Low-voltage pouring production line for mutual inductor

Abstract

The utility model belongs to the field of mutual inductor production equipment, and particularly relates to a mutual inductor low-pressure pouring production line which comprises a mold module, a pouring unit and a conveying mechanism, the mold module is provided with a pouring opening and a forming cavity, and the mold module passes through the pouring unit through the conveying mechanism. The pouring unit is used for pouring materials into the forming cavity from the pouring opening, and the preassembling station, the mold closing station, the mold heating station, the pouring station, the curing station, the mold opening station and the forming cavity cleaning station are sequentially arranged in the conveying direction of the conveying mechanism. The output end of the forming cavity cleaning station is connected with the input end of the preassembling station through the conveying mechanism, the conveying mechanism is of a closed-loop structure, and the production line can save manual labor and effectively improve the production efficiency and production cost of mutual inductors.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of mutual inductor production equipment, and particularly relates to a mutual inductor low-pressure casting production line. BACKGROUND

[0002] At present, there is a production mode of mutual inductor low-pressure casting, which is produced in multiple production workshops or production areas, each production workshop or production area only completes the work content of a single process, and each process needs to wait for each other, and a large number of molds are needed for production, the production cycle of the mutual inductor is long, the space occupied by the mold is large, and the production cost is high; on the other hand, a large number of molds and mutual inductor semi-finished products obtained during production need to be transported between processes by manual labor, which is labor-intensive and low in efficiency. CONTENT OF UTILITY MODEL

[0003] In order to solve the problems existing in the prior art, the utility model provides a mutual inductor low-pressure casting production line, which can save labor, effectively improve the production efficiency and production cost of the mutual inductor.

[0004] The utility model adopts the specific technical scheme of:

[0005] A mutual inductor low-pressure casting production line, comprising a mold module, a casting unit and a conveying mechanism, the mold module is provided with a pouring opening and a forming cavity, the mold module passes through the casting unit by means of the conveying mechanism, the casting unit pours material into the forming cavity from the pouring opening, and further comprises a pre-assembly station, a mold closing station, a mold heating station, a pouring station, a solidification station, a mold opening station and a forming cavity cleaning station which are sequentially arranged along the conveying direction of the conveying mechanism, the pouring station is provided with the casting unit, the output end of the forming cavity cleaning station is connected with the input end of the pre-assembly station by means of the conveying mechanism, and the conveying mechanism has a closed loop structure.

[0006] The conveying mechanism comprises a first universal ball table, a first conveying belt, a second universal ball table and a second conveying belt which are sequentially connected, the second conveying belt is connected with the first universal ball table, the first universal ball table is arranged in the mold closing station, the second universal ball table is arranged in the mold opening station, the first conveying belt sequentially passes through the mold heating station, the pouring station and the solidification station, and the second conveying belt sequentially passes through the forming cavity cleaning station and the pre-assembly station.

[0007] One side of the mold opening station is provided with a trimming station.

[0008] The mold module comprises a tray, mold parts arranged on the tray and fastening bolts, the tray is arranged on the conveying mechanism and conveyed by means of the conveying mechanism, and the mold parts are fixed by means of the fastening bolts and form the forming cavity and the pouring opening.

[0009] The pouring unit comprises a slurry storage tank, a slurry conveying pipe, a mixing head and a guide rail assembly, the slurry storage tank is connected with the mixing head through the slurry conveying pipe, the mixing head is installed on the guide rail assembly and communicates with the pouring port of the mold module, and the slurry conveying pipe is wound with an electric heating wire.

[0010] The guide rail assembly comprises X-axis guide rails, Y-axis guide rails and Z-axis guide rails which are guided and matched with each other, and the mixing head has the freedom of movement along the X-axis, the Y-axis and the Z-axis through the X-axis guide rails, the Y-axis guide rails and the Z-axis guide rails.

[0011] The first heating bin is arranged on the mold heating station, and the second heating bin is arranged on the solidification station.

[0012] The beneficial effects of the present application are as follows:

[0013] The mold module is conveyed by the conveying mechanism with the annular structure, so that the plurality of mold modules sequentially pass through the stations, the stations are closely matched, the time waste caused by long waiting time of the stations is avoided, the mold module does not need to be taken off from the conveying mechanism for transfer, the labor intensity of the workers is reduced, and the efficient and high-yield production of the mutual inductor is realized.

[0014] The mold module circulates among the stations on the production line, the number of molds required in the production process is small, the production efficiency is improved, and the production cost is saved.

[0015] The conveying mechanism comprises a first universal ball table, a second universal ball table, a first conveyor belt and a second conveyor belt, the first universal ball table is arranged at the mold closing station, and the second universal ball table is arranged at the mold opening station, so that the mold module realizes rapid mold closing and mold opening, the mold module can be flexibly transferred among the first universal ball table, the first conveyor belt, the second universal ball table and the second conveyor belt through the first universal ball table and the second universal ball table, the labor intensity of the workers is further reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the present application;

[0017] Figure 2 It is an assembly schematic view of the guide rail assembly and the mixing head;

[0018] In the drawing, 1, preloading station, 2, mold closing station, 3, mold heating station, 4, pouring station, 5, curing station, 6, mold opening station, 7, forming cavity cleaning station, 8, first universal ball table, 9, first conveyor belt, 10, second universal ball table, 11, second conveyor belt, 12, trimming station, 13, tray, 14, mold split body, 15, slurry storage tank, 16, slurry conveying pipe, 17, mixing head, 18, X-axis guide rail, 19, Z-axis guide rail, 20, first heating bin, 21, second heating bin, 22, Y-axis guide rail. DETAILED DESCRIPTION

[0019] The utility model will be further described below in combination with the drawings and specific embodiments:

[0020] The specific embodiments are as follows: Figure 1 The utility model relates to a kind of mutual inductor low-pressure pouring production lines, including mold module, pouring unit and conveying mechanism, pouring port and forming cavity are provided on mold module, mold module passes through pouring unit by means of conveying mechanism, pouring unit pours material by pouring port to forming cavity, it further includes preloading station 1, mold closing station 2, mold heating station 3, pouring station 4, curing station 5, mold opening station 6 and forming cavity cleaning station 7 in sequence along the conveying direction of conveying mechanism, pouring unit is set in pouring station 4, the output end of forming cavity cleaning station 7 is connected with the input end of preloading station 1 by means of conveying mechanism, and conveying mechanism is closed loop structure.

[0021] When working, the mold module is conveyed by the conveying mechanism from the pre-assembly station 1 to the mold closing station 2, the mold heating station 3, the pouring station 4, the solidification station 5, the mold opening station 6 and the forming cavity cleaning station 7 in turn, and then the mold module is conveyed by the conveying mechanism to the pre-assembly station 1 again. When the mold module reaches the pre-assembly station 1, the mold module is in a split state, the coil and the nameplate are installed on the mold module at the pre-assembly station 1, and then the mold module is conveyed by the conveying mechanism to the mold closing station 2, and the mold module is closed by the worker to form the forming cavity and the pouring port; then the mold module is conveyed to the mold heating station 3 for heating, the mold heating station 3 heats the mold module by means of the first heating bin 20, the conveying mechanism passes through the inside of the first heating bin 20, the mold module enters the first heating bin 20 along with the conveying mechanism, and the temperature in the first heating bin 20 is 190 DEG C; then the mold module is output from the first heating bin 20 to the pouring station 4, the pouring unit pours into the forming cavity of the mold module along the pouring port, the pouring material in the pouring unit is AB type two-component polyurethane sealant, and the temperature of the pouring material is 80 DEG C; after pouring is completed, the mold module enters the solidification station 5, the second heating bin 21 is arranged on the solidification station 5, the temperature in the second heating bin 21 is 160 DEG C, and after the mold module passes through the heating of the second heating bin 21, the pouring material in the forming cavity is solidified and formed; after the mold module is output from the second heating bin 21, the mold module reaches the mold opening station 6, the worker opens the mold module at the mold opening station 6, and the formed mutual inductor is taken out; the opened mold module is conveyed to the forming cavity cleaning station 7 for cleaning, so as to prevent the residual pouring material in the forming cavity or the pouring port from affecting the quality of the next mutual inductor, the forming cavity cleaning station 7 sprays the mold module by means of high-pressure airflow for cleaning; the cleaned mold module is conveyed by the conveying mechanism to the pre-assembly station 1 again to start the production of the next mutual inductor.

[0022] The utility model discloses a conveying mechanism of annular structure conveys the mold module, makes multiple mold modules pass through each station in turn, and each station is closely matched, avoids the waste of time caused by long waiting time of each station, and does not need to take down the mold module from the conveying mechanism and transfer, reduces the labor intensity of the worker, realizes the high efficiency of mutual inductor and high yield production.

[0023] Further, the conveying mechanism comprises a first universal ball table 8, a first conveying belt 9, a second universal ball table 10 and a second conveying belt 11 connected in sequence, the second conveying belt 11 is connected with the first universal ball table 8, the first universal ball table 8 is arranged at the mold closing station 2, the second universal ball table 10 is arranged at the mold opening station 6, the first conveying belt 9 passes through the mold heating station 3, the pouring station 4 and the curing station 5 in sequence, and the second conveying belt 11 passes through the forming cavity cleaning station 7 and the pre-assembly station 1 in sequence. The first universal ball table 8 is used as the mold closing workbench, and the second universal ball table 10 is used as the mold opening workbench. When the mold is closed, the mold module on the first universal ball table 8 is not automatically conveyed by the conveying mechanism, which facilitates effective mold closing and prevents the mold module from moving during mold closing, thereby ensuring the product quality of the mutual inductor. When the mold is opened, the mold module on the second universal ball table 10 is not automatically conveyed by the conveying mechanism, which facilitates quick opening of the mold module and removal of the mutual inductor. Due to the flexible rolling of the universal ball, the mold module can be flexibly shifted on the first universal ball table 8 and the second universal ball table 10 under a small force, which facilitates the workers to flexibly shift the mold module between the first universal ball table 8, the first conveying belt 9, the second universal ball table 10 and the second conveying belt 11, further reduces the labor intensity of the workers and helps to improve the production efficiency.

[0024] Further, the mold opening station 6 is provided with a trimming station 12 on one side. After the mutual inductor is removed from the mold opening station 6, the worker directly puts the mutual inductor into the trimming station 12, and the worker at the trimming station 12 trims the surface of the mutual inductor. After trimming, the mutual inductor can be boxed. The mutual inductor does not need to be transported to other positions for trimming treatment, which further improves the work efficiency and improves the space utilization rate in the production workshop.

[0025] Further, the mold module comprises a tray 13, a mold part 14 arranged on the tray 13 and a fastening bolt. The tray 13 is arranged on the conveying mechanism and conveyed by the conveying mechanism. The mold part 14 is fixed by the fastening bolt and forms a forming cavity and a pouring port. The mold part 14 and the fastening bolt are placed on the tray 13 and move synchronously through each station. The mold part 14 and the fastening bolt do not need to be disassembled and transported, which facilitates mold opening and closing and effectively prevents parts from being lost.

[0026] Furthermore, the casting unit includes a slurry storage tank 15, a slurry delivery pipe 16, a mixing head 17, and a guide rail assembly. The slurry storage tank 15 is connected to the mixing head 17 via the slurry delivery pipe 16. The mixing head 17 is mounted on the guide rail assembly and communicates with the casting port of the mold module. An electric heating wire is wound around the slurry delivery pipe 16. The slurry delivery pipe 16 delivers the casting material from the slurry storage tank 15 to the mixing head 17 for mixing. After the casting material is mixed in the mixing head 17, the mixing head 17 injects the casting material into the molding cavity of the mold module. The electric heating wire wound around the slurry delivery pipe 16 heats the slurry delivery pipe 16, maintaining good fluidity of the casting material within it. In this embodiment, the electric heating wire heats the slurry delivery pipe 16 to a temperature of 80°C. The mixing head 17 moves via the guide rail assembly, facilitating connection and separation from the mold module.

[0027] Preferably, the guide rail assembly includes an X-axis guide rail 18, a Y-axis guide rail 22, and a Z-axis guide rail 19 that form a guiding fit with each other. The mixing head 17 has degrees of freedom to move along the X-axis, Y-axis, and Z-axis respectively by means of the X-axis guide rail 18, Y-axis guide rail 22, and Z-axis guide rail 19. Figure 2 As shown, the X-axis guide rail 18 is arranged parallel to the first conveyor belt 9, and the Y-axis guide rail 22 is fixed to the ground by means of a bracket. The two sides of the X-axis guide rail 18 are respectively connected to the Y-axis guide rail 22 to form a guiding engagement. The Z-axis guide rail 19 is set on the X-axis guide rail 18 and forms a guiding engagement with the X-axis guide rail 18. The mixing head 17 is set on the Z-axis guide rail 19 and forms a guiding engagement with the Z-axis guide rail 19. The mixing head 17 has the freedom of lifting and lowering by means of the Z-axis guide rail 19, and the mixing head 17 has the freedom of translation along the X-axis by means of the engagement between the Z-axis guide rail 19 and the X-axis guide rail 18. With the cooperation of the X-axis guide rail 18 and the Y-axis guide rail 22, it has the freedom to translate along the Y-axis. When the mixing head 17 pours into the molding cavity of the mold module, it can move synchronously with the mold module along the X-axis guide rail 18. After the mold module is finished pouring, the mixing head 17 moves up along the Z-axis and separates from the mold module. The mixing head 17 moves back along the X-axis and is above the next mold module. The mixing head 17 moves along the Y-axis and connects with the pouring port of the mold module to start pouring. The cooperation between the mixing head 17 and the guide rail assembly does not require the mold module to wait in place, which further improves production efficiency.

Claims

1. A low-voltage casting production line for instrument transformers, comprising a mold module, a casting unit, and a conveying mechanism, wherein the mold module is provided with a casting port and a molding cavity, the mold module passes through the casting unit via the conveying mechanism, and the casting unit pours material into the molding cavity from the casting port, characterized in that: It also includes preloading station (1), mold closing station (2), mold heating station (3), pouring station (4), curing station (5), mold opening station (6) and forming cavity cleaning station (7) arranged in sequence along the conveying direction of the conveying mechanism, the pouring unit is arranged in the pouring station (4), the output end of the forming cavity cleaning station (7) is connected with the input end of the preloading station (1) through the conveying mechanism, and the conveying mechanism is in closed loop structure.

2. A low voltage cast production line for transformers according to claim 1, characterized in that: The conveying mechanism includes first universal ball table (8), first conveyor belt (9), second universal ball table (10) and second conveyor belt (11) connected in sequence, the second conveyor belt (11) is connected with the first universal ball table (8), the first universal ball table (8) is arranged in the mold closing station (2), the second universal ball table (10) is arranged in the mold opening station (6), the first conveyor belt (9) passes through the mold heating station (3), the pouring station (4) and the curing station (5) in sequence, and the second conveyor belt (11) passes through the forming cavity cleaning station (7), the preloading station (1) in sequence.

3. A low voltage cast production line for transformers according to claim 1, characterized in that: One side of the mold opening station (6) is provided with a trimming station (12).

4. The low voltage cast production line for transformers of claim 1, wherein: The mold module includes a tray (13), a mold part (14) arranged on the tray (13) and a fastening bolt, the tray (13) is arranged on the conveying mechanism and conveyed by the conveying mechanism, and the mold part (14) is fixed by the fastening bolt and forms a forming cavity and a pouring port.

5. A low voltage cast production line for transformers according to claim 1, characterized in that: The pouring unit includes a slurry storage tank (15), a slurry conveying pipe (16), a mixing head (17) and a guide rail assembly, the slurry storage tank (15) is connected with the mixing head (17) through the slurry conveying pipe (16), the mixing head (17) is installed on the guide rail assembly and communicates with the pouring port of the mold module, and the slurry conveying pipe (16) is wound with an electric heating wire.

6. A low voltage cast production line for transformers according to claim 5, characterized in that: The guide rail assembly includes X-axis guide rail (18), Y-axis guide rail (22) and Z-axis guide rail (19) which are matched with each other, the mixing head (17) has the freedom of movement along X-axis, Y-axis and Z-axis through the X-axis guide rail (18), Y-axis guide rail (22) and Z-axis guide rail (19).

7. A low voltage cast production line for transformers according to claim 1, characterized in that: The mold heating station (3) is provided with a first heating bin (20), and the curing station (5) is provided with a second heating bin (21).

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