Bipolar molecular distillation extraction equipment

By using the two-stage distillation components and vacuum pump control of the bipolar molecular distillation extraction equipment, the problem of inaccurate separation in existing equipment has been solved, enabling the production of high-purity products.

CN223683057UActive Publication Date: 2025-12-19HANGZHOU QUALITY LAB SCI INSTR CO LTD
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Patent Information

Application Number
CN202520032382.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-19
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Existing molecular distillation equipment cannot achieve precise separation when processing mixtures with multiple components, high viscosity, or trace impurities, resulting in products that do not meet purity standards.

Method used

A bipolar molecular distillation extraction device is used, which combines a primary distillation unit and a secondary distillation unit. The primary and secondary main evaporators are used for preliminary and further separation, respectively. Impurities are controlled by a cold well and a vacuum pump to ensure the stability and vacuum level of the distillation process.

Benefits of technology

It achieves accurate separation of the components in the mixture, effectively removes trace impurities, improves product purity, and can handle materials with high humidity or those prone to generating water vapor, preventing heat-sensitive materials from deteriorating.

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Abstract

The utility model provides bipolar molecular distillation extraction equipment, which belongs to the technical field of distillation extraction and comprises a first mounting bracket and a second mounting bracket, a primary distillation component is arranged in the first mounting bracket and comprises a primary main evaporator, a primary heavy component discharge pipe is arranged on one side of the primary main evaporator, and a secondary heavy component discharge pipe is arranged on the other side of the primary main evaporator. A first-stage distillation assembly is arranged on the first mounting bracket, a second-stage distillation assembly is arranged on the second mounting bracket, the second-stage distillation assembly comprises a second-stage main evaporator and a second-stage feeding bottle, the second-stage main evaporator and the second-stage feeding bottle are arranged on the second mounting bracket, and the first-stage heavy component discharging pipe is connected with the second-stage feeding bottle through a first pipeline; light components are volatilized and adsorbed through the first-stage main evaporator, a mixture is preliminarily separated, heavy components are discharged through the first-stage heavy component discharging pipe and enter the second-stage feeding bottle, the first-stage heavy components are further treated through the second-stage distillation assembly, and through the two-stage distillation, the problem that traditional molecular distillation equipment cannot achieve precise separation is solved; and the product purity is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to distillation extraction technical field, more specifically, it is especially related to bipolar molecular distillation extraction equipment. BACKGROUND

[0002] In the field of chemical engineering and material science, molecular distillation technology as a kind of efficient separation and purification means, it is based on the difference of the average mean free path of molecular motion of different substances, can realize the fine separation of mixture under high vacuum environment, especially suitable for separating those conventional distillation method difficult to handle heat-sensitive, high boiling point and oxidizable substances.

[0003] And with the continuous improvement of product purity and quality requirements, the existing molecular distillation equipment when processing multi-component, high viscosity or containing trace impurities mixture, cannot be accurately separated, resulting in product purity not up to standard, therefore, a new bipolar molecular distillation extraction equipment is needed. UTILITY MODEL CONTENT

[0004] In order to solve the above technical problems, the utility model provides bipolar molecular distillation extraction equipment to solve the technical problems in prior art, the conventional molecular distillation equipment when processing multi-component, high viscosity or containing trace impurities mixture, cannot be accurately separated, resulting in product purity not up to standard.

[0005] The purpose and function of the bipolar molecular distillation extraction equipment of the utility model are achieved by the following specific technical means:

[0006] Bipolar molecular distillation extraction equipment, including first installation support and second installation support, the first installation support is provided with primary distillation assembly, the primary distillation assembly includes primary main evaporator, one side of the primary main evaporator is provided with primary heavy component discharge pipe, the second installation support is provided with secondary distillation assembly, the secondary distillation assembly includes secondary main evaporator and secondary feed bottle, the second installation support is provided with the secondary main evaporator and the secondary feed bottle, the primary heavy component discharge pipe is connected with the secondary feed bottle through first pipeline.

[0007] In a preferred embodiment, the primary distillation assembly further includes two groups of primary cold wells connected with each other, the first installation support is provided with two groups of primary cold wells, the bottom of two groups of primary cold wells is provided with primary cold well collection bottle, one side of the primary main evaporator is provided with first feed bottle connected with it.

[0008] In a preferred embodiment, one of the primary cold wells is connected to the primary main evaporator through a second pipeline, the first mounting bracket bottom is provided with a primary vacuum pump, the vacuum end of the primary vacuum pump is connected to the second pipeline, and the first mounting bracket back is provided with a primary coil pipe heating refrigeration tank connected to the primary main evaporator.

[0009] In a preferred embodiment, the first mounting bracket back is provided with a primary main evaporator heating tank corresponding to the primary main evaporator, and the primary main evaporator bottom is provided with a primary light component discharge pipe.

[0010] In a preferred embodiment, a molecular pump is arranged between the first mounting bracket and the second mounting bracket, and the molecular pump is connected to the primary main evaporator and the secondary main evaporator.

[0011] In a preferred embodiment, the secondary distillation assembly further comprises two groups of secondary cold wells, and the secondary main evaporator is provided with two groups of secondary cold wells on one side, one of the secondary cold wells is connected to the secondary main evaporator and the other group of secondary cold wells through two groups of pipelines on both sides, respectively, the secondary main evaporator bottom is provided with a secondary light component discharge pipe and a secondary heavy component discharge pipe, and the two groups of secondary cold wells are both provided with secondary cold well collection bottles at the bottom, and the second mounting bracket back is provided with a secondary vacuum pump connected to one of the pipelines.

[0012] In a preferred embodiment, the second mounting bracket back is provided with a pipeline heating tank and a secondary coil pipe heating refrigeration tank, and the pipeline heating tank and the secondary coil pipe heating refrigeration tank are connected to the two groups of pipelines, respectively.

[0013] In a preferred embodiment, the second mounting bracket back is provided with a secondary main evaporator heating tank connected to the secondary main evaporator.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] 1. Through the arrangement of the primary distillation assembly and the secondary distillation assembly, when the equipment is used, the light components are volatilized and adsorbed through the primary main evaporator, the mixture is preliminarily separated, the heavy components are discharged into the secondary feeding bottle through the primary heavy component discharge pipe, the primary heavy components are further treated through the secondary distillation assembly, and the secondary main evaporator is separated again according to the volatilization difference of different components. Through such two-stage distillation, each component can be more accurately separated, the problem that the traditional molecular distillation equipment cannot accurately separate is solved, trace impurities are effectively removed, and the product purity is improved.

[0016] 2. By the arrangement of two sets of primary cold wells and two sets of secondary cold wells, water vapor and other impurities that may occur during the distillation process can be treated, maintaining the stable operation of the equipment, and helping to treat materials with high humidity or prone to water vapor; by the arrangement of molecular pumps, the vacuum degree of the equipment can be controlled, which is beneficial to the treatment of high-boiling and heat-sensitive materials, and prevents the deterioration of materials during the distillation process. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 Figure 1 is a structural schematic diagram of a bipolar molecular distillation extraction equipment according to the present application;

[0018] Figure 2 Figure 2 is an exploded view of the bipolar molecular distillation extraction equipment according to the present application;

[0019] Figure 3 Figure 3 is a front view of the bipolar molecular distillation extraction equipment according to the present application;

[0020] Figure 4 Figure 4 is a structural schematic diagram of a secondary distillation assembly of the bipolar molecular distillation extraction equipment according to the present application after being disassembled.

[0021] In the figure, the correspondence between the component names and the figure numbers is as follows:

[0022] 11, first mounting bracket; 12, second mounting bracket; 13, molecular pump; 21, primary main evaporator; 22, primary heavy component discharge pipe; 23, primary cold well; 24, primary cold well collection bottle; 25, primary vacuum pump; 26, primary coil pipe heating and refrigeration tank; 27, primary main evaporator heating tank; 28, primary light component discharge pipe; 29, first feeding bottle; 31, secondary main evaporator; 32, secondary feeding bottle; 34, secondary light component discharge pipe; 35, secondary heavy component discharge pipe; 36, secondary cold well; 37, pipe heating tank; 38, secondary coil pipe heating and refrigeration tank; 39, secondary main evaporator heating tank; 40, secondary cold well collection bottle; 41, secondary vacuum pump. DETAILED DESCRIPTION

[0023] The embodiments of the present application will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0024] Example:

[0025] As shown in the accompanying drawings: Figure 1 to the accompanying drawings: Figure 4 As shown in the accompanying drawings:

[0026] The utility model provides a kind of bipolar molecular distillation extraction equipment, including first mounting bracket 11 with second mounting bracket 12, first mounting bracket 11 inside is provided with primary distillation component, primary distillation component includes primary main evaporator 21, primary main evaporator 21 one side is provided with primary heavy component discharge pipe 22, second mounting bracket 12 is provided with secondary distillation component, secondary distillation component includes secondary main evaporator 31 with secondary feed bottle 32, second mounting bracket 12 is provided with secondary main evaporator 31 with secondary feed bottle 32, primary heavy component discharge pipe 22 is connected with secondary feed bottle 32 by first pipeline, by primary main evaporator 21 with the aid of heating and cooling means, light component in mixture will be evaporated first, preliminary realization is separated to mixture, subsequently, not distilled heavy component will be discharged by primary heavy component discharge pipe 22, into secondary feed bottle 32 on second mounting bracket 12, by secondary main evaporator 31 is heated and distilled again, because there is difference in volatility of different components, further separation will occur in secondary main evaporator 31, by this two-stage distillation mode, the problem that traditional molecular distillation equipment cannot accurately separate is solved, the equipment can more accurately separate each component in mixture, improve product purity.

[0027] Please refer to as Figure 3 The primary distillation component further includes two groups of primary cold wells 23 connected with each other, the first mounting bracket 11 is provided with the two groups of primary cold wells 23 inside, and the bottom of each of the primary cold wells 23 is provided with a primary cold well collecting bottle 24. During the molecular distillation process of the primary main evaporator 21, if there are some impurity components such as water vapor in the mixture, the impurity components will be evaporated together with the light components. At this time, the two groups of primary cold wells 23 condense and adsorb the water vapor, and the water vapor flows into the primary cold well collecting bottles 24, so that the water vapor is effectively isolated and disposed. In this way, the impurities are prevented from entering the subsequent separation process, and the purity of the final product is further improved. At the same time, the first mounting bracket 11 is provided with a first feed bottle 29 connected with the primary main evaporator 21. The first feed bottle can provide the primary main evaporator 21 with the mixture raw material to be separated.

[0028] Please refer to as Figure 2As shown in the figure, one set of primary cold wells 23 is connected with the primary main evaporator 21 through the second pipeline. When the mixture in the primary main evaporator 21 is evaporated under the action of heating, the impurity components such as water vapor generated will be absorbed and condensed by the set of primary cold wells 23 connected therewith. The first mounting bracket 11 is provided at the bottom with a primary vacuum pump 25, and the vacuum end of the primary vacuum pump 25 is connected with the second pipeline. In order to ensure the stable temperature environment inside the primary main evaporator 21, the back of the first mounting bracket 11 is further provided with a primary coil pipe heating refrigeration tank 26, which can quickly adjust the temperature of the evaporation chamber. The back of the first mounting bracket 11 is further provided with a primary main evaporator heating tank 27 corresponding to the primary main evaporator 21, which can directly provide the required heat input for the primary main evaporator 21, ensuring the evaporation efficiency and stability. Finally, the bottom of the primary main evaporator 21 is provided with a primary light component discharge pipe 28, which can guide the separated light components out.

[0029] As shown in the figure, Figure 2 As shown in the figure, Figure 4 As shown in the figure, a molecular pump 13 is arranged between the first mounting bracket 11 and the second mounting bracket 12, and the molecular pump 13 is connected with the primary main evaporator 21 and the secondary main evaporator 31, which can control the vacuum degree inside the entire distillation device. In the molecular distillation process, if the vacuum degree is not properly controlled, the heat-sensitive materials are prone to metamorphic or degradation in the high-temperature environment. With the intervention of the molecular pump 13, the entire distillation chamber can be ensured to be in a proper vacuum state, avoiding such a situation.

[0030] As shown in the figure, Figure 4 As shown in the figure, the secondary distillation assembly further includes two sets of secondary cold wells 36. The secondary main evaporator 31 is provided with two sets of secondary cold wells 36 on one side, and one set of secondary cold wells 36 is connected with the secondary main evaporator 31 and the other set of secondary cold wells 36 through two sets of pipelines respectively on both sides. The bottom of each set of secondary cold wells 36 is provided with a secondary cold well collection bottle 40. When the mixture is distilled and separated in the secondary main evaporator 31, if there is some water vapor in the mixture, the two sets of secondary cold wells 36 can absorb and condense these impurity water vapors, so that they flow into the secondary cold well collection bottle 40 along the pipeline, thereby being isolated from the subsequent separation process. The bottom of the secondary main evaporator 31 is provided with a secondary light component discharge pipe 34 and a secondary heavy component discharge pipe 35. In order to further improve the impurity separation effect, the back of the second mounting bracket 12 is further provided with a secondary vacuum pump 41.

[0031] As shown in the figure, Figure 2 As shown in the figure, Figure 4As shown, the back of the second mounting bracket 12 is provided with a pipeline heating groove 37 and a secondary coil heating refrigeration groove 38, the pipeline heating groove 37 and the secondary coil heating refrigeration groove 38 are respectively connected with two groups of pipelines, the back of the second mounting bracket 12 is also provided with a secondary main evaporator heating groove 39, the heating groove is directly connected with the secondary main evaporator 31, can provide the required heat input for the secondary main evaporator 31, can ensure that the inside of the secondary main evaporator 31 keeps the best temperature environment, ensures that the secondary distillation process is stably carried out.

[0032] Embodiments of the present application are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments were chosen and described in order to best explain the principles of the application and its practical application, and to enable others skilled in the art to understand the application for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. Bipolar molecular distillation extraction apparatus, characterized in that: The first mounting bracket (11) and the second mounting bracket (12) are provided with a primary distillation assembly, and the primary distillation assembly comprises a primary main evaporator (21) provided with a primary heavy component discharge pipe (22) on one side.

2. The bipolar molecular distillation extraction apparatus according to claim 1, characterized by: The primary distillation assembly further comprises two groups of primary cold wells (23) connected with each other, and the first mounting bracket (11) is provided with two groups of the primary cold wells (23), and the bottom of each group of the primary cold wells (23) is provided with a primary cold well collection bottle (24).

3. The bipolar molecular distillation extraction apparatus according to claim 2, characterized in that: One group of the primary cold wells (23) is connected with the primary main evaporator (21) through a second pipeline, and the bottom of the first mounting bracket (11) is provided with a primary vacuum pump (25), and the vacuum end of the primary vacuum pump (25) is connected with the second pipeline.

4. The bipolar molecular distillation extraction apparatus according to claim 1, characterized by: The back of the first mounting bracket (11) is provided with a primary main evaporator heating groove (27) corresponding to the primary main evaporator (21), and the bottom of the primary main evaporator (21) is provided with a primary light component discharge pipe (28).

5. The bipolar molecular distillation extraction apparatus according to claim 1, characterized by: The first mounting bracket (11) and the second mounting bracket (12) are provided with a molecular pump (13), and the molecular pump (13) is connected with the primary main evaporator (21) and the secondary main evaporator (31).

6. The bipolar molecular distillation extraction apparatus according to claim 5, characterized in that: The secondary distillation assembly further comprises two groups of secondary cold wells (36), and the secondary main evaporator (31) is provided with two groups of the secondary cold wells (36) on one side.

7. The bipolar molecular distillation extraction apparatus according to claim 6, characterized in that: One group of the secondary cold wells (36) is connected with the secondary main evaporator (31) and the other group of the secondary cold wells (36) through two groups of pipelines on both sides, and the bottom of the secondary main evaporator (31) is provided with a secondary light component discharge pipe (34) and a secondary heavy component discharge pipe (35). The bottom of each group of the secondary cold wells (36) is provided with a secondary cold well collection bottle (40), and the back of the second mounting bracket (12) is provided with a secondary vacuum pump (41) connected with one group of the pipelines. The back of the second mounting bracket (12) is provided with a pipeline heating groove (37) and a secondary coil heating and refrigeration groove (38), and the pipeline heating groove (37) and the secondary coil heating and refrigeration groove (38) are connected with two groups of the pipelines, respectively.

8. The bipolar molecular distillation extraction apparatus according to claim 5, characterized by: The second mounting bracket (12) is provided with a secondary main evaporator heating groove (39) on the back, and the secondary main evaporator heating groove (39) is connected with the secondary main evaporator (31).