mechanism 4 is an industrial robot with reference model IR-R35-185S7, the plate grabbing arm 42 on the moving mechanism 4 is rotationally connected at one end of the mechanical arm 43, the plate clamp 41 is fixedly installed on the plate grabbing arm 42, the plate clamp 41 is preferably controlled by a pneumatic cylinder, used for grabbing the CTP plate completed by the plate making machine and placing it on the plate rack 32, and grabbing the CTP plate taken out from the buffer warehouse 2 and placing it on the plate conveying rack 6.

[0033] The front and rear ends of the frame 1 are respectively mounted with a plate making machine and a printing machine, one end of the frame 1 is provided with a control console 11, the control console 11 is electrically connected with the buffer warehouse 2, the access mechanism 3 and the moving mechanism 4, used for updating the buffer warehouse 2 position information in real time and feeding back the data information of the front end plate making machine and the rear end printing machine, so that the plate making machine issues plate making information and the printing machine issues plate taking signal, the PLC program of the control console 11 controls the access mechanism 3 to slide on the first sliding table 12, and the PLC program of the control console 11 controls the moving mechanism 4 to grab and place the plate.

[0034] When taking the plate, the printing machine group program sends a plate taking signal to the control console 11, the control console 11 sends an electric signal to the PLC control program of the access mechanism 3, the driving motor controls the chain to drive the support 31 of the access mechanism 3 to slide on the first sliding table 12, so that the plate rack 32 is aligned with the position in the buffer warehouse 2, the stepping motor controls the grabbing clamp 33 to slide to the plate sleeve position in the direction of the position, the pneumatic cylinder controls the clamping rod of the grabbing clamp 33 to clamp the plate sleeve, the stepping motor in the support 31 is triggered to drive the grabbing clamp 33 to move away from the position, so that the plate sleeve is moved to the plate rack 32, the lower end of the plate sleeve is in close contact with the roller 321 to make the plate sleeve slide smoothly on the plate rack 32, when the grabbing clamp 33 is sensed by the inductor 34, the grabbing clamp 33 stops moving, the clamping rod is released, the driving motor controls the chain to drive the access mechanism 3 to move towards the moving mechanism 4, when reaching the set position, the access mechanism 3 stops moving, the mechanical arm 43 of the moving mechanism 4 rotates to drive the plate clamp 41 on the plate grabbing arm 42 to grab the plate sleeve on the plate rack 32 and move it to the plate conveying rack 6, thus the plate taking is completed. After the plate taking is completed, the access mechanism 3 returns to the original position, and the moving mechanism 4 returns to the original position.

[0035] When storing the plate, the plate making machine completes the plate making and sends an electric signal to the control console 11, the control console 11 sends an electric signal to the moving mechanism 4, first moves the plate sleeve on the plate conveying rack 6 to the plate rack 32 through the moving mechanism 4, the driving motor controls the chain to drive the access mechanism 3 to move away from the moving mechanism 4, when reaching the predetermined position, the grabbing clamp 33 pushes the plate sleeve into the position in the buffer warehouse 2, thus the plate storing is completed, the grabbing clamp 33 returns to the original position, the access mechanism 3 returns to the original position, and the operation process of the device is opposite to that of the plate taking.

[0036] When the support 31 moves, the plate frame 32 on the plate frame 32 will produce a shake, causing the plate frame 32 to be damaged, in order to stabilize the plate frame 32 on the plate frame 32, the plate frame 32 is provided with a stabilizing mechanism 5 for fixing the plate frame. The stabilizing mechanism 5 comprises a fixing ring 51, an inner threaded cylinder 52, an outer threaded cylinder 53 and a suction cup 54, the fixing ring 51 is fixedly clamped on the end face of the plate frame 32, the inner threaded cylinder 52 is rotatably connected to one end of the fixing ring 51, and the inner threaded cylinder 52 is rotatably installed in the plate frame 32. The outer threaded cylinder 53 is slidingly inserted into the fixing ring 51, and the outer threaded cylinder 53 is threadedly connected in the inner threaded cylinder 52. The suction cup 54 is composed of a plug disc and a rubber disc, one end of the plug disc is slidingly inserted into the outer threaded cylinder 53. One end of the inner threaded cylinder 52 is connected to a fan, and the fan generates negative pressure in the inner threaded cylinder 52 after being started. The outer threaded cylinder 53 is fixedly connected with a first sliding rod 531, the first sliding rod 531 slidingly penetrates the edge of the end face of the fixing ring 51, and the first sliding rod 531 is slidingly inserted into the plate frame 32, thereby preventing the outer threaded cylinder 53 from rotating. The plug disc of the suction cup 54 is fixedly connected with a second sliding rod 541, the second sliding rod 541 penetrates the end face of the outer threaded cylinder 53, and the second sliding rod 541 is slidingly inserted into the first sliding rod 531, thereby preventing the suction cup 54 from rotating. The first sliding rod 531 is provided with a spring 542 for applying an elastic force to the second sliding rod 541.

[0037] A motor is installed in the plate frame 32, a driving gear is installed on the output shaft of the motor, and a driven gear is fixedly sleeved on the outer side wall of the inner threaded cylinder 52. In use, the motor is started to drive the inner threaded cylinder 52 to rotate through the two gears, thereby driving the outer threaded cylinder 53 to slide out, and the extended outer threaded cylinder 53 makes the suction cup 54 adhere to the plate frame 32. At this time, the fan is started to generate negative pressure in the inner threaded cylinder 52, the outer threaded cylinder 53 and the suction cup 54, and the suction cup 54 generates adsorption to the plate frame, thereby preventing the plate frame from loosening.

[0038] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A plate storage and retrieval device for CTP printing plates, characterized in that, include: The device has a frame (1), and a buffer compartment (2) is provided inside the frame (1). The buffer compartment (2) is used to temporarily store one or more templates. A transfer mechanism (4) for transferring templates is installed inside the frame (1). The storage and retrieval mechanism (3) includes a support (31), a plate holder (32), and a gripper (33). The support (31) is slidably installed in the frame (1) for reciprocating movement within the frame (1) towards the transfer mechanism (4). The plate holder (32) is fixedly installed on the end face of the support (31) for receiving and transferring the plate holders from the transfer mechanism (4) and the buffer (2). The gripper (33) is slidably installed on the support (31) for pushing and gripping the plate holders, thereby moving the plate holders on the plate holder (32).

2. The plate storage and retrieval device for printing CTP plates according to claim 1, characterized in that: The gripper (33) is mounted on one end of the mounting plate (32) on the bracket (31).

3. The plate storage and retrieval device for printing CTP plates according to claim 1, characterized in that: A control console (11) is provided at one end of the frame (1) for controlling the access mechanism (3) and the transfer mechanism (4). The electrical signal of the control console (11) is connected to the front-end plate-making machine and the back-end printing machine.

4. The plate storage and retrieval device for printing CTP plates according to claim 3, characterized in that: The frame (1) has a first slide (12) fixedly installed inside, and the bracket (31) is slidably installed on the first slide (12).

5. The plate storage and retrieval device for printing CTP plates according to claim 2, characterized in that: The end face of the plate holder (32) is rotatably mounted with a plurality of rollers (321) for supporting the plate.

6. The plate storage and retrieval device for printing CTP plates according to claim 2, characterized in that: The bracket (31) is equipped with a second slide (311), and the gripper (33) is slidably mounted on the lead screw of the second slide (311).

7. The plate storage and retrieval device for printing CTP plates according to claim 1, characterized in that: The transfer mechanism (4) includes a plate clamp (41), a plate gripping arm (42), and a robotic arm (43). Two or more plate clamps (41) are fixedly installed on the plate gripping arm (42) for gripping the plate. The robotic arm (43) is used to move the plate gripping arm (42).

Citation Information

Patent Citations

  • robotic arm

    CN105437257B

  • CTP plate turnover device for plate discharge of plate making machine

    CN221190469U