Emulsifying equipment for composite aluminum-based lubricating grease

Abstract

The utility model belongs to the technical field of lubricating grease emulsification, and particularly relates to composite aluminum-based lubricating grease emulsification equipment which comprises an emulsification tank, a water inlet pipe is fixedly connected to the top face of the emulsification tank, the bottom of the emulsification tank is of a conical structure, a support is fixedly connected to the bottom of the emulsification tank, and a discharge pipe is fixedly connected to the bottom of the emulsification tank. A valve is mounted on the side wall of the discharge pipe, a mixing pipe is fixedly connected to the top surface of an inner cavity of the emulsifying tank, a plurality of guide plates are fixedly connected to the inner wall of the mixing pipe, a conical plate is fixedly connected to the inner wall of the mixing pipe, one end of the water inlet pipe penetrates through the mixing pipe, and a storage assembly is arranged on the top surface of the emulsifying tank. A stirring assembly is arranged in an inner cavity of the emulsifying tank. By adopting an automatic emulsification mode of the emulsification tank, the discharge proportion of lubricating grease and tap water is monitored through the flow meter, and storage after emulsification is completed by matching with a stirring mode.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of lubricating grease emulsification, and particularly relates to a composite aluminum base lubricating grease emulsification equipment. BACKGROUND

[0002] Aluminum base lubricating grease emulsification is the process of dispersing aluminum base lubricating grease into water to form an emulsion. Generally, it can be achieved by adding an emulsifier. The emulsifier molecule has both hydrophilic and hydrophobic parts. The hydrophobic end combines with aluminum base lubricating grease, and the hydrophilic end combines with water. Under the action of external forces such as mechanical stirring, the lubricating grease is uniformly dispersed in water to form an emulsion. This emulsified aluminum base lubricating grease can be used in some occasions requiring water-based lubricants, such as metal processing requiring cooling.

[0003] In the processing industry, a large amount of lubricating grease is required. Generally, the emulsification is completed by using a measuring cup to measure the specified amount of emulsified grease, placing it in a bucket, and then stirring it with tap water. For occasions requiring large amounts, the emulsification efficiency is slow, which may affect the lubrication requirements of the equipment. Utility model content

[0004] The utility model aims to provide a composite aluminum base lubricating grease emulsification equipment, which can automatically emulsify by using an emulsification tank, monitor the discharge ratio of lubricating grease and tap water by a flow meter, and complete emulsification by stirring.

[0005] The technical scheme adopted by the utility model is as follows:

[0006] A composite aluminum base lubricating grease emulsification equipment, comprising an emulsification tank, a water inlet pipe fixedly connected to the top surface of the emulsification tank, a conical structure at the bottom of the emulsification tank, a support fixedly connected to the bottom of the emulsification tank, a discharge pipe fixedly connected to the bottom of the emulsification tank, a valve installed on the side wall of the discharge pipe, a mixing pipe fixedly connected to the top surface of the inner cavity of the emulsification tank, a plurality of guide plates fixedly connected to the inner wall of the mixing pipe, a conical plate fixedly connected to the inner wall of the mixing pipe, the water inlet pipe penetrating through the mixing pipe at one end, a storage assembly provided on the top surface of the emulsification tank, and a stirring assembly provided in the inner cavity of the emulsification tank.

[0007] The storage assembly comprises a storage tank fixedly connected to the top surface of the emulsification tank, a filling pipe fixedly connected to the top surface of the storage tank, a pump fixedly connected to the bottom surface of the inner cavity of the storage tank, an oil inlet pipe fixedly connected to the output end of the pump, and the oil inlet pipe penetrating through the mixing pipe.

[0008] The top surface of the storage tank is fixedly connected with an adding pipe.

[0009] Flow meters are installed on the side walls of the water inlet pipe and the oil inlet pipe.

[0010] The stirring assembly comprises a motor fixedly connected to the top surface of the emulsifying tank, an output shaft of the motor is fixedly connected with a rotating shaft, a plurality of first stirring rods are fixedly connected to the side wall of the rotating shaft, and a second stirring rod is fixedly connected to the upper side of the conical plate.

[0011] The guide plates are all V-shaped in cross section.

[0012] The utility model achieves the following technical effects:

[0013] The composite aluminum base lubricating grease emulsification equipment is characterized in that the emulsifying tank, the mixing pipe, the guide plate, the storage assembly and the stirring assembly are cooperated with each other, the emulsifying tank is automatically emulsified, the flow meter is used to monitor the discharge proportion of the lubricating grease and tap water and cooperate with the stirring to complete the storage after emulsification, the emulsification mode is simple in operation, fast in emulsification efficiency and large in supply capacity, and can meet the occasions with large use amount. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a perspective view of the utility model embodiment;

[0015] Figure 2 is a cross-sectional structure schematic view of the utility model embodiment;

[0016] Figure 3 is a cross-sectional structure schematic view of the mixing pipe of the utility model embodiment;

[0017] Figure 4 is an enlarged view of A in the utility model embodiment Figure 2

[0018] In the drawings, the components represented by the respective reference numerals are listed as follows:

[0019] 1, emulsifying tank; 2, water inlet pipe; 3, support; 4, discharge pipe; 5, valve; 6, mixing pipe; 7, guide plate; 8, conical plate; 9, storage box; 10, filling pipe; 11, pump; 12, oil inlet pipe; 13, adding pipe; 14, flow meter; 15, motor; 16, rotating shaft; 17, first stirring rod; 18, second stirring rod. DETAILED DESCRIPTION

[0020] In order to make the purpose and advantages of the utility model more clear and obvious, the utility model is specifically described below in combination with the embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the utility model, and does not strictly limit the protection scope of the utility model.

[0021] For example, Figures 1-4 ​As shown in the figure, a kind of composite aluminum base grease emulsification equipment, including emulsification tank 1, emulsification tank 1 top surface is fixedly connected with water inlet pipe 2, emulsification tank 1 bottom is conical structure, emulsification tank 1 bottom is fixedly connected with support 3, emulsification tank 1 bottom is fixedly connected with discharge pipe 4, valve 5 is installed on the side wall of discharge pipe 4, the top surface of the inner cavity of emulsification tank 1 is fixedly connected with mixing pipe 6, a plurality of guide plates 7 are fixedly connected to the inner wall of mixing pipe 6, conical plate 8 is fixedly connected to the inner wall of mixing pipe 6, one end of water inlet pipe 2 penetrates mixing pipe 6, storage assembly is arranged on the top surface of emulsification tank 1, stirring assembly is arranged in the inner cavity of emulsification tank 1.

[0022] As shown in the figure, Figure 2 Storage assembly includes storage tank 9 fixedly connected to the top surface of emulsification tank 1, filling pipe 10 is fixedly connected to the top surface of storage tank 9, pump 11 is fixedly connected to the bottom surface of the inner cavity of storage tank 9, oil inlet pipe 12 is fixedly connected to the output end of pump 11, and oil inlet pipe 12 penetrates mixing pipe 6. Adding pipe 13 is fixedly connected to the top surface of storage tank 9.

[0023] Among them, the storage assembly can store and discharge grease into the mixing pipe 6, and the discharge amount of grease can be set by flow meter 14, so as to be mixed with water flow according to the corresponding proportion; when the grease is discharged in the emulsification process, the filling pipe 10 can be connected with the external oil supply pipeline for timely oil supply treatment, and manual oil supply can also be carried out according to the demand through the adding pipe 13.

[0024] As shown in the figure, Figure 2 And Figure 4 Flow meter 14 is installed on the side wall of water inlet pipe 2 and oil inlet pipe 12. Flow meter 14 is used for flow monitoring and control of discharged water flow and grease, so that they can be mixed according to the corresponding proportion, so as to achieve the purpose of efficient emulsification.

[0025] As shown in the figure, Figure 2 And Figure 4 Stirring assembly includes motor 15 fixedly connected to the top surface of emulsification tank 1, shaft 16 fixedly connected to the output shaft of motor 15, a plurality of first stirring rods 17 fixedly connected to the side wall of shaft 16, and second stirring rod 18 fixedly connected to the side wall of shaft 16 on the upper side of conical plate 8.

[0026] Specifically, by setting stirring assembly, water and grease can be mixed several times to ensure uniformity in the emulsification process, and to prevent the layered phenomenon of emulsified grease during storage in emulsification tank 1.

[0027] As shown in the figure, Figure 3 The cross section of guide plate 7 is V-shaped structure. The uniformity of water and grease contact during flow can be increased, so as to improve the emulsification effect between them.

[0028] The working principle of the utility model is as follows: when the grease needs to be emulsified, the water inlet pipe 2 is connected with the external water pipe, then water flow is injected into the water inlet pipe 2, at the same time, the pump 11 and the motor 15 are started, the pump 11 discharges the grease into the mixing pipe 6 through the oil inlet pipe 12, so that the water flow and the grease form a convection, at this time, the output shaft of the motor 15 drives the rotating shaft 16 to rotate, the rotating shaft 16 drives the second stirring rod 18 to preliminarily disperse and mix the convection water flow and the grease, the preliminarily mixed grease and water flow flow between the multiple guide plates 7 through the conical plate 8 for secondary mixing, then the grease and water flow fall into the emulsification tank 1 from the mixing pipe 6, and are stirred for the third time by the first stirring rod 17, so that the purpose of full mixing is achieved, and after the emulsification is completed, the control valve 5 can be used for discharging and using.

[0029] The above is only the preferred embodiment of the utility model, it should be pointed out that for the ordinary skilled person in the art, without departing from the principle of the utility model, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the utility model. The structure, device and operation method not specifically described and explained in the utility model are implemented according to the conventional means in the art, without special description and limitation.

Claims

1. A complex aluminum base grease emulsification apparatus characterized by: The utility model provides an emulsification tank (1), the emulsification tank (1) top surface fixedly connected with water inlet pipe (2), the emulsification tank (1) bottom is conical structure, the emulsification tank (1) bottom fixedly connected with support (3), the emulsification tank (1) bottom fixedly connected with discharge pipe (4), the discharge pipe (4) side wall is installed with valve (5), the emulsification tank (1) inner chamber top surface fixedly connected with mixing pipe (6), the mixing pipe (6) inner wall fixedly connected with a plurality of guide plates (7), the mixing pipe (6) inner wall fixedly connected with conical plate (8), the water inlet pipe (2) one end penetrates mixing pipe (6), the emulsification tank (1) top surface is provided with storage subassembly, the emulsification tank (1) inner chamber is provided with stirring subassembly.

2. A compound aluminum base grease emulsifying apparatus according to claim 1, characterized by: The storage subassembly includes a storage tank (9) fixedly connected to the top surface of the emulsification tank (1), the storage tank (9) top surface fixedly connected with filling pipe (10), the storage tank (9) inner chamber bottom surface fixedly connected with pump (11), the pump (11) output end fixedly connected with oil inlet pipe (12), the oil inlet pipe (12) penetrates the mixing pipe (6).

3. A compound aluminum base grease emulsifying apparatus according to claim 2, characterized by: The storage tank (9) top surface fixedly connected with adding pipe (13).

4. A compound aluminum base grease emulsifying apparatus according to claim 2, characterized by: The water inlet pipe (2) and oil inlet pipe (12) side wall are both installed with flowmeter (14).

5. A compound aluminum base lubricating grease emulsifying apparatus according to claim 1, characterized by: The stirring subassembly includes a motor (15) fixedly connected to the top surface of the emulsification tank (1), the motor (15) output shaft fixedly connected with rotating shaft (16), the rotating shaft (16) side wall fixedly connected with a plurality of first stirring rods (17), the rotating shaft (16) side wall fixedly connected with second stirring rod (18) on the upper side of the conical plate (8).

6. A compound aluminum base lubricating grease emulsifying apparatus according to claim 1, characterized by: The guide plates (7) are all V-shaped in cross section.

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