Tear prevention and control equipment for coal conveying belt conveyor

By designing the coordination of crossbars, baffles, center bars, and diagonal bars, the detection components are automatically lowered for protection when the coal conveyor belt tears, solving the problem of equipment damage under coal impact and ensuring the service life and detection effect of the equipment.

CN223659105UActive Publication Date: 2025-12-12JIANGXI HYDROPOWER ENG BUREAU
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Patent Information

Application Number
CN202520176101.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-27
Publication Date
2025-12-12
Estimated Expiration
2035-01-27

AI Technical Summary

Technical Problem

Existing tear detection equipment for coal conveyor belts is insufficiently protected against coal impacts, making it prone to damage and affecting its service life and control effectiveness.

Method used

A control device comprising a mounting rod, a visual inspection component, a mounting plate, and a laser inspection component was designed. Through the cooperation of a crossbar, a baffle, a central rod, and a diagonal rod, the inspection component is moved downward and covered by the baffle when the conveyor belt tears, thus avoiding direct impact from coal blocks.

Benefits of technology

It achieves real-time protection for the visual inspection components and laser inspection components, preventing damage from coal impacts and ensuring normal equipment use and inspection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of thermal power plants, and particularly relates to a tearing prevention and control device for a coal conveying belt conveyor, which comprises mounting rods, a visual detection assembly, a mounting support plate and a laser detection assembly, a mounting frame is fixedly connected between the mounting rods, and two fixing plates are mounted on the mounting frame. A first mounting hole and a second mounting hole are formed in the two fixing plates respectively, the first mounting hole is matched with the visual inspection assembly, the second mounting hole is matched with the mounting supporting plate, and a cross rod is mounted between the fixing plates; through a cross rod, a baffle plate, a center rod and an inclined rod, a connecting plate can drive a visual detection assembly, a mounting support plate and a laser detection assembly to move downwards when a belt is broken and falls, and the baffle plate is matched to cover the upper parts of a first mounting hole and a second mounting hole, so that the device can prevent the belt conveyor from being torn in real time, and the safety of the belt conveyor is improved. And the visual detection assembly and the laser detection assembly can be prevented from being damaged by impact of falling coal briquettes.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of thermal power plant, concretely relates to a coal belt conveyor tearing prevention and control equipment. BACKGROUND

[0002] The coal belt conveyor is the key equipment of coal conveying, once the belt tears, not only will cause coal leakage, influence the continuity of production, still can cause equipment damage, increase maintenance cost and downtime, bring the serious influence to the normal operation of thermal power plant, in order to carry out real-time detection to the belt tearing, need to install detection equipment to the belt under the position and check the belt, and the installed equipment is insufficient in self protection ability when facing the coal block impact after the belt tearing, is easy to be damaged because of impact, influence the service life and prevention and control effect of equipment. UTILITY MODEL CONTENTS

[0003] The utility model provides a kind of coal belt conveyor tearing prevention and control equipment, with solve the characteristics that equipment under the belt is easy to be impacted by coal block and damaged after belt tearing.

[0004] The utility model provides the following technical scheme: including mounting rod, visual detection component, installation backing plate and laser detection component, mounting rack is fixedly connected between the mounting rod, two fixed plates are installed on the mounting rack, first installation hole and second installation hole are respectively formed on two fixed plates, the first installation hole is matched with the visual detection component, the second installation hole is matched with the installation backing plate, horizontal rod is installed between the fixed plate, vertical rod is slidably connected on the horizontal rod, baffle corresponding with the first installation hole is installed between the vertical rod, connecting plate is connected between the installation backing plate and the visual detection component, center rod is installed on the connecting plate, two inclined rods are installed on the outer wall of the center rod, arc rod is installed on the top end of the center rod.

[0005] Among them, limit frame is installed at the bottom of the fixed plate, spring is installed on the limit frame.

[0006] Among them, the visual detection component and the installation backing plate bottom are equipped with slide rod, the spring is sleeved on the outer side of the slide rod, and the slide rod is slidably connected with the limit frame.

[0007] Among them, the fixed plate is provided with a clearance hole for accommodating the connecting plate.

[0008] Among them, the fixed block is installed on the horizontal rod, the fixed rod is fixedly connected between the fixed blocks, and the fixed rod penetrates the vertical rod.

[0009] Among them, the top end of the vertical rod is fixedly connected with the butt joint rod corresponding to the inclined rod.

[0010] The baffle plate is opposite to the first mounting hole and the second mounting hole, and the baffle plate is dislocated with the visual detection assembly and the laser detection assembly.

[0011] The device can prevent the visual detection assembly and the laser detection assembly from being damaged by the impact of the coal block falling.

[0012] The parts not involved in the device are the same as the prior art or can be realized by using the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is a schematic view of the three-dimensional structure of the utility model;

[0014] Figure 2 is a schematic view of the three-dimensional structure of the horizontal rod in the utility model;

[0015] Figure 3 is a schematic view of the cross-sectional structure of the utility model;

[0016] Figure 4 is a schematic view of the cross-sectional structure of the utility model; Figure 2 is an enlarged schematic view of A in the utility model;

[0017] In the figure: 1, mounting rod; 11, mounting frame; 12, fixed plate; 121, let go of the hole; 13, first mounting hole; 131, second mounting hole; 2, visual detection assembly; 21, installation supporting plate; 22, laser detection assembly; 23, connecting plate; 24, spring; 25, sliding rod; 26, limit frame; 3, horizontal rod; 31, fixed block; 32, fixed rod; 33, vertical rod; 34, baffle plate; 35, butt joint rod; 4, center rod; 41, inclined rod; 42, arc-shaped rod. DETAILED DESCRIPTION

[0018] Please refer to Figures 1-4The utility model provides following technical scheme: including installation pole 1, visual inspection subassembly 2, installation supporting plate 21 and laser detection subassembly 22, the fixed connection of installation pole 1 between has installation frame 11, two fixed plates 12 are installed on installation frame 11, and the first installation hole 13 and the second installation hole 131 are respectively set up on two fixed plates 12, the first installation hole 13 is matched with visual inspection subassembly 2, the second installation hole 131 is matched with installation supporting plate 21, and the horizontal pole 3 is installed between fixed plate 12, and the vertical rod 33 of sliding connection has on horizontal pole 3, and the baffle 34 corresponding with the first installation hole 13 is installed between vertical rod 33, and the connecting plate 23 is connected between installation supporting plate 21 and visual inspection subassembly 2, and the center pole 4 is installed on connecting plate 23, and two inclined poles 41 are installed on the outer wall of center pole 4, and the arc rod 42 is installed on the top of center pole 4.

[0019] In the embodiment: the mounting rod 1 is the carrier of the bearing device, which can be mounted on the belt rack in use, so that it is located below the belt. At this time, the first mounting hole 13 and the second mounting hole 131 opened on the two fixed plates 12 can be used to install the visual detection assembly 2 and the mounting plate 21. The laser detection assembly 22 installed on the inner wall of the mounting plate 21 can correspond to the belt in the mounting plate 21, which can cooperate with the real-time detection of the visual detection assembly 2 to enable the device to detect the belt tearing in real time, and ensure the safe transportation of the belt to the coal mine. When the device detects the belt, the device needs to be below the belt. When the belt is running and the belt is broken, the coal transported by the belt is disconnected, which causes the coal and the belt conveyor to separate. At this time, the device is directly below the belt, which will be directly impacted by the falling coal. At this time, the connecting plate 23 installed between the visual detection assembly 2 and the mounting plate 21 can be used to install and fix the center rod 4, so that the arc-shaped rod 42 installed on the top of the center rod 4 can be supported at the bottom of the belt conveyor belt. At this time, the arc-shaped rod 42 can correspond to the upper belt, and after the belt is broken and the support of the coal is disconnected, the arc-shaped rod 42 is subjected to downward pressure. At this time, the visual detection assembly 2 and the mounting plate 21 can be displaced downward under the connection of the connecting plate 23 to shrink to the position below the fixed plate 12, so that the visual detection assembly 2 and the laser detection assembly 22 can be protected. When the center rod 4 moves downward, the inclined rod 41 fixedly connected to the outer wall of the center rod 4 moves downward. At this time, the inclined rod 41 can support one end of the baffle 34 fixedly connected between the vertical rods 33 slidably connected to the horizontal rod 3, so that the baffle 34 is subjected to the downward pressure of the inclined rod 41. When the center rod 4 moves downward, the baffle 34 can move to the position above the fixed plate 12, so that the baffle 34 can move to the position above the visual detection assembly 2 and the laser detection assembly 22, thereby protecting the visual detection assembly 2 and the laser detection assembly 22. Thus, the device can protect the belt tearing in real time and prevent it from being damaged by the impact of the falling coal.

[0020] The fixed plate 12 is provided with a limiting frame 26 at the bottom end, and a spring 24 is installed on the limiting frame 26; the limiting frame 26 installed at the top end of the fixed plate 12 can be used to install the spring 24, so that the visual detection assembly 2 and the mounting plate 21 can be supported by the spring 24 at the bottom when the device is in normal use, so that they can be detected on the fixed plate 12. At the same time, when the center rod 4 moves downward under pressure, it can move downward synchronously.

[0021] The visual detection assembly 2 and the mounting plate 21 are provided with a sliding rod 25 at the bottom, a spring 24 is sleeved outside the sliding rod 25, and the sliding rod 25 is in sliding connection with a limiting frame 26; the sliding rod 25 provided at the bottom of the visual detection assembly 2 and the mounting plate 21 is limited to slide on the limiting frame 26, so that the spring 24 can be sleeved outside the sliding rod 25 to support the visual detection assembly 2 and the mounting plate 21, and at the same time, the visual detection assembly 2 and the mounting plate 21 can be vertically moved up and down to ensure that the visual detection assembly 2 and the mounting plate 21 can correspond to the first mounting hole 13.

[0022] The fixing plate 12 is provided with a clearance hole 121 for the clearance of the connecting plate 23; the clearance hole 121 provided on the fixing plate 12 is used for the clearance of the connecting plate 23, so that when the visual detection assembly 2 and the mounting plate 21 are connected through the connecting plate 23, the connecting plate 23 is prevented from being limited by the fixing plate 12 when being pushed and displaced, so that the visual detection assembly 2, the mounting plate 21 and the connecting plate 23 can adjust their positions on the fixing plate 12.

[0023] The horizontal rod 3 is provided with a fixed block 31, the fixed blocks 31 are fixedly connected with a fixed rod 32, and the fixed rod 32 penetrates the vertical rod 33; the fixed block 31 provided on the horizontal rod 3 can be used for installing and fixing the fixed rod 32, so that the fixed rod 32 can penetrate the vertical rod 33, the vertical rod 33 can slide horizontally on the fixed rod 32, and the baffle 34 can be prevented from being separated from the horizontal rod 3 and can slide above the fixed plate 12.

[0024] The vertical rod 33 is fixedly connected with a butt joint rod 35 corresponding to the inclined rod 41 at the top end; the butt joint rod 35 fixedly connected with the vertical rod 33 at the top end can correspond to the inclined rod 41, so that when the inclined rod 41 is moved downward, the inclined rod 41 can push the butt joint rod 35 and the baffle 34 to displace, the baffle 34 is displaced to above the fixed plate 12, and the visual detection assembly 2 and the laser detection assembly 22 are protected.

[0025] The baffle 34 corresponds to the first mounting hole 13 and the second mounting hole 131, and the baffle 34 is staggered with the visual detection assembly 2 and the laser detection assembly 22; the baffle 34 corresponds to the first mounting hole 13, so that when the baffle 34 is displaced, it can correspond to the first mounting hole 13 and the second mounting hole 131 up and down, and the mechanical energy of the visual detection assembly 2 and the laser detection assembly 22 in the first mounting hole 13 and the second mounting hole 131 is covered and protected.

[0026] The utility model discloses a working principle and use flow: when the belt normal operation, spring 24 supports visual detection subassembly 2 and installs the supporting plate 21, make it keep in the detection position on fixed plate 12, the vertical rod 33 and baffle 34 on crosspiece 3 are at initial position, when the belt is torn, coal block falls off because the belt load is disconnected, arc -shaped rod 42 is pressed down to move under the pressure of coal block that falls off, drives center rod 4 and slope 41 and moves down, center rod 4 makes visual detection subassembly 2 and installs the supporting plate 21 synchronous displacement contraction to the below of fixed plate 12 through connecting plate 23, simultaneously, the slope 41 of moving down pushes the butt joint pole 35 of vertical rod 33 top, makes vertical rod 33 slide along fixed rod 32, drives baffle 34 and displaces to the above of fixed plate 12, finally baffle 34 displacement is to the above of visual detection subassembly 2 and laser detection subassembly 22, protects to it, avoids the further impact damage of detection subassembly to fall coal block.

Claims

1. A coal belt conveyor tear prevention and control device, comprising a mounting rod (1), a visual detection assembly (2), a mounting base plate (21) and a laser detection assembly (22), characterized in that: The mounting rod (1) is fixedly connected with a mounting rack (11), two fixed plates (12) are installed on the mounting rack (11), first mounting holes (13) and second mounting holes (131) are respectively formed in the two fixed plates (12), the first mounting holes (13) are matched with the visual detection assembly (2), the second mounting holes (131) are matched with the mounting plate (21), a cross rod (3) is installed between the fixed plates (12), a vertical rod (33) is slidably connected to the cross rod (3), baffles (34) corresponding to the first mounting holes (13) are installed between the vertical rods (33), a connecting plate (23) is connected between the mounting plate (21) and the visual detection assembly (2), a center rod (4) is installed on the connecting plate (23), two inclined rods (41) are installed on the outer wall of the center rod (4), and an arc-shaped rod (42) is installed at the top end of the center rod (4).

2. The coal belt conveyor tear prevention and control equipment according to claim 1, characterized in that: The fixed plate (12) is provided with a limiting frame (26) at the bottom end, and a spring (24) is installed on the limiting frame (26).

3. The coal belt conveyor tear prevention and control device according to claim 2, characterized in that: The visual detection assembly (2) and the mounting plate (21) are provided with a sliding rod (25) at the bottom, the spring (24) is sleeved on the outer side of the sliding rod (25), and the sliding rod (25) is slidably connected with the limiting frame (26).

4. The coal belt conveyor tear prevention and control equipment according to claim 1, characterized in that: The fixed plate (12) is provided with a limiting frame (26) at the bottom end, and a spring (24) is installed on the limiting frame (26).

5. The coal belt conveyor tear prevention and control device according to claim 1, characterized in that: The cross rod (3) is provided with a fixed block (31), the fixed blocks (31) are fixedly connected with a fixed rod (32), and the fixed rod (32) penetrates the vertical rod (33).

6. The coal belt conveyor tear prevention and control device according to claim 1, characterized in that: The top end of the vertical rod (33) is fixedly connected with a butt joint rod (35) corresponding to the inclined rod (41).

7. The coal belt conveyor tear prevention and control device according to claim 1, characterized in that: The baffle (34) corresponds to the first mounting hole (13) and the second mounting hole (131), and the baffle (34) is staggered with the visual detection assembly (2) and the laser detection assembly (22).