Heat treatment tool for blind hole valve element
By designing a heat treatment fixture for blind-hole valve cores and utilizing a positioning post and support ring structure, the problems of low yield and material waste in existing technologies have been solved, achieving a high-efficiency and low-consumption heat treatment process and ensuring the appearance quality of the valve cores.
Patent Information
- Application Number
- CN202423000824.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing heat treatment methods for blind-hole valve cores suffer from low yield rates, high manpower and material costs, and the product surface is prone to black spots and blemishes, failing to meet appearance requirements.
Design a heat treatment fixture for a blind-hole valve core. The fixture adopts a mesh frame and positioning post structure, uses the blind hole of the valve core as support, matches the blind hole of the valve core, and uses a support ring and reinforcing structure to improve the strength of the fixture and prevent the valve core from contacting the object. It is integrally formed from heat-resistant stainless steel.
It improves the yield rate, reduces manpower and material consumption, ensures that the valve core is free of black spots and has a uniform color, and improves heat treatment efficiency and tooling service life.
Smart Images

Figure CN223633411U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to heat treatment frock, especially a kind of heat treatment frock of blind hole valve core. BACKGROUND
[0002] Blind hole valve core is a kind of special valve core on hydraulic system, the appearance requirement of this product is higher, any black spot and knock injury is not allowed;The operation of existing heat treatment is to place product in net frame, use several thin round sticks to separate product one by one, and each thin round stick is tied tightly using iron wire, to fix product, this method effectively solves the problem of product knock injury, but needs to consume a lot of manpower;
[0003] And because the surface of product is in contact with thin round stick, after heat treatment, product surface leaves a black line or black spot, cannot meet appearance requirement;
[0004] And because thin round stick is deformed greatly after heat treatment, cannot be reused, consume more material, waste seriously. INVENTION CONTENTS
[0005] The utility model solves the technical problems that: in order to overcome the low yield, the problem of consuming manpower and the problem of consuming material of existing heat treatment, provide a kind of heat treatment frock of blind hole valve core.
[0006] The utility model solves the technical problems and adopts the technical scheme that: a kind of heat treatment frock of blind hole valve core, including net frame, the upper surface of net frame is evenly distributed with multiple positioning columns in vertical state with the upper surface of net frame, valve core is sleeved on positioning column, and there is gap between adjacent two valve cores.
[0007] Further, the diameter of the positioning column is matched with the hole diameter of the blind hole of the valve core.
[0008] Further, a plurality of support rings are also evenly provided in the grid of the net frame, the upper surface and the lower surface of the support ring are higher than the upper surface and the lower surface of the net frame by a distance, and the upper surface and the lower surface of the support ring are in flush state.
[0009] Further, the outer side of the net frame is also provided with a reinforcing structure.
[0010] Further, the reinforcing structure is a multi-section reinforcing structure, and there is a gap between adjacent two reinforcing structures.
[0011] Further, the reinforcing structure is reinforcing ring, reinforcing frame or reinforcing rib.
[0012] The utility model has the advantages that: a kind of heat treatment frock of blind hole valve core of the utility model has the characteristics of high yield, less manpower and less material consumption;
[0013] Specifically, since the blind hole of the valve core (product) is used as a support auxiliary loading, the outside of the valve core is in a free state and does not contact any object, the outside (outer circle) of the valve core after heat treatment has no black spots, and the color of the surface of the outside (outer circle) of the valve core can be uniform, thereby solving the problem that the surface of the product after heat treatment has black spots and / or black spots.
[0014] In addition, the product only needs to be placed according to the position of the positioning column, which can save a large amount of labor compared with the existing method, improve the efficiency and reduce the labor intensity of the loading person.
[0015] In addition, the tool is made of heat-resistant stainless steel as a base material, and the tool is integrally formed by casting, which increases the strength and the tool is repeatedly used without obvious deformation, thereby solving the problem of large amount of material consumption in loading. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments described in the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0017] Figure 1 is a structural schematic view of the present application;
[0018] Figure 2 is a sectional view of the present application;
[0019] Figure 3 is a sectional view of the present application after the tool and the valve core are matched;
[0020] Figure 4 is a sectional view of the existing valve core.
[0021] In the figure: 1. net frame, 2. positioning column, 3. valve core, 4. support ring, 5. reinforcing structure. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0023] Figures 1 to 3The heat treatment tool of the blind hole valve core shown comprises a mesh frame 1, a plurality of positioning columns 2 vertically arranged on the upper surface of the mesh frame 1, the positioning columns 2 can be welded with the surface of the mesh frame 1 or integrally formed with the mesh frame 1, the positioning columns 2 integrally formed with the mesh frame 1 can increase the strength of the whole tool, the valve core 3 is sleeved on the positioning column 2, there is a gap between the adjacent two valve cores 3 after the valve core 3 is sleeved on the positioning column 2, the outer part of each valve core 3 is in a free state and does not contact any object, the outer part of the valve core 3, especially the outer circle, will not appear black spots and / or black spots after heat treatment, and the color of the outer part of the valve core 3, especially the outer circle, can be uniform.
[0024] In order to reduce the valve core 3 from falling during the transfer of the tool, the outer diameter of the positioning column 2 is matched with the hole diameter of the blind hole of the valve core 3.
[0025] In order to improve the service life of the tool,
[0026] Firstly, a plurality of supporting rings 4 are uniformly arranged in the mesh of the mesh frame 1, there are fourteen supporting rings 4 in the figure, the upper surface and the lower surface of the supporting ring 4 are higher than the upper surface and the lower surface of the mesh frame 1 by a distance, the purpose of this design is to prevent the tool from being too heavy to cause bending deformation during heat treatment after the valve core 3 is fully loaded;
[0027] Secondly, a reinforcing structure 5 is arranged on the outer side of the mesh frame 1, the reinforcing structure 5 can be welded with the mesh frame 1 or integrally formed with the mesh frame 1, the reinforcing structure 5 integrally formed with the mesh frame 1 can increase the strength of the whole tool, in order to reduce the influence of thermal expansion and cold contraction on the tool, the reinforcing structure 5 is designed in a multi-section type, there is a gap between the adjacent two reinforcing structures, and the reinforcing structure 5 is usually a reinforcing ring, a reinforcing frame or a reinforcing rib.
[0028] Figure 4 The existing valve core 3 shown has a blind hole in the inside.
[0029] The above is only the preferred specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any skilled person in the technical field according to the technical scheme and the application concept of the present application within the technical range disclosed by the present application can make equivalent replacement or change, which should be covered in the protection scope of the present application.
Claims
1. A heat treatment fixture for a blind port spool, characterized by: The net frame is provided with a plurality of positioning columns vertically arranged on the upper surface of the net frame, and a valve core is sleeved on each positioning column.
2. The heat treatment tooling for a blind port spool according to claim 1, wherein: The diameter of the positioning column matches the hole diameter of the blind hole of the valve core.
3. The heat treatment tooling for a blind port spool of claim 1, wherein: A plurality of support rings are evenly arranged in the net frame, and the upper surface and the lower surface of each support ring are higher than the upper surface and the lower surface of the net frame by a distance, and the upper surface and the lower surface of each support ring are flush.
4. The heat treatment tooling for a blind port spool according to claim 1 or 3, wherein: The net frame is further provided with a reinforcing structure.
5. The blind bore valve core heat treatment tooling of claim 4, wherein: The reinforcing structure is a multi-section reinforcing structure, and a gap exists between adjacent two sections of the reinforcing structure.
6. The blind bore valve core heat treatment tooling of claim 5, wherein: The reinforcing structure is a reinforcing ring, a reinforcing frame or a reinforcing rib.