Automatic cooking device for jelly powder processing

Abstract

The utility model discloses an automatic cooking device for jelly powder processing, which comprises a cooking tank, a water inlet pipe, a discharge pipe and a fixing frame are arranged on the outer wall of the circumference of the cooking tank, a hopper is fixedly connected to the outer wall of one side of the fixing frame, the automatic cooking device further comprises a quantitative blanking mechanism which is located right below the hopper and comprises a mounting frame, and the mounting frame is fixedly connected with the fixing frame. An electric telescopic rod is arranged on the outer wall of one side of the mounting frame, the movable end of the electric telescopic rod is fixedly connected with a moving plate, limiting grooves are formed in the inner walls of the opposite sides of the mounting frame, the moving plate is slidably connected to the inner walls of the limiting grooves, and a mounting opening is formed in the outer wall of the top of the moving plate. And a discharging barrel is arranged on the inner wall of the mounting opening. The automatic cooking device for jelly powder processing has the advantages that production efficiency can be improved, product quality is guaranteed, human intervention is reduced, and labor burden is relieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to jelly production technical field especially, relate to a kind of automatic material cooking device of jelly powder processing. BACKGROUND

[0002] Jelly powder is the main raw material of jelly production, its main component is carrageenan, konjak powder, potassium chloride, sodium citrate, glucose etc., can be directly made jelly, jelly powder is powdery material, needs to be added to hot water and cooked when cooking, needs to be stirred constantly during cooking, improves the uniformity of jelly powder dispersion, guarantees the uniformity of cooking.

[0003] But traditional jelly powder material cooking mode often relies on manual operation, such as manually weighing raw materials, controlling the speed of discharging and stirring mixing etc., which is not only inefficient, but also difficult to guarantee the stability and consistency of each production, in addition, manual operation is also easy to introduce pollution, affect the sanitary quality of product;

[0004] For example: in traditional mode, workers need to weigh each raw material, workers need to continuously invest physical strength, easy to fatigue, which is not only time-consuming and labor-consuming, but also easy to cause inaccurate weighing due to fatigue or distraction. SUMMARY

[0005] The utility model discloses a kind of automatic material cooking device of jelly powder processing, to solve the technical problem that traditional jelly powder material cooking mode often relies on manual operation, such as manually weighing raw materials, controlling the speed of discharging and stirring mixing etc., which is not only inefficient, but also difficult to guarantee the stability and consistency of each production, in addition, manual operation is also easy to introduce pollution, affect the sanitary quality of product.

[0006] To achieve the above object, the utility model adopts the following technical scheme:

[0007] A kind of automatic material cooking device of jelly powder processing, including material cooking jar, the circumferential outer wall of the material cooking jar is equipped with water inlet pipe, discharge pipe and fixed frame, the outer wall of one side of the fixed frame is fixedly connected with hopper, further include: quantitative discharging mechanism: located the just below of the hopper, the quantitative discharging mechanism includes installation frame, the outer wall of one side of the installation frame is equipped with electric telescopic handle, the movable end of the electric telescopic handle is fixedly connected with moving plate, the opposite side inner wall of the installation frame is all equipped with limit slot, the moving plate is slidably connected to the inner wall of the limit slot, the top outer wall of the moving plate is equipped with installation port, the inner wall of the installation port is equipped with discharging cylinder, the bottom outer wall of the moving plate is equipped with support plate, the bottom of the support plate is electrically connected with electromagnetic valve door, the electromagnetic valve door is used in cooperation with the discharging cylinder;Material distributing mechanism: located the inside of the material cooking jar.

[0008] The above technical scheme can greatly improve production efficiency, ensure product quality, reduce human intervention, and reduce labor burden. Specifically, a certain amount of water is injected into the cooking tank through the water inlet pipe, and then the electric telescopic rod is started. The movable end of the electric telescopic rod drives the moving plate to move in the limiting groove. When the movable end of the electric telescopic rod drives the moving plate to retract, the top opening of the feeding cylinder corresponds to the discharge port of the hopper, so that the raw materials fall into the inside of the feeding cylinder. In the use process, a weighing sensor is installed at the bottom of the electromagnetic valve. The weighing sensor can monitor the weight of the raw materials in the feeding cylinder in real time. Then, when the weight of the raw materials in the feeding cylinder reaches the set weight, the movable end of the electric telescopic rod drives the moving plate to extend, so that the bottom of the feeding cylinder corresponds to the top opening of the cooking tank. At the same time, the moving plate can block the discharge port of the hopper to continue discharging. Then, the electromagnetic valve is opened, and the raw materials are allowed to pass and enter the cooking tank. When the electromagnetic valve is closed, the flow of raw materials is cut off, so that the flow of raw materials is accurately controlled. After the raw materials are put in, the heating device and the material distribution mechanism are started to heat the cooking tank, and the raw materials in the water are stirred at the same time. With the heating, the water in the cooking tank starts to boil, mixes with the raw materials, and gradually forms a jelly powder solution.

[0009] In a preferred scheme, the material distribution mechanism includes a second motor, the output shaft of the second motor is fixedly connected with a stirring rod, one end of the stirring rod is fixedly connected with a material distribution plate, the top outer wall of the material distribution plate is connected with a flow distribution assembly through a bearing, the top outer wall of the material distribution plate is provided with a plurality of discharge holes, and one end of the water inlet pipe is located below the material distribution plate.

[0010] In this scheme, after the electromagnetic valve is opened, the raw materials fall on the upper surface of the material distribution plate, and then the second motor is started. The output shaft of the second motor drives the stirring rod and the material distribution plate to rotate. With the rotation of the material distribution plate, the raw materials are subjected to centrifugal force and fall evenly from the plurality of discharge holes on the material distribution plate into the cooking tank. Six air blowing pipes are used to blow the raw materials, so that the raw materials are dispersed and added to the hot water for cooking, avoiding the trouble of concentrated feeding which increases the stirring time, improving the mixing and dispersion speed of the jelly powder, and improving the cooking efficiency.

[0011] In a preferred scheme, the flow distribution assembly includes a mounting rod, the circumferential outer wall of the mounting rod is provided with six air blowing pipes which are distributed at equal distances, the inside of the mounting rod is a hollow structure, one end of the mounting rod is fixedly connected with a connecting pipe, and one end of the connecting pipe is provided with a fan.

[0012] When the fan is started, it generates air flow, which is introduced into the inside of the mounting rod through the connecting pipe and is uniformly sprayed through the six equidistantly distributed air blowing pipes, since the material distribution plate rotates with the stirring rod, the air flow blows and disperses the raw materials in a dynamic manner, ensures that the raw materials can be uniformly distributed in the boiling tank, meanwhile, the air flow sprayed by the air blowing pipe also has a certain stirring effect on the raw materials, which is helpful to the rapid dissolution and mixing of the raw materials, and ensures that the raw materials can be more evenly covered in the inside of the boiling tank.

[0013] From the above, an automatic material boiling device for jelly powder processing, including a boiling tank, the circumferential outer wall of the boiling tank is provided with a water inlet pipe, a discharge pipe and a fixing frame, one side outer wall of the fixing frame is fixedly connected with a hopper, further comprising: a quantitative feeding mechanism: located directly below the hopper, the quantitative feeding mechanism includes a mounting frame, one side outer wall of the mounting frame is provided with an electric telescopic rod, the movable end of the electric telescopic rod is fixedly connected with a moving plate, the opposite inner wall of the mounting frame is provided with a limiting groove, the moving plate is slidably connected to the inner wall of the limiting groove, the top outer wall of the moving plate is provided with a mounting port, the inner wall of the mounting port is provided with a feeding cylinder, the bottom outer wall of the moving plate is provided with a supporting plate, the bottom of the supporting plate is electrically connected with an electromagnetic valve, and the electromagnetic valve is used in cooperation with the feeding cylinder; a material distribution mechanism: located in the inside of the boiling tank. The automatic material boiling device for jelly powder processing provided by the present application has the technical effects of greatly improving production efficiency, ensuring product quality, reducing human intervention and reducing labor burden. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of the automatic material boiling device for jelly powder processing.

[0015] Figure 2 It is a side sectional view of the automatic material boiling device for jelly powder processing.

[0016] Figure 3 It is a quantitative feeding mechanism structure schematic view of the automatic material boiling device for jelly powder processing.

[0017] Figure 4 It is a material distribution mechanism and shunt assembly structure schematic view of the automatic material boiling device for jelly powder processing.

[0018] In the drawing: 1, cooking pot; 2, fixed frame; 3, hopper; 4, support frame; 5, mounting frame; 6, electric telescopic rod; 7, moving plate; 8, discharging cylinder; 9, water inlet pipe; 10, first motor; 11, support plate; 12, electromagnetic valve; 13, auger; 14, mounting rod; 15, air blowing pipe; 16, distribution plate; 17, stirring rod; 18, second motor; 19, discharge pipe; 20, connecting pipe. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and indicated in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present application.

[0020] The automatic cooking device for jelly powder processing disclosed by the utility model is mainly applied to the traditional jelly powder cooking mode which often relies on manual operation, such as manual weighing of raw materials, control of discharging speed and stirring and mixing, which not only is low in efficiency, but also is difficult to guarantee the stability and consistency of each production, in addition, manual operation is easy to introduce pollution, affecting the sanitary quality of products.

[0021] Referring to Figure 1 , Figure 2 and Figure 3 , an automatic cooking device for jelly powder processing, comprising a cooking pot 1, the circumferential outer wall of the cooking pot 1 is provided with a water inlet pipe 9, a discharge pipe 19 and a fixed frame 2, one side of the outer wall of the fixed frame 2 is fixedly connected with a hopper 3, further comprising: a quantitative discharging mechanism: located directly below the hopper 3, the quantitative discharging mechanism comprises a mounting frame 5, one side of the outer wall of the mounting frame 5 is provided with an electric telescopic rod 6, the movable end of the electric telescopic rod 6 is fixedly connected with a moving plate 7, the inner wall of one side of the mounting frame 5 is provided with a limiting groove, the moving plate 7 is slidably connected to the inner wall of the limiting groove, the top outer wall of the moving plate 7 is provided with a mounting opening, the inner wall of the mounting opening is provided with a discharging cylinder 8, the bottom outer wall of the moving plate 7 is provided with a support plate 11, the bottom of the support plate 11 is electrically connected with an electromagnetic valve 12, and the electromagnetic valve 12 is used in cooperation with the discharging cylinder 8; a distribution mechanism: located inside the cooking pot 1.

[0022] It should be noted that the water inlet pipe 9 and the discharge pipe 19 need to be provided with valves, so as to accurately control the speed and amount of water inlet and discharge.

[0023] The cross section of the discharging cylinder 8 is inverted isosceles trapezoidal structure, the inverted isosceles trapezoidal structure of the discharging cylinder 8 has a wider top and a narrower bottom in the cross section, which makes the raw materials flow more smoothly when they fall into the discharging cylinder 8 from the hopper 3, and reduces the blockage and accumulation in the flow process. The wider top can accommodate more raw materials, and the narrower bottom can more effectively control the flow of raw materials to achieve more accurate metering.

[0024] Specifically, in use, a certain amount of water is first injected into the boiling tank 1 through the water inlet pipe 9, and then the electric telescopic rod 6 is started. The movable end of the electric telescopic rod 6 drives the moving plate 7 to move in the limiting groove. When the movable end of the electric telescopic rod 6 drives the moving plate 7 to retract, the top opening of the discharging cylinder 8 corresponds to the discharging port of the hopper 3, so that the raw materials fall into the inside of the discharging cylinder 8. In order to ensure the integrity of the scheme implementation, a weighing sensor needs to be installed at the bottom of the electromagnetic valve 12 during use. The weighing sensor can monitor the weight of the raw materials in the discharging cylinder 8 in real time. Then, when the weight of the raw materials in the discharging cylinder 8 reaches the set weight, the movable end of the electric telescopic rod 6 drives the moving plate 7 to extend, so that the bottom of the discharging cylinder 8 corresponds to the top opening of the boiling tank 1, and the moving plate 7 can block the discharging port of the hopper 3 to continue discharging. Then the electromagnetic valve 12 is opened, and the raw materials are allowed to pass and enter the boiling tank 1. When the electromagnetic valve 12 is closed, the flow of raw materials is cut off, thereby realizing accurate control of the flow of raw materials. After the raw materials are put in, the heating device and the material distribution mechanism are started to heat the boiling tank 1, and the raw materials in the water are stirred. (The heating device can be an electric heating element, a steam generator or other forms of heat source, depending on the production requirements and equipment configuration), as the heating proceeds, the water in the boiling tank 1 begins to boil, mixes with the raw materials and gradually forms a jelly powder solution. The device can greatly improve production efficiency, ensure product quality and reduce human intervention, and reduce the labor burden.

[0025] Referring to Figure 2 and Figure 4 In a preferred embodiment, the material distribution mechanism includes a second motor 18, the output shaft of the second motor 18 is fixedly connected with a stirring rod 17, one end of the stirring rod 17 is fixedly connected with a material distribution plate 16, the top outer wall of the material distribution plate 16 is connected with a flow distribution assembly through a bearing, the top outer wall of the material distribution plate 16 is provided with a plurality of discharging holes, and one end of the water inlet pipe 9 is located below the material distribution plate 16.

[0026] The material distribution plate 16 is an umbrella-shaped structure, and the design of the umbrella-shaped structure makes the raw materials quickly disperse in all directions after contacting the umbrella surface, avoiding the accumulation of raw materials at a single location. During rotation, the umbrella surface of the umbrella-shaped material distribution plate 16 will continuously contact water, producing a certain stirring effect. At the same time, when water flows into the cooking pot 1 from the water inlet pipe 9, it will directly impact the rotating umbrella surface, further enhancing the stirring effect. This dynamic stirring process helps the raw materials to dissolve and mix quickly and uniformly.

[0027] During use, the flow distribution assembly includes a mounting rod 14, the outer wall of which is provided with six equally spaced air blowing pipes 15. The inside of the mounting rod 14 is hollow, and one end of the mounting rod 14 is fixedly connected with a connecting pipe 20. One end of the connecting pipe 20 is provided with a fan, which is not shown in the drawings and is a prior art device. When the fan is started, it will generate airflow, which will be introduced into the inside of the mounting rod 14 through the connecting pipe 20 and uniformly sprayed out through the six equally spaced air blowing pipes 15. Since the material distribution plate 16 rotates with the stirring rod 17, the airflow will blow and disperse the raw materials in a dynamic manner, ensuring that the raw materials are uniformly distributed in the cooking pot 1. At the same time, the airflow sprayed out by the air blowing pipes 15 will also produce a certain stirring effect on the raw materials, which will help the raw materials to dissolve and mix quickly, ensuring that the raw materials can more uniformly cover the inside of the cooking pot 1.

[0028] The air blowing pipe 15 is in an arc shape and is arranged inclined downward. The arc shape of the air blowing pipe 15 allows the airflow to form a wider dispersion surface when sprayed out. This design not only increases the coverage range of the airflow but also helps to more uniformly disperse the raw materials in the cooking pot 1. The inclined downward arrangement of the air blowing pipe 15 means that the airflow will have a certain downward impact force when sprayed out, which will help to blow up the raw materials accumulated on the material distribution plate 16, further promoting the mixing and dissolution of the raw materials.

[0029] Specifically, after the electromagnetic valve 12 is opened, the raw materials fall onto the upper surface of the material distribution plate 16. Then the second motor 18 is started, and the output shaft of the second motor 18 drives the stirring rod 17 and the material distribution plate 16 to rotate. With the rotation of the material distribution plate 16, the raw materials will be affected by the centrifugal force and uniformly fall from the plurality of discharge holes on the material distribution plate 16 into the cooking pot 1. The six air blowing pipes 15 blow the raw materials to disperse them, so that the raw materials are dispersed and added to the hot water for cooking, avoiding the trouble of concentrated addition of raw materials that can increase the stirring time, improving the mixing and dispersion speed of jelly powder and thus improving the cooking efficiency.

[0030] Referring to Figure 1 and Figure 2In a preferred embodiment, the top outer wall of the hopper 3 is provided with a support frame 4, the bottom outer wall of the support frame 4 is provided with a first motor 10, the output shaft of the first motor 10 is fixedly connected with an auger 13, when the first motor 10 is started, the output shaft starts to rotate, driving the auger 13 to rotate together, the rotation of the auger 13 will transport the raw materials from the inlet of the hopper 3 along the path of the spiral blade to the lower side of the hopper 3 or the designated position, in the process of transportation, the spiral blade of the auger 13 will compress and stir the raw materials to a certain extent, which is helpful for the uniform mixing and pretreatment of the raw materials.

[0031] Working principle: in use, first, a certain amount of water is injected into the cooking pot 1 through the water inlet pipe 9, and then the electric telescopic rod 6 is started, the movable end of the electric telescopic rod 6 drives the moving plate 7 to move in the limiting groove, when the movable end of the electric telescopic rod 6 drives the moving plate 7 to retract, the top opening of the discharging cylinder 8 corresponds to the discharging port of the hopper 3, so that the raw materials fall into the inside of the discharging cylinder 8, in the process of use, a weighing sensor is installed at the bottom of the electromagnetic valve 12, which can monitor the weight of the raw materials in the discharging cylinder 8 in real time, then when the weight of the raw materials in the discharging cylinder 8 reaches the set gram weight, the movable end of the electric telescopic rod 6 drives the moving plate 7 to extend, so that the bottom of the discharging cylinder 8 corresponds to the top opening of the cooking pot 1, and the moving plate 7 can block the discharging port of the hopper 3 to continue discharging, then the electromagnetic valve 12 is opened, the raw materials are allowed to pass and enter the cooking pot 1, when the electromagnetic valve 12 is closed, the flow of the raw materials is cut off, so as to realize the accurate control of the flow of the raw materials, after the raw materials are put in, the heating device and the discharging mechanism are started to heat the cooking pot 1, and the raw materials in the water are stirred, with the heating, the water in the cooking pot 1 starts to boil, mixes with the raw materials and gradually forms a jelly powder solution.

[0032] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. The substitution can be a partial structure, device, method step substitution, or a complete technical solution. According to the technical solution and the utility model concept of the present application, equivalent substitution or change should be covered within the protection scope of the present application.

Claims

1. An automatic cooking device for jelly powder processing, comprising a cooking pot (1), the circumferential outer wall of the cooking pot (1) is provided with a water inlet pipe (9), a discharge pipe (19) and a fixing frame (2), characterized in that, One side outer wall of the fixed frame (2) is fixedly connected with a hopper (3), and further comprises: The quantitative feeding mechanism is located directly below the hopper (3), and comprises a mounting frame (5), one side outer wall of the mounting frame (5) is provided with an electric telescopic rod (6), a movable plate (7) is fixedly connected to the movable end of the electric telescopic rod (6), opposite inner walls of the mounting frame (5) are each provided with a limiting groove, the movable plate (7) is slidably connected to the inner wall of the limiting groove, an installation opening is formed in the top outer wall of the movable plate (7), a feeding cylinder (8) is arranged in the inner wall of the installation opening, a supporting plate (11) is arranged on the bottom outer wall of the movable plate (7), and the bottom of the supporting plate (11) is electrically connected with an electromagnetic valve (12); the electromagnetic valve (12) is used in cooperation with the feeding cylinder (8). The distributing mechanism is located in the interior of the cooking kettle (1).

2. The automatic cooking device for jelly powder processing according to claim 1, characterized in that, The cross section of the feeding cylinder (8) is in inverted isosceles trapezoidal structure.

3. The automatic cooking device for jelly powder processing according to claim 2, characterized in that, The distributing mechanism comprises a second motor (18), the output shaft of the second motor (18) is fixedly connected with a stirring rod (17), one end of the stirring rod (17) is fixedly connected with a distributing plate (16), the top outer wall of the distributing plate (16) is connected with a shunt assembly through a bearing, a plurality of feeding holes are formed in the top outer wall of the distributing plate (16), and one end of the water inlet pipe (9) is located below the distributing plate (16).

4. The automatic cooking device for jelly powder processing according to claim 3, characterized in that, The distributing plate (16) is in umbrella structure.

5. The automatic cooking device for jelly powder processing according to claim 3, characterized in that, The shunt assembly comprises a mounting rod (14), the circumferential outer wall of the mounting rod (14) is provided with six equidistantly distributed air blowing pipes (15), the interior of the mounting rod (14) is in hollow structure, one end of the mounting rod (14) is fixedly connected with a connecting pipe (20), and one end of the connecting pipe (20) is provided with a fan.

6. The automatic cooking device for jelly powder processing according to claim 5, characterized in that, The air blowing pipe (15) is in arc structure, and the air blowing pipe (15) is arranged in inclined downward manner.

7. The automatic cooking device for jelly powder processing according to claim 1, characterized in that, The top outer wall of the hopper (3) is provided with a supporting frame (4), the bottom outer wall of the supporting frame (4) is provided with a first motor (10), and the output shaft of the first motor (10) is fixedly connected with an auger (13).

Images