Integral stirring preparation equipment for premix processing
By combining the extrusion ring and vibration assembly with the filter plate, the problems of raw material agglomeration and impurities are solved, achieving uniform distribution and efficient mixing of raw materials, and improving the service life and mixing quality of the equipment.
Patent Information
- Application Number
- CN202422962287.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing mixing equipment suffers from reduced mixing efficiency and equipment wear when raw materials clump together or contain impurities, and the uneven distribution of raw materials also affects the mixing quality.
The system uses a compression ring and vibration assembly in conjunction with a filter plate to filter and break up agglomerated raw materials. At the same time, the injection box facilitates the injection of additives, ensuring uniform distribution of raw materials.
It improves filtration efficiency, prevents impurities from entering the mixing tank, avoids clumping that affects mixing uniformity, extends equipment life, and facilitates the addition of additives.
Smart Images

Figure CN223615710U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of mixing and preparation equipment technology, and in particular to an integrated mixing and preparation equipment for premix processing. Background Technology
[0002] Premixed pet food additives can help pets grow better. Because premixed pet food additives can contain more complete nutrients, they can also effectively reduce the probability of pets getting sick. At present, in order to increase pets' interest in premixed pet food additives, different flavors of premixed pet food additives are generally produced according to the pet breed.
[0003] Existing mixing equipment typically involves directly feeding large quantities of feed into the mixing tank. If the raw materials clump together, this can easily lead to a decrease in mixing efficiency. Furthermore, if the raw materials contain impurities, the overall quality of the mixture will decline. Additionally, if the raw materials contain hard impurities, it may increase wear on the equipment and reduce its service life. Moreover, uneven distribution of raw material particles during direct injection can also lead to a decrease in mixing efficiency. In view of this, we propose an integrated mixing and preparation equipment for premix processing. Utility Model Content
[0004] To improve the problem of uneven distribution of raw material particles during direct injection, and the problem that impurities in the raw material will lead to a decrease in the overall quality after mixing, this application provides a premixed material processing equipment with integrated mixing and preparation.
[0005] The premix processing equipment provided in this application adopts the following technical solution:
[0006] A premixed material processing assembly includes a support frame, a mixing tank fixedly connected to the support frame, an installation ring fixedly connected to the inner wall of the mixing tank, a telescopic ring fixedly connected to the upper surface of the installation ring, a displacement ring slidably connected inside the telescopic ring, the upper surface of the displacement ring extending beyond the upper side of the telescopic ring, an installation frame fixedly connected to the upper surface of the displacement ring, a filter plate fixedly connected to the inner wall of the installation frame, a conical cylinder fixedly connected to the inner wall of the installation frame, a first closing ring fixedly connected to the upper surface of the installation frame, a rotating cavity formed inside the side wall of the mixing tank, a toothed ring rotatably connected inside the rotating cavity, a compression ring rotatably connected to the inner wall of the mixing tank, a vibration component provided on the compression ring, the vibration component including a trapezoidal protrusion fixedly connected to the lower surface of the compression ring, the compression ring extending into the interior of the rotating cavity, the compression ring being fixedly connected to the inner wall of the toothed ring, and a trapezoidal protrusion also fixedly connected to the upper surface of the installation frame.
[0007] By adopting the above technical solution, the raw materials can be filtered before entering the mixing tank, thereby preventing impurities or clumps of raw materials from entering the interior of the mixing tank.
[0008] Preferably, a second closed ring is fixedly connected to the lower surface of the extrusion ring, the inner wall of the second closed ring is in contact with the outer surface of the first closed ring, a motor mounting plate is fixedly connected to the outer surface of the mixing tank, a first motor is fixedly connected to the upper surface of the motor mounting plate, a gear is fixedly connected to the output end of the first motor, a through groove extending into the interior of the rotating cavity is opened on the outer surface of the mixing tank, the outer surface of the gear extends into the interior of the rotating cavity through the through groove, the gear meshes with the gear ring, a spring is fixedly connected to the bottom wall of the telescopic ring, the upper end of the spring is fixedly connected to the lower surface of the displacement ring, a conical stop is fixedly connected to the inner wall of the mixing tank, and a drive box is fixedly connected to the lower surface of the mixing tank.
[0009] By adopting the above technical solution, the filtration efficiency can be improved by the vibration of the filter plate, and some of the agglomerated raw materials can be broken up, thus facilitating subsequent mixing and stirring.
[0010] Preferably, a second motor is fixedly connected inside the drive box, and a stirring rod is fixedly connected to the output end of the second motor. The upper end of the stirring rod rotates and penetrates into the interior of the mixing tank. A stirring blade is sleeved on the outer surface of the stirring rod, and a toggle lever is provided on the stirring blade. An injection box is fixedly connected to the outer surface of the mixing tank, and a storage cavity is opened inside the injection box. An injection hole is fixedly connected to the bottom wall of the storage cavity, and the injection hole extends into the interior of the mixing tank. A solenoid valve is provided on the inner wall of the injection hole.
[0011] By adopting the above technical solution, it is convenient to inject additives into the inside of the mixing tank during the mixing process.
[0012] In summary, this application includes at least one of the following beneficial technical effects:
[0013] 1. By using a squeezing ring in conjunction with a vibration assembly, the up-and-down floating of the filter plate can be controlled when filtering impurities inside the raw material. This not only increases the filtration efficiency but also disperses some of the clumps of raw material, preventing clumps from entering the mixing tank and causing uneven premixing.
[0014] 2. Not only can the cooperation of the first and second closed rings ensure that raw materials do not enter the area where the trapezoidal protrusions are located, thus ensuring the stable operation of the structure, but the presence of the injection box also facilitates the subsequent injection of additives into the mixing tank. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this application;
[0016] Figure 2 This is a cross-sectional view of the mixing tank in this application;
[0017] Figure 3 This is a schematic cross-sectional view of the displacement ring in this application;
[0018] Figure 4 This is a schematic diagram of the rotating cavity in this application;
[0019] Figure 5 For this application Figure 2 Enlarged view of point A in the middle.
[0020] Reference numerals: 1. Support frame; 2. Mixing tank; 3. Mounting ring; 4. Expansion ring; 5. Displacement ring; 6. Mounting frame; 7. Filter plate; 8. Conical cylinder;
[0021] 9. First closed ring; 10. Rotating cavity; 11. Gear ring; 12. Compression ring; 13. Trapezoidal protrusion; 14. Second closed ring; 15. Motor mounting plate;
[0022] 16. First motor; 17. Gear; 18. Through groove; 19. Spring; 20. Conical stop; 21. Drive box; 22. Second motor; 23. Stirring rod;
[0023] 24. Stirring blade; 25. Actuating rod; 26. Injection tank; 27. Storage chamber; 28. Injection hole; 29. Solenoid valve. Detailed Implementation
[0024] The following is in conjunction with the appendix Figures 1-5 This application will be described in further detail.
[0025] This application discloses an integrated mixing and preparation equipment for premix processing.
[0026] A premixed material processing assembly mixing and preparation device includes a support frame 1, a mixing tank 2 fixedly connected to the support frame 1, an installation ring 3 for structural installation fixedly connected to the inner wall of the mixing tank 2, a telescopic ring 4 for structural installation and providing movement space fixedly connected to the upper surface of the installation ring 3, a displacement ring 5 slidably connected inside the telescopic ring 4, the upper surface of the displacement ring 5 extending beyond the upper surface of the telescopic ring 4, an installation frame 6 for structural installation fixedly connected to the upper surface of the displacement ring 5, and a filter plate 7 for blocking impurities and agglomerated parts inside the raw material fixedly connected to the inner wall of the installation frame 6. The raw material is fed into the mixing tank... Inside the tank 2, after the raw material falls onto the upper surface of the filter plate 7, large impurities are blocked, and the clumps are also blocked. The inner wall of the mounting frame 6 is fixedly connected to a conical cylinder 8 to prevent the raw material from contacting the displacement ring 5 and the telescopic ring 4. The upper surface of the mounting frame 6 is fixedly connected to a first sealing ring 9. A rotating cavity 10 is opened inside the side wall of the mixing tank 2. A toothed ring 11 for power transmission is rotatably connected inside the rotating cavity 10. A squeezing ring 12 is rotatably connected to the inner wall of the mixing tank 2. A vibration component is provided on the squeezing ring 12 to prevent clumps of raw material from entering the interior of the mixing tank 2 and causing uneven premixing.
[0027] The vibration assembly includes a trapezoidal protrusion 13, which is fixedly connected to the lower surface of the extrusion ring 12. The extrusion ring 12 extends into the interior of the rotating cavity 10 and is fixedly connected to the inner wall of the toothed ring 11. A trapezoidal protrusion 13 is also fixedly connected to the upper surface of the mounting frame 6. A second sealing ring 14, which engages with the first sealing ring 9 to prevent the raw material from contacting the trapezoidal protrusion 13, is fixedly connected to the lower surface of the extrusion ring 12. When the mounting frame 6 moves up and down, the engagement of the first sealing ring 9 and the second sealing ring 14 prevents contact between the raw material and the trapezoidal protrusion 13. The raw material enters the area where the two trapezoidal protrusions 13 are located. The inner wall of the second closed ring 14 contacts the outer surface of the first closed ring 9. A motor mounting plate 15 is fixedly connected to the outer surface of the mixing tank 2. A first motor 16 for driving is fixedly connected to the upper surface of the motor mounting plate 15. A gear 17 for power transmission is fixedly connected to the output end of the first motor 16. A through groove 18 extending into the interior of the rotating cavity 10 is opened on the outer surface of the mixing tank 2. The outer surface of the gear 17 extends into the interior of the rotating cavity 10 through the through groove 18.
[0028] Gear 17 meshes with gear ring 11. A spring 19 for resetting displacement ring 5 is fixedly connected to the bottom wall of telescopic ring 4. The gear ring 11 is driven to rotate synchronously by the first motor 16 in conjunction with gear 17. When the gear ring 11 rotates, it will push the mounting frame 6 downward by the cooperation of two trapezoidal protrusions 13. When the mounting frame 6 moves downward, it will drive displacement ring 5 to move synchronously. When displacement ring 5 moves, it will compress spring 19. When the two trapezoidal protrusions 13 cross, the spring 19 will push displacement ring 5 up again. The upper end of spring 19 is fixedly connected to the lower surface of displacement ring 5. A conical stop 20 for guiding the movement trajectory of raw materials is fixedly connected to the inner wall of mixing tank 2. A drive box 21 is fixedly connected to the lower surface of mixing tank 2. A second motor 22 for driving is fixedly connected inside the drive box 21. A stirring rod 23 for power transmission is fixedly connected to the output end of the second motor 22.
[0029] The upper end of the stirring rod 23 rotates and penetrates into the interior of the mixing tank 2. The outer surface of the stirring rod 23 is fitted with a stirring blade 24, and a lever 25 is provided on the stirring blade 24. An injection box 26 is fixedly connected to the outer surface of the mixing tank 2. A storage cavity 27 is opened inside the injection box 26. An injection hole 28 for additives to pass through is fixedly connected to the bottom wall of the storage cavity 27. The injection hole 28 extends into the interior of the mixing tank 2. A solenoid valve 29 for controlling the flow of additives is provided on the inner wall of the injection hole 28. The raw materials inside the mixing tank 2 are mixed and stirred by the second motor 22 in conjunction with the stirring rod 23, the stirring blade 24 and the lever 25. At the same time, when the additive is injected in the middle, the raw materials can be injected into the interior of the mixing tank 2 through the injection hole 28 by injecting the additive into the storage cavity 27 and opening the solenoid valve 29. With the help of the injection box 26, it is convenient to inject additives into the interior of the mixing tank 2 in the future.
[0030] Among them, the first motor 16, the second motor 22 and the solenoid valve 29 are all set to existing technology, and the specific electrical connection methods are the same as existing connection methods. At the same time, the solenoid valve 29 can be set according to actual needs.
[0031] The implementation principle of the premix processing equipment for premixed feed is as follows: When premixing feed raw materials, the raw materials are fed into the mixing tank 2. After the raw materials fall onto the upper surface of the filter plate 7, large impurities are blocked, and clumps are also blocked. At this time, the first motor 16, in conjunction with the gear 17, drives the gear ring 11 to rotate. When the gear ring 11 rotates, it uses the cooperation of two trapezoidal protrusions 13 to push the mounting frame 6 downward. When the mounting frame 6 moves downward, it simultaneously drives the displacement ring 5 to move. When the displacement ring 5 moves, it compresses the spring 19, and the telescopic ring 4 limits the range of motion of the displacement ring 5. When the two trapezoidal protrusions 13 intersect, the spring 19 will push the displacement ring 5 back up, thus... The filter plate 7 is reset by the mounting frame 6. When the mounting frame 6 moves up and down, the cooperation of the first closed ring 9 and the second closed ring 14 can prevent the raw material from entering the area where the two trapezoidal protrusions 13 are located. The conical baffle 20 can prevent the raw material from staying above the extrusion ring 12. When the filter plate 7 moves up and down, it can not only increase the filtration speed, but also disperse the raw material that is not firmly agglomerated by the up and down movement. Then, the second motor 22, together with the stirring rod 23, stirring blade 24 and the agitator 25, mixes and stirs the raw material inside the mixing tank 2. At the same time, when the additive is injected in the middle, the additive can be injected into the storage cavity 27 and the solenoid valve 29 can be opened to allow the raw material to enter the interior of the mixing tank 2 through the injection hole 28.
[0032] The above are merely optional embodiments of this disclosure and are not intended to limit this disclosure. Various modifications and variations can be made to this disclosure by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this disclosure should be included within the scope of protection of this disclosure.
Claims
1. A premixed material processing and mixing equipment, characterized in that: The system includes a support frame (1), on which a mixing tank (2) is fixedly connected. An installation ring (3) is fixedly connected to the inner wall of the mixing tank (2). A telescopic ring (4) is fixedly connected to the upper surface of the installation ring (3). A displacement ring (5) is slidably connected inside the telescopic ring (4). The upper surface of the displacement ring (5) extends out of the upper side of the telescopic ring (4). An installation frame (6) is fixedly connected to the upper surface of the displacement ring (5). A filter plate (7) is fixedly connected to the inner wall of the installation frame (6). A conical cylinder (8) is fixedly connected to the inner wall of the installation frame (6). A first closing ring (9) is fixedly connected to the upper surface of the installation frame (6). A rotating cavity (10) is opened inside the side wall of the mixing tank (2). A toothed ring (11) is rotatably connected inside the rotating cavity (10). A compression ring (12) is rotatably connected to the inner wall of the mixing tank (2). A vibration component is provided on the compression ring (12).
2. The premixed material processing equipment for integrated mixing and preparation according to claim 1, characterized in that: The moving component includes a trapezoidal protrusion (13), which is fixedly connected to the lower surface of the extrusion ring (12). The extrusion ring (12) extends into the interior of the rotating cavity (10). The extrusion ring (12) is fixedly connected to the inner wall of the toothed ring (11). The upper surface of the mounting frame (6) is also fixedly connected with a trapezoidal protrusion (13).
3. The premixed material processing equipment for integrated mixing and preparation according to claim 2, characterized in that: The lower surface of the extrusion ring (12) is fixedly connected to a second closed ring (14), the inner wall of the second closed ring (14) is in contact with the outer surface of the first closed ring (9), and the outer surface of the mixing tank (2) is fixedly connected to a motor mounting plate (15).
4. The premixed material processing equipment for integrated mixing and preparation according to claim 3, characterized in that: The upper surface of the motor mounting plate (15) is fixedly connected to a first motor (16), and the output end of the first motor (16) is fixedly connected to a gear (17). The outer surface of the mixing tank (2) is provided with a through groove (18) extending into the rotating cavity (10).
5. The premixed material processing equipment for integrated mixing and preparation according to claim 4, characterized in that: The outer surface of the gear (17) extends into the interior of the rotating cavity (10) through the through groove (18). The gear (17) meshes with the gear ring (11). A spring (19) is fixedly connected to the bottom wall of the telescopic ring (4).
6. The premixed material processing equipment for integrated mixing and preparation according to claim 5, characterized in that: The upper end of the spring (19) is fixedly connected to the lower surface of the displacement ring (5), a conical stop (20) is fixedly connected to the inner wall of the mixing tank (2), and a drive box (21) is fixedly connected to the lower surface of the mixing tank (2).
7. The premixed material processing equipment for integrated mixing and preparation according to claim 6, characterized in that: The drive box (21) is fixedly connected to a second motor (22), and the output end of the second motor (22) is fixedly connected to a stirring rod (23). The upper end of the stirring rod (23) rotates and penetrates into the interior of the stirring tank (2).
8. The premixed material processing equipment for integrated mixing and preparation according to claim 7, characterized in that: The outer surface of the stirring rod (23) is fitted with a stirring blade (24), and a toggle rod (25) is provided on the stirring blade (24). An injection box (26) is fixedly connected to the outer surface of the stirring tank (2), and a storage cavity (27) is opened inside the injection box (26).
9. The premixed material processing equipment for integrated mixing and preparation according to claim 8, characterized in that: The bottom wall of the storage cavity (27) is fixedly connected to an injection hole (28), which extends into the interior of the mixing tank (2). A solenoid valve (29) is provided on the inner wall of the injection hole (28).