Powder removing device and system used before spraying of expanded feed grease

By designing a dust removal device and system with a specific structure, the problem of removing fine powder from the surface of extruded feed pellets has been solved, achieving a highly efficient dust removal effect, ensuring the quality of oil spraying and the stability of production, and reducing pollution and waste.

CN223669672UActive Publication Date: 2025-12-16TONGWEI AGRI DEV CO LTD
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Patent Information

Application Number
CN202422979740.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-12-16
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing technologies are unable to effectively remove fine powder from the surface of extruded feed pellets, resulting in powder scattering after oil coating, causing cross-contamination in production and water pollution, and wasting oil.

Method used

Design a dust removal device, including a shell, a feed inlet, a discharge outlet, a make-up air inlet, and an exhaust air outlet. A guide plate forms a continuous passage for materials and air. A fan and a pulse dust collector are used to separate fine powder, ensuring the purity of pelleted feed and facilitating subsequent oil spraying.

Benefits of technology

It achieves efficient dust removal from pelleted feed, reduces production pollution and waste, improves the quality and production stability of oil spraying, and enhances environmental friendliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a powder removing device used before spraying of expanded feed grease, and belongs to the technical field of feed production. The powder removing device comprises a shell, a feeding port, a discharging port, an air supplementing port and an air outlet. A guide plate is arranged in the shell, the upper end of the guide plate is fixedly mounted on the right side of the feed port, the lower end of the guide plate extends to the lower side of the air supplementing port, and a material flowing channel I is formed between the inner wall of the shell and the left side of the guide plate; a channel II for material flow and air flow is formed between the inner wall of the shell and the lower end of the material guide plate; a continuous passage for conveying materials is formed among the feed port, the channel I, the channel II and the discharge port; and a continuous passage for taking away fine powder by air is formed among the air supplementing port, the channel II and the air outlet. The utility model further provides a powder removing system which comprises the powder removing device. According to the pellet feed fine powder removing device, fine powder of screened pellet feed is removed, effectiveness of the subsequent grease spraying procedure is facilitated, and the actual production requirement is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a powder removing device, especially a powder removing device and system for puffed feed oil spraying, which is used for removing powder before puffed feed particle oil spraying, reducing the powder adhesion on the surface of the particle feed, avoiding waste of oil and so on, and belongs to the technical field of feed production. BACKGROUND

[0002] In the production process of puffed feed, oil is sprayed on the surface of the particle feed to improve the palatability and digestibility of the feed, increase the nutrient concentration and energy content, and also inhibit dust flying and reduce environmental pollution. Before spraying, the particle feed needs to be screened by a rotary grading screen to screen out large impurities and part of the fine powder. However, due to the fact that the particle feed itself contains a certain amount of oil, part of the fine powder adheres to the surface of the particle and cannot be cleaned by the screen. After the powder-containing particles are sprayed with oil, part of the fine powder wrapped on the outside of the particles falls off in the subsequent cooling, screening and packaging processes, causing cross-contamination in the subsequent production, and the other part causes water pollution and waste when feeding fish and other livestock.

[0003] Although the prior art CN105665272A discloses a fish feed spraying and grading device to prevent oil waste and air pollution, the fish feed grading and spraying processes are performed simultaneously, and an ultrasonic vibration nozzle is used as the oil spraying nozzle to disperse the oil into small particles, ensuring complete fish feed spraying and saving oil; a cooling box and an oil-water separation device are provided to recycle unused oil. CN205324152U discloses a feed vibrating screen powder removing system, which is mainly used for powder removal during particle feed screening.

[0004] Therefore, there is a need for an equipment for removing fine powder after particle feed screening and before oil spraying. SUMMARY

[0005] To solve the above technical problems, a powder removing device and system for puffed feed oil spraying are proposed. In this technical solution, a powder removing device with a specific structure is provided to remove fine powder from the screened particle feed, facilitating the effectiveness of the subsequent oil spraying process to meet the actual production needs.

[0006] To achieve the above technical purposes, the following technical solutions are proposed:

[0007] The first purpose of the technical solution is to provide a powder removing device for puffed feed before oil spraying, which comprises a shell, a feeding port arranged at the top of the shell, a discharging port arranged at the bottom of the shell, a air supplementing port arranged at the left side of the shell and an air outlet arranged at the right side of the shell; a guide plate is arranged in the shell, the upper end of the guide plate is fixedly installed at the right side of the feeding port, the lower end of the guide plate extends to the lower side of the air supplementing port, and a channel I for material flow is formed between the inner wall of the shell and the left side of the guide plate;

[0008] A channel II for material flow and air flow is formed between the inner wall of the shell and the lower end of the guide plate.

[0009] A continuous path for material conveying is formed between the feeding port, the channel I, the channel II and the discharging port.

[0010] A continuous path for air carrying fine powder is formed between the air supplementing port, the channel II and the air outlet.

[0011] Further, the discharging port is arranged below the feeding port, which guarantees the sustainability and stability of material entering, powder removing and discharging.

[0012] Further, the air outlet is arranged above and right of the air supplementing port, which improves the separation quality and efficiency of the material and fine powder, and further improves the purity of the puffed feed, facilitating the quality of subsequent oil spraying.

[0013] Further, a perforated baffle for avoiding impurities from entering is arranged in the air supplementing port. For example, in actual production, mice, ropes and other impurities may enter the powder discharger through the air supplementing port, which seriously affects the entire feed production line.

[0014] Further, the air outlet is connected with the air blower through an air outlet pipeline, a pulse dust collector and an adjusting valve for adjusting the air volume are further arranged on the air outlet pipeline, the pulse dust collector is arranged on the front side of the air blower, and the adjusting valve is arranged on the front side of the pulse dust collector; an air blower is arranged at the bottom of the pulse dust collector. The arrangement guarantees that the air successfully and stably carries the fine powder and separates the clean feed particles under the action of the air blower and the air supplementing port, and the dust-carrying air is discharged after dust removal, improving the environmental protection.

[0015] Further, the feeding port is connected with a feeding chute, and the discharging port is connected with a discharging chute.

[0016] The second purpose of the technical solution is to provide a powder removing system for puffed feed before oil spraying, which comprises the above-mentioned powder removing device.

[0017] Further, the powder removing device is arranged between a rotary grading screen and an oil spraying device, the feeding port of the powder removing device is connected with the material outlet of the rotary grading screen through a feeding chute, and the discharging port of the powder removing device is connected with the material inlet of the oil spraying device through a discharging chute.

[0018] The rotary grading screen, the feeding chute, the powder removing device, the discharging chute and the oil spraying device form a continuous path for the screening, powder removing and oil spraying of the pellet feed.

[0019] The terms "top", "bottom", "left side", "right side", "inner", "upper end", "lower end", "lower side", "between", "below", "upper right", "front side of the process", "between" and the like in the technical solution are defined according to the actual use state and are conventional terms in the technical field, and are also conventional terms of the technical personnel in the actual use process.

[0020] The technical solution has the beneficial technical effects that:

[0021] The specific settings of the shell, the feeding port, the discharging port, the air supplementing port, the air outlet and the guide plate ensure that a channel I for material flow is formed between the inner wall of the shell and the left side of the guide plate, a channel II for material flow and air flow is formed between the inner wall of the shell and the lower end of the guide plate, a continuous path for material conveying is formed between the feeding port, the channel I, the channel II and the discharging port, and a continuous path for air carrying away fine powder is formed between the air supplementing port, the channel II and the air outlet, so that the fine powder is removed from the screened pellet feed, the effectiveness of the subsequent oil spraying process is facilitated, and the actual production requirements are met.

[0022] In addition, the powder removing system for the expanded feed is provided, wherein the specific arrangement of the rotary grading screen, the feeding chute, the powder removing device, the discharging chute and the oil spraying device ensures that a continuous path for the screening, powder removing and oil spraying of the pellet feed is formed between the rotary grading screen, the feeding chute, the powder removing device, the discharging chute and the oil spraying device, which on the one hand ensures the continuity between the pellet feed screening process, the fine powder removing process and the oil spraying process, improves the stability and sustainability of the expanded feed production process, and on the other hand ensures the adaptability of the powder removing device and better connects the rotary grading screen and the oil spraying device, thereby improving the practicality of the powder removing device. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The structure of the powder removing device in the utility model is shown in the figure.

[0024] Figure 2 The structure of the powder removing device in the utility model is shown in the figure. Figure 1 The structure of the powder removing device in the utility model is shown in the figure.

[0025] Figure 3 The working state of the powder removing device in the utility model is shown in the figure.

[0026] Figure 4 The equipment arrangement of the powder removing system in the utility model is shown in the figure.

[0027] In the figure, 1, powder removing device, 101, shell, 102, feeding port, 103, discharging port, 104, air supplementing port, 105, air discharging port, 106, material guiding plate, 2, passage I, 3, passage II, 4, perforated baffle, 5, air discharging pipeline, 6, fan, 7, pulse dust collector, 71, air lock, 8, regulating valve, 9, feeding chute, 10, discharging chute, 11, rotary sizing screen, 12, elevator. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0029] Embodiment 1

[0030] The present embodiment provides a powder removing device used before oil spraying of puffed feed, as shown in Figure 1 , Figure 3 The powder removing device comprises a shell 101, a feeding port 102 arranged at the top of the shell 101, a discharging port 103 arranged at the bottom of the shell 101, an air supplementing port 104 arranged at the left side of the shell 101, and an air discharging port 105 arranged at the right side of the shell 101; a material guiding plate 106 is arranged in the shell 101, the upper end of the material guiding plate 106 is fixedly installed at the right side of the feeding port 102, the lower end of the material guiding plate 106 extends to the lower side of the air supplementing port 104, a passage I 2 for material flow is formed between the inner wall of the shell 101 and the left side of the material guiding plate 106, and a passage II 3 for material flow and air flow is formed between the inner wall of the shell 101 and the lower end of the material guiding plate 106.

[0031] A continuous path for material conveying is formed between the feeding port 102, the passage I 2, the passage II 3 and the discharging port 103.

[0032] A continuous path for air carrying away fine powder is formed between the air supplementing port 104, the passage II 3 and the air discharging port 105.

[0033] In addition, in order to ensure the orderliness of material feeding and discharging, it is further limited that the feeding port 102 is connected with a feeding chute 9, and the discharging port 103 is connected with a discharging chute 10.

[0034] Wherein, by specific setting of the shell 101, the feed inlet 102, the discharge outlet 103, the air supplementing opening 104, the air outlet 105 and the guide plate 106, the channel I 2 for material flow is formed between the inner wall of the shell 101 and the left side of the guide plate 106, the channel II 3 for material flow and air flow is formed between the inner wall of the shell 101 and the lower end of the guide plate 106, the continuous passage for material conveying is formed between the feed inlet 102, the channel I 2, the channel II 3 and the discharge outlet 103, the continuous passage for air carrying fine powder is formed between the air supplementing opening 104, the channel II 3 and the air outlet 105, and finally, the fine powder in the sieved pellet feed is removed, which facilitates the effectiveness of the subsequent oil spraying process, so as to meet the actual production requirements.

[0035] Embodiment 2

[0036] On the basis of Embodiment 1, the discharge outlet 103, the feed inlet 102, the air outlet 105 and the air supplementing opening 104 are further limited in this embodiment to further illustrate the technical solution.

[0037] As for the positional relationship between the discharge outlet 103 and the feed inlet 102, the discharge outlet 103 can be arranged below the feed inlet 102, which ensures the sustainability and stability of material entering, powder removing and discharging.

[0038] As for the positional relationship between the air outlet 105 and the air supplementing opening 104, the air outlet 105 can be arranged above and right of the air supplementing opening 104, which improves the separation quality and efficiency of the material and the fine powder, and further improves the purity of the expanded feed, facilitating the quality of the subsequent oil spraying.

[0039] In addition, the air supplementing opening 104 is sleeved with a perforated baffle 4 (as shown in Figure 2 for example, in actual production, there may be mice, ropes and other impurities in the operation workshop, which enter the powder discharger through the air supplementing opening 104, thereby seriously affecting the entire feed production line.

[0040] Embodiment 3

[0041] On the basis of Embodiments 1-2, in order to ensure the effective operation of the fine powder removing process, the air fan 6 is used to provide power to suck the air carrying powder entering from the air supplementing opening 104, which is specific as follows:

[0042] The air outlet 105 is connected with the fan 6 through the air outlet pipeline 5, and the air outlet pipeline 5 is further provided with the pulse dust collector 7 and the adjusting valve 8 for adjusting the air volume, the pulse dust collector 7 is arranged on the process front side of the fan 6, and the adjusting valve 8 is arranged on the process front side of the pulse dust collector 7; the air outlet pipeline 5 is further provided with the air outlet device 71 arranged at the bottom of the pulse dust collector 7. Through the arrangement, under the action of the fan 6 and the air supplementing outlet 104, the fine powder can be smoothly and stably taken away by the air, and the clean feed particles can be separated out, and the air with the fine powder is discharged after being dusted, so that the environmental protection performance is improved.

[0043] Embodiment 4

[0044] Based on the embodiments 1-3, the embodiment provides a powder removing system for the expanded feed, which comprises the powder removing device 1 as shown in the figure. Figure 4

[0045] The powder removing device 1 is arranged between the rotary grading screen 11 and the oil spraying device, the powder removing device 1 is connected with the material outlet of the rotary grading screen 11 through the feeding chute 9, and the powder removing device 1 is connected with the material inlet of the oil spraying device through the discharging chute 10; the rotary grading screen 11, the feeding chute 9, the powder removing device 1, the discharging chute 10 and the oil spraying device form a continuous path for the granular feed screening, fine powder removing and oil spraying.

[0046] In operation, the granular feed is lifted to the rotary grading screen 11 through the elevator 12, the rotary grading screen 11 screens out the large impurities and the fine powder, and part of the fine powder containing particles adhered to the surface of the granular particles are fed into the guide plate 106 of the powder removing device 1 through the feeding chute 9, the particles form a flow at the guide plate 106, and the fine powder not cleaned and the powder adhered to the surface of the granular feed are cleaned again by the air entering through the air supplementing outlet 104.

[0047] Through the arrangement of the powder removing device 1 between the rotary grading screen 11 and the oil spraying device, the fine powder mixed in the granular feed can be effectively removed, and the residual in the subsequent process and the water pollution and waste caused by feeding can be reduced.​

Claims

1. A device for removing powder from puffed feed before oil spraying, characterized in that: The device comprises a shell (101), a feeding port (102) arranged at the top of the shell (101), a discharging port (103) arranged at the bottom of the shell (101), a air supplement port (104) arranged at the left side of the shell (101), and an air outlet (105) arranged at the right side of the shell (101); a guide plate (106) is arranged in the shell (101), the upper end of the guide plate (106) is fixedly installed at the right side of the feeding port (102), the lower end of the guide plate (106) extends to the lower side of the air supplement port (104), and a channel I (2) for material flow is formed between the inner wall of the shell (101) and the left side of the guide plate (106); a channel II (3) for material flow and air flow is formed between the inner wall of the shell (101) and the lower end of the guide plate (106); a continuous passage for material conveying is formed between the feeding port (102), the channel I (2), the channel II (3) and the discharging port (103); a continuous passage for air carrying away fine powder is formed between the air supplement port (104), the channel II (3) and the air outlet (105).

2. The device for removing powder before oil spraying of expanded feed according to claim 1, characterized in that: The discharging port (103) is arranged below the feeding port (102).

3. The device for removing powder before oil spraying of expanded feed according to claim 1, characterized in that: The air outlet (105) is arranged above and right of the air supplement port (104).

4. The device for removing powder before oil spraying of expanded feed according to claim 1, characterized in that: A perforated baffle (4) is arranged in the air supplement port (104) to prevent impurities from entering.

5. The device for removing powder before oil spraying of expanded feed according to claim 1, characterized in that: The air outlet (105) is connected with a fan (6) through an air outlet pipeline (5), a pulse dust collector (7) and an adjusting valve (8) for adjusting air volume are further arranged on the air outlet pipeline (5), the pulse dust collector (7) is arranged on the front side of the fan (6), and the adjusting valve (8) is arranged on the front side of the pulse dust collector (7); a blower (71) is arranged at the bottom of the pulse dust collector (7).

6. The device for removing powder before oil spraying of expanded feed according to claim 1, characterized in that: The feeding port (102) is connected with a feeding chute (9), and the discharging port (103) is connected with a discharging chute (10).

7. A system for removing dust from puffed feed before oil spraying, characterized by: The device comprises the powder removing device (1) according to any one of claims 1-6.

8. The system for removing powder before oil spraying of expanded feed according to claim 7, characterized in that: The powder removing device (1) is arranged between a rotary grading screen (11) and a grease spraying device, the feeding port (102) of the powder removing device (1) is connected with a material outlet of the rotary grading screen (11) through the feeding chute (9), and the discharging port (103) of the powder removing device (1) is connected with a material inlet of the grease spraying device through the discharging chute (10); a continuous passage for screening, removing fine powder and spraying grease of the pellet feed is formed between the rotary grading screen (11), the feeding chute (9), the powder removing device (1), the discharging chute (10) and the grease spraying device.

Citation Information

Patent Citations

  • Fish feed coating and classifying device preventing grease waste and air pollution

    CN105665272A

  • Fodder shakes and screens out whitewashed system

    CN205324152U