Anode plate chain desilting device
By designing an anode plate chain-beating mud removal device, the mud and sludge on the surface of the anode plate are automatically cleaned using a lifting frame and chain-beating mechanism. Combined with high-pressure water cleaning, the problems of incomplete cleaning of the anode plate and low mud removal efficiency are solved, achieving efficient and automated mud removal and reducing the labor intensity of workers.
Patent Information
- Application Number
- CN202423064559.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2034-12-12
AI Technical Summary
In existing technologies, the anode plates are not cleaned properly, the mud removal efficiency is low, and the labor intensity for workers is high, which affects the quality of finished metal products and production efficiency.
A chain-beating mud removal device for anode plates is designed, comprising a lifting frame, a chain beating mechanism, a protective cover, and a spraying device. Through the cooperation of the lifting frame and the chain beating mechanism, automatic mud removal of anode plates is achieved. The chain beating plates strike the surface of the anode plates, and high-pressure water is used to remove residual mud. The protective cover collects the mud residue.
It achieves automated mud removal of anode plates, which is simple to operate, highly efficient, and clean and thorough, reducing the labor intensity of workers and improving production efficiency and the quality of finished metal products.
Smart Images

Figure CN223660251U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal smelting, specifically to an anode plate chain mud removal device. Background Technology
[0002] Electrolytic refining technology for lead and zinc is widely used in my country and internationally. During the electrolytic refining process, most of the anode mud adheres to the surface of the anode plate and needs to be cleaned regularly; otherwise, it will affect the quality of the finished metal product. Common methods for cleaning anode mud include high-pressure water and electric roller brushes, but these methods have problems such as incomplete cleaning and low mud removal efficiency. To reduce the amount of residual anode mud, manual shoveling is also required, which involves high labor intensity and harsh working conditions for workers, hindering the improvement of electrolytic refining technology and production efficiency. Utility Model Content
[0003] To address the technical problems of incomplete anode plate cleaning, low mud removal efficiency, and high labor intensity in existing technologies, this utility model provides an anode plate chain-driven mud removal device.
[0004] An anode plate chain-beating desliming device includes a frame, on which a lifting bracket and a drive device for driving the lifting bracket to rise and fall are provided; a chain-beating mechanism is provided below the lifting bracket, the chain-beating mechanism includes a base and a pair of chain-beating rotating shafts disposed on the base and a chain-beating drive for driving the chain-beating rotating shafts to rotate; a plurality of chain-beating plates are provided on the chain-beating rotating shafts.
[0005] In a preferred embodiment of the anode plate chain beater mud removal device provided by this utility model, the chain beater mechanism further includes a protective cover disposed around the chain beater rotating shaft.
[0006] In a preferred embodiment of the anode plate chain beater sludge removal device provided by this utility model, the chain beater mechanism further includes a baffle plate disposed below the chain beater shaft.
[0007] In a preferred embodiment of the anode plate chain mud removal device provided by this utility model, the driving device includes a wire rope, a driving unit and a pulley assembly; one end of the wire rope is fixed to the top of the lifting frame, and the other end is connected to the driving unit after passing through the pulley assembly.
[0008] In a preferred embodiment of the anode plate chain mud removal device provided by this utility model, the lifting frame is provided with a pair of hanging ears.
[0009] In a preferred embodiment of the anode plate chain mud removal device provided by this utility model, the frame is further provided with a guide rail, and the lifting frame is provided with a guide member adapted to the guide rail.
[0010] In a preferred embodiment of the anode plate chain-beating mud removal device provided by this utility model, a spraying device is also provided below the chain-beating mechanism.
[0011] Compared to existing technologies, the anode plate chain-beating mud removal device provided by this utility model achieves automatic mud removal from the anode plate through the cooperation of the lifting frame and the chain-beating mechanism. It features simple operation, high working efficiency, and clean mud removal. The protective cover and baffle allow the anode mud separated during the chain beating to fall below for easy collection. The spraying device further reduces the amount of anode mud residue, achieving a better mud removal effect. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of an anode plate chain mud removal device provided by this utility model;
[0013] Figure 2 This is a schematic diagram of the chain beater mechanism in an anode plate chain beater mud removal device provided by this utility model. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] Please refer to the following: Figure 1 and Figure 2 These are schematic diagrams of the structure of an anode plate chain-beating mud removal device and the chain-beating mechanism thereof, provided by this utility model.
[0016] The anode plate chain sludge removal device includes a frame 6, on which a lifting frame 7 and a drive device for driving the lifting frame 7 to rise and fall are mounted. The drive device includes a steel wire rope 5, a drive unit 2 located on the side of the frame 6, and a pulley assembly 4 located on the top of the frame. The drive unit 2 is a cylinder, the power end of which is fixed to one end of the steel wire rope 5. The steel wire rope 5 passes through the pulley assembly 4 and, after turning, connects to the top of the lifting frame 7.
[0017] The lifting frame 7 is provided with a pair of hanging lugs (not shown in the figure) for hanging the anode plates 8. A guide rail 3 is provided on the frame 6 along the lifting direction of the lifting frame 7. The lifting frame 7 is provided with guide members adapted to the guide rail 3, and the guide members are rollers. Limit switches are provided at both ends of the guide rail 3.
[0018] Below the lifting frame 7 is a chain-beating mechanism 1. The chain-beating mechanism includes a base 12, on which a pair of chain-beating shafts 11 and a chain-beating drive 13, which drives the chain-beating shafts 11 to rotate, are provided. The chain-beating drive 13 is a motor. Multiple chain-beating plates 9 are provided on the chain-beating shafts, and the two chain-beating shafts 11 are respectively located on both sides of the lifting path of the anode plate 8.
[0019] The base 12 is provided with a protective cover 14 around the chain turning shaft 11, and a baffle 15 is also provided below the chain turning shaft 11.
[0020] A spraying device 10 is also provided on the frame 6 below the chain-beating mechanism 1. The spraying device 10 includes two high-pressure spray pipes, which are located on both sides of the lifting path of the anode plate 8.
[0021] In specific implementation, the anode plate chain mud removal device is installed above the transfer trolley (not shown in the figure), and the transfer trolley provides the anode plate 8 for it.
[0022] When the anode plate 8 is transported to the bottom of the chain conveyor station by the transfer trolley, the lifting frame 7 is located at the bottom, and the anode plate 8 is first hooked by a pair of hanging ears on the lifting frame 7.
[0023] Start the chain beater drive 13, which drives the chain beater rotating shaft 11 to rotate, and the two chain beater rotating shafts 11 drive the chain beater plate 9 to rotate.
[0024] The drive unit 2 retracts to drive the lifting frame 7 to rise, and the guide rail 3 fixes and limits the lifting frame 7 during the rising process.
[0025] As the anode plate 8 passes through the chain-beating mechanism 1, the chain-beating plates 9 distributed on both sides of the anode plate 8 strike the surface of the anode plate 8, separating the attached anode mud from the anode plate 8. As the lifting frame 7 rises, the chain-beating of all the anode plates 8 is completed. During the chain-beating process, the spraying device 10 sprays high-pressure water onto the anode plates 8 to remove any remaining anode mud.
[0026] Then the drive unit 2 extends to drive the lifting frame 7 to descend, and the anode plate 8 is placed back on the transfer trolley. The transfer trolley moves forward a certain distance so that the next anode plate 8 enters the chain cleaning station. This cycle continues until all the anode plates 8 on the transfer trolley have been cleaned by the chain cleaning process.
[0027] The anode mud knocked down by the chain is collected by the protective cover 14 and the baffle 15 and falls into the receiving position below.
[0028] Depending on actual needs, the anode plate 8 can be controlled to perform chain knocking during both lifting and lowering processes, or chain knocking can be performed only during the lifting process.
[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A sludge removal device using an anode plate chain, characterized in that: The device includes a frame, on which a lifting frame and a drive device for driving the lifting frame to rise and fall are provided; a chain-beating mechanism is provided below the lifting frame, the chain-beating mechanism includes a base and a pair of chain-beating shafts disposed on the base and a chain-beating drive for driving the chain-beating shafts to rotate; a plurality of chain-beating plates are provided on the chain-beating shafts.
2. The anode plate chain mud removal device according to claim 1, characterized in that: The chain-beating mechanism also includes a protective cover located around the chain-beating shaft.
3. The anode plate chain mud removal device according to claim 1, characterized in that: The chain-beating mechanism also includes a baffle located below the chain-beating shaft.
4. The anode plate chain mud removal device according to claim 1, characterized in that: The drive device includes a wire rope, a drive unit, and a pulley assembly; one end of the wire rope is fixed to the top of the lifting frame, and the other end passes through the pulley assembly and is connected to the drive unit.
5. The anode plate chain mud removal device according to claim 1, characterized in that: The lifting frame is equipped with a pair of hanging lugs.
6. The anode plate chain mud removal device according to claim 1, characterized in that: The frame is also equipped with guide rails, and the lifting frame is equipped with guide components adapted to the guide rails.
7. The anode plate chain mud removal device according to claim 1, characterized in that: A spraying device is also provided below the chain-beating mechanism.