A filling and capping device for paint production
By integrating the filling and capping mechanisms into one paint production unit, the problem of needing two separate machines for paint filling and capping has been solved, resulting in reduced equipment costs and increased production efficiency.
Patent Information
- Application Number
- CN202423306101.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the existing technology, the paint filling and capping processes require two pieces of equipment, which results in high equipment costs, time-consuming and labor-intensive transportation, and reduced production efficiency.
Design a paint filling and capping device that integrates a filling mechanism, a conveying mechanism, and a capping mechanism into one unit, so that paint filling and capping can be completed on a single machine.
Reduce equipment costs, decrease manual handling, improve production efficiency, and reduce labor costs.
Smart Images
Figure CN223607015U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to paint production equipment technical field especially a filling and capping device for paint production. BACKGROUND
[0002] Paint is a kind of chemical mixture coating that can firmly cover on the surface of object, and it is used for protection, decoration, marking and other special purposes. The book "Coating Technology" in China coating field is defined as follows: "Coating is a kind of material, which can be coated on the surface of object by different construction technology, to form a solid thin film with firm adhesion and certain strength. The film formed is called coating film, also known as paint film or coating layer."
[0003] At present, paint needs two steps in the process of filling, first, paint is filled in paint bottle, second, paint bottle is packaged and capper, however, in the prior art, two devices are often used to realize the two steps, but this will lead to a great increase in equipment cost, and the transfer process is time-consuming and laborious, further increasing labor cost and reducing production efficiency, based on this, the present application provides a filling and capping device for paint production. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a filling and capping device for paint production, which can effectively solve the problems raised in the background art.
[0005] The technical scheme of the present application is as follows:
[0006] A filling and capping device for paint production, comprising a platform, a filling mechanism, a conveying mechanism and a capping mechanism, wherein the filling mechanism, the conveying mechanism and the capping mechanism are respectively installed on the platform.
[0007] The filling mechanism comprises a hopper, a first elevator, a lifting rod and a plug, the hopper is fixedly connected to the platform by a first connecting column, the top surface of the hopper is provided with the first elevator, the moving end of the first elevator is connected with the lifting rod, the moving end of the lifting rod is connected with the plug, the bottom of the hopper is provided with a discharging hole, and the first elevator drives the plug to move in the vertical direction to abut against the discharging hole to stop discharging or move away from the discharging hole to discharge.
[0008] The conveying mechanism comprises a first roller conveyor belt, which is used to convey the paint can to the capping mechanism.
[0009] The capping mechanism comprises a second elevator and a capper, the second elevator is fixedly connected to the platform by a second connecting column, the moving end of the second elevator is connected with the capper, and the second elevator drives the capper to move in the vertical direction to press the paint cap on the paint can.
[0010] Further, the lifting rod is arranged in the interior of the hopper; the first lifting device comprises a first air cylinder and a second air cylinder, the top surface of the hopper is provided with a mounting shell, the interior of the mounting shell is fixedly provided with the first air cylinder, the push rod end of the first air cylinder is connected with the second air cylinder, and the push rod end of the second air cylinder is fixedly connected with the lifting rod.
[0011] Further, a sliding guide rod is arranged between the first air cylinder and the second air cylinder.
[0012] Further, the bottom surface of the hopper is fixedly connected with a discharging pipe, the bottom of the discharging pipe is fixedly connected with an odor collecting cover, the odor collecting cover is provided with a joint, the top surface of the discharging pipe is of a conical structure, and the bottom of the plug is of a conical body matched with the conical structure of the top surface of the discharging pipe.
[0013] Further, the top surface of the hopper is further fixedly provided with an ultrasonic liquid level sensor, the top surface of the hopper is provided with a detection opening, and the probe of the ultrasonic liquid level sensor is opposite to the detection opening.
[0014] Further, the conveying mechanism further comprises a second roller conveying belt, the first roller conveying belt moves in the left-right direction, and the second roller conveying belt moves in the front-rear direction.
[0015] Further, the second lifting device is a third lifting air cylinder, the third lifting air cylinder is fixedly arranged at the top of the second connecting column, a protective cover is further fixedly arranged on the second connecting column, and the capping device is arranged in the interior of the protective cover; the capping device comprises a connecting plate, a mounting column, a spring, a first connecting rod, a second connecting rod, a third connecting rod and a pressing head; the push rod end of the third lifting air cylinder is fixedly connected with the connecting plate, the bottom surface of the connecting plate is movably connected with the mounting column in the middle, the outer side of the mounting column is connected with the spring, the circumferential end of the connecting plate is provided with a plurality of first connecting rods, the other end of the first connecting rod is hingedly connected with the second connecting rod, the other end of the second connecting rod is hingedly connected with the third connecting rod, and the other end of the third connecting rod is fixedly connected with the pressing head.
[0016] Further, the bottom of the second connecting column is further provided with a pushing air cylinder, and the push rod end of the pushing air cylinder penetrates through the second connecting column and is connected with a pushing head.
[0017] The present application has the following beneficial effects:
[0018] Compared with the prior art, the present application is provided with a filling mechanism, a conveying mechanism and a capping mechanism, so that the paint can be filled and capped on one machine, thereby greatly reducing the equipment cost, in addition, the manual transfer between two machines is not needed, time and labor are saved, the labor cost is further reduced, and the production efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a structural schematic view of the utility model;
[0020] Figure 2 is a structural schematic view of the utility model after the hopper is disassembled and the shell is installed;
[0021] Figure 3 is another side structural schematic view of the utility model after the hopper is disassembled;
[0022] Figure 4 is a structural schematic view of the utility model after the protective cover is disassembled.
[0023] In the figure, 1, platform; 2, filling mechanism; 3, conveying mechanism; 4, capping mechanism; 5, hopper; 6, first lifter; 7, lifting rod; 8, plug; 9, first connecting column; 10, first roller conveyor belt; 11, second lifter; 12, capper; 13, second connecting column; 14, first air cylinder; 15, second air cylinder; 16, installation shell; 17, sliding guide rod; 18, blanking tube; 19, smell collecting cover; 20, joint; 21, ultrasonic liquid level sensor; 22, second roller conveyor belt; 23, protective cover; 24, connecting plate; 25, mounting column; 26, spring; 27, first connecting rod; 28, second connecting rod; 29, third connecting rod; 30, pressure head; 31, push air cylinder; 32, push head. DETAILED DESCRIPTION
[0024] The specific implementation of the utility model will be further described below in combination with the drawings:
[0025] As Figures 1-4 shown,
[0026] The utility model provides a kind of filling capping device for paint production, including platform 1, filling mechanism 2, conveying mechanism 3 and capping mechanism 4;The filling mechanism 2, conveying mechanism 3 and capping mechanism 4 are respectively installed on platform 1;The filling mechanism 2 includes hopper 5, first lifter 6, lifting rod 7 and plug 8;The hopper 5 is fixedly connected on platform 1 by first connecting column 9, the top surface of the hopper 5 is installed with first lifter 6, the movement end of the first lifter 6 is connected with lifting rod 7, the movement end of the lifting rod 7 is connected with plug 8, the bottom of the hopper 5 is provided with discharging hole, the first lifter 6 drives plug 8 to move in vertical direction and stop discharging or discharge by moving away from discharging hole;The conveying mechanism 3 includes first roller conveyor belt 10, and the first roller conveyor belt 10 is used to convey paint can to capping mechanism 4;The capping mechanism 4 includes second lifter 11 and capper 12, and the second lifter 11 is fixedly connected on platform 1 by second connecting column 13, the movement end of the second lifter 11 is connected with capper 12, and the second lifter 11 drives capper 12 to move in vertical direction and press fit paint cover on paint can.
[0027] As preferred implementation;The lifting rod 7 is arranged in the interior of hopper 5;The first lifter 6 includes first cylinder 14 and second cylinder 15, the top surface of the hopper 5 is provided with mounting shell 16, the first cylinder 14 is fixedly installed in the interior of the mounting shell 16, the push rod end of the first cylinder 14 is connected with second cylinder 15, and the push rod end of the second cylinder 15 is fixedly connected with lifting rod 7.It can be understood that by being provided with first cylinder 14 and second cylinder 15, first cylinder 14 can drive second cylinder 15 and lifting rod 7 to move up and down, to carry out first stroke, and second cylinder 15 can drive lifting rod 7 to move up and down, to carry out second stroke, so that second cylinder 15 can more accurately control the movement of plug 8, and plug 8 can be controlled to open and close more or less.
[0028] As preferred implementation;Sliding guide rod 17 is arranged between the first cylinder 14 and the second cylinder 15;By being provided with sliding guide rod 17, when second cylinder 15 and lifting rod 7 move up and down, the horizontal position does not change, to ensure accurate control of material.
[0029] As a preferred implementation, the bottom surface of the hopper 5 is fixedly connected with a discharging pipe 18, the bottom of the discharging pipe 18 is fixedly connected with an odor collecting cover 19 (the discharging pipe 18 communicates with the odor collecting cover 19), a joint 20 is arranged on the odor collecting cover 19, the top surface of the discharging pipe 18 is a conical structure, and the bottom of the plug 8 is a conical body adapted to the conical structure of the top surface of the discharging pipe 18. It can be understood that, since the paint has a strong odor, the odor collecting cover 19 can be used to collect the odor, the joint 20 can be connected with a pipeline, and an external air extractor can be used to extract the odor; in addition, the conical structure and the conical body can be used to precisely control the paint.
[0030] As a preferred implementation, the top surface of the hopper 5 is also fixedly connected with an ultrasonic liquid level sensor 21, the top surface of the hopper 5 is provided with a detection opening, and the probe of the ultrasonic liquid level sensor 21 is opposite to the detection opening. By arranging the ultrasonic liquid level sensor 21, the condition of the paint in the hopper 5 can be detected, the paint can be supplemented in time when the paint is less than a set line value, and the smooth production can be ensured and the production efficiency can be improved.
[0031] As a preferred implementation, the conveying mechanism 3 further comprises a second roller conveyor 22, the first roller conveyor 10 moves in the left-right direction, and the second roller conveyor 22 moves in the front-rear direction; the first roller conveyor 10 and the second roller conveyor 22 are attached together. It can be understood that the first roller conveyor 10 can drive the paint cans to the capping mechanism 4 to be capped, and the second roller conveyor 22 can send the capped paint cans out.
[0032] As a preferred implementation, the second lifter 11 is a third lifting cylinder fixedly installed at the top of the second connecting column 13, a protective cover 23 is also fixedly installed on the second connecting column 13, and the capping device 12 is arranged inside the protective cover 23; the capping device 12 comprises a connecting plate 24, a mounting column 25, a spring 26, a first connecting rod 27, a second connecting rod 28, a third connecting rod 29 and a pressing head 30; the push rod end of the third lifting cylinder is fixedly connected with the connecting plate 24, the middle part of the bottom surface of the connecting plate 24 is movably connected with the mounting column 25, the outer side of the mounting column 25 is connected with the spring 26, the circumferential end of the connecting plate 24 is provided with a plurality of first connecting rods 27, the other end of the first connecting rod 27 is hingedly connected with the second connecting rod 28, the other end of the second connecting rod 28 is hingedly connected with the third connecting rod 29, and the other end of the third connecting rod 29 is fixedly connected with the pressing head 30. It can be understood that when the third lifting cylinder drives the capping device 12 to press down, the first connecting rod 27 and the second connecting rod 28 will be opened under the action of the spring 26 (the connecting plate 24 will compress the spring 26, the mounting column 25 and the connecting plate 24 are movably connected, and the connecting plate 24 can slide up and down on the mounting column 25), the third connecting rod 29 and the pressing head 30 will be inwardly extruded (inwardly tilted), thereby pressing the end of the paint cover on the top end of the paint can, and the capping operation is completed.
[0033] As a preferred implementation, the bottom of the second connecting column 13 is also provided with a pushing cylinder 31, and the push rod end of the pushing cylinder 31 penetrates through the second connecting column 13 and is connected with a pushing head 32. By arranging the pushing cylinder 31, the pushing head 32 can be driven to move forward, thereby pushing the paint can with the capping device to the second roller conveyor 22.
[0034] The working principle of the utility model is as follows: the worker first places the paint can on the top surface of the first roller conveyor 10, directly below the filling mechanism 2, then starts the first lifter 6, the second cylinder 15 drives the plug 8 to move upwards, opens the discharge port, then the material enters the paint can through the discharge pipe 18, when the paint can is almost full, the second cylinder 15 drives the plug 8 to move downwards, blocks the discharge port, stops discharging, then manually pushes the paint can to the capping mechanism 4 (through the first roller conveyor 10), the worker places the paint cover on the top surface of the paint can, then starts the third lifting cylinder, drives the capping device 12 to move downwards and press the paint cover on the paint can, then the third lifting cylinder resets, at this time, the pushing cylinder 31 is started, and the paint can with the capping device is pushed to the second roller conveyor 22.
[0035] The above embodiments only describe the preferred embodiments of the utility model, and do not limit the scope of the utility model, and various deformations and improvements of the technical scheme of the utility model made by the ordinary engineering technicians in the art without departing from the design spirit of the utility model shall fall within the protection scope determined by the claims of the utility model.
Claims
1. A paint production filling capping device characterized in that: it comprises a platform, a filling mechanism, a conveying mechanism and a capping mechanism; the filling mechanism, the conveying mechanism and the capping mechanism are respectively installed on the platform; the filling mechanism comprises a hopper, a first lifter, a lifting rod and a plug; the hopper is fixedly connected to the platform through a first connecting column, the top surface of the hopper is provided with the first lifter, the moving end of the first lifter is connected with the lifting rod, the moving end of the lifting rod is connected with the plug, the bottom of the hopper is provided with a discharging hole, and the first lifter drives the plug to move in the vertical direction to abut against the discharging hole to stop discharging or to move away from the discharging hole to discharge; the conveying mechanism comprises a first roller conveyor belt, which is used for conveying paint cans to the capping mechanism; the capping mechanism comprises a second lifter and a capper, the second lifter is fixedly connected to the platform through a second connecting column, the moving end of the second lifter is connected with the capper, and the second lifter drives the capper to move in the vertical direction to press the paint cover on the paint can. The lifting rod is arranged in the interior of the hopper; the first lifter comprises a first air cylinder and a second air cylinder, the top surface of the hopper is provided with a mounting shell, the first air cylinder is fixedly installed in the interior of the mounting shell, the push rod end of the first air cylinder is connected with the second air cylinder, and the push rod end of the second air cylinder is fixedly connected with the lifting rod. A sliding guide rod is arranged between the first air cylinder and the second air cylinder. The bottom surface of the hopper is fixedly connected with a discharging pipe, the bottom of the discharging pipe is fixedly connected with an odor collecting cover, the odor collecting cover is provided with a connector, the top surface of the discharging pipe is a conical structure, and the bottom of the plug is provided with a conical body which is adapted to the conical structure of the top surface of the discharging pipe. The top surface of the hopper is also fixedly installed with an ultrasonic liquid level sensor, the top surface of the hopper is provided with a detection port, and the probe of the ultrasonic liquid level sensor is opposite to the detection port.
2. The filling capping device for paint production according to claim 1, characterized in that: The conveying mechanism further comprises a second roller conveyor belt, the first roller conveyor belt moves in the left-right direction, and the second roller conveyor belt moves in the front-rear direction.
3. The filling capping device for paint production according to claim 2, characterized in that: The second lifter is a third lifting air cylinder, the third lifting air cylinder is fixedly installed at the top of the second connecting column, a protective cover is also fixedly installed on the second connecting column, and the capper is arranged in the interior of the protective cover; the capper comprises a connecting plate, a mounting column, a spring, a first connecting rod, a second connecting rod, a third connecting rod and a pressing head; the push rod end of the third lifting air cylinder is fixedly connected with the connecting plate, the bottom surface of the connecting plate is movably connected with the mounting column in the middle, the outer side of the mounting column is connected with the spring, the circumferential end of the connecting plate is provided with a plurality of first connecting rods, the other end of the first connecting rod is hingedly connected with the second connecting rod, the other end of the second connecting rod is hingedly connected with the third connecting rod, and the other end of the third connecting rod is fixedly connected with the pressing head.
4. The filling capping device for paint production according to claim 3, characterized in that: The bottom of the second connecting column is also provided with a pushing air cylinder, the push rod end of the pushing air cylinder penetrates through the second connecting column and is connected with a pushing head.
5. The filling capping device for paint production according to claim 4, characterized in that: 6. The filling capping device for paint production according to claim 5, characterized in that: 7. The filling capping device for paint production according to claim 6, characterized in that: 8. The filling capping device for paint production according to claim 7, characterized in that: