Comprehensive plate processing system

Abstract

The utility model provides a comprehensive board processing system which comprises a first board processing device, the discharging end of the first board processing device is sequentially connected with an automatic board turning device, an automatic labeling device and a second board processing device, the multiple devices are all installed on a machine frame, the machine frame is of a multi-section splicing type structure, and the second board processing device is of a multi-section splicing type structure. And the first plate processing equipment, the automatic plate turning equipment, the automatic labeling equipment and the second plate processing equipment are respectively arranged on one or several sections of racks. According to the system, equipment needed by all the working procedures is integrated, automatic connection between the adjacent working procedures is achieved, the plate transferring time can be effectively saved, and the machining efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of machining, concretely relates to a comprehensive panel processing system. BACKGROUND

[0002] The processing of panels is the first step of furniture manufacturing, and the processing efficiency and quality of panels directly determine the production progress and cost of furniture production. From panels to finished furniture, a series of processing procedures such as punching, labeling, grooving and cutting are required. In the prior art, one production device is required for each procedure, and the panel transfer work between two procedures is completed by manual operation of a crane or a transport vehicle, which is time-consuming and labor-intensive, brings huge cost investment to enterprise production, and due to the lack of standard site planning scheme, the placement of devices is relatively chaotic, the connection between procedures is time-consuming, and simultaneously, due to the update of products, when a device needs to be updated, due to the change in size and structure, the layout of the entire factory building needs to be adjusted, which causes trouble to enterprises. SUMMARY

[0003] In view of the above problems, the utility model provides a comprehensive panel processing system, which integrates the devices required by each procedure, realizes automatic connection between adjacent procedures, can effectively save the transfer time of panels, and improves the processing efficiency.

[0004] A comprehensive panel processing system, comprising a first panel processing device, and an automatic plate turning device, an automatic labeling device and a second panel processing device connected in sequence at the discharging end of the first panel processing device.

[0005] Preferably, the comprehensive panel processing system further comprises a rack, and the first panel processing device, the automatic plate turning device, the automatic labeling device and the second panel processing device are fixedly installed or slidably installed on the rack.

[0006] Preferably, the rack is of a multi-section assembled structure, and the first panel processing device, the automatic plate turning device, the automatic labeling device and the second panel processing device are respectively installed on a section or several sections of the rack.

[0007] Preferably, the comprehensive panel processing system is provided with an automatic feeding device.

[0008] Preferably, the automatic feeding device is a hydraulic lifting platform or a gantry manipulator or a feeding mechanical arm or a multi-axis manipulator, and the hydraulic lifting platform is provided with a first suction cup for grabbing materials.

[0009] Preferably, the automatic plate turning device comprises a double-output-shaft power mechanism, and the front and rear sides of the double-output-shaft power mechanism are symmetrically connected with a group of plate turning supports, and a plurality of second suction cups for fixing panels are installed on each group of plate turning supports.

[0010] Preferably, the first plate processing equipment comprises at least one of a punching mechanism, a slotting mechanism and an edge trimming mechanism.

[0011] Preferably, the second plate processing equipment comprises at least one of a punching mechanism, a slotting mechanism and a cutting mechanism.

[0012] Preferably, the automatic labeling equipment comprises a material aligning device, a bar code printer and a label taking device.

[0013] Preferably, the comprehensive plate processing system further comprises a material receiving device arranged at the discharging end of the equipment.

[0014] Preferably, the two groups of plate turning supports are connected to each other outside the double-output shaft power mechanism.

[0015] Preferably, the rack is provided with a driving mechanism, the driving mechanism comprises a rack, the rack is arranged on the side of the rack, a plurality of gears are drivingly connected to the rack, and the gears are respectively arranged on the side of the plate front processing equipment, the automatic labeling equipment and the automatic plate turning equipment.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] The utility model discloses a comprehensive plate processing system, which comprises a rack, a double-output shaft power mechanism arranged on the rack, a first plate processing equipment arranged on the rack and connected to the double-output shaft power mechanism, a second plate processing equipment arranged on the rack and connected to the double-output shaft power mechanism, and an automatic labeling equipment arranged on the rack and connected to the double-output shaft power mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the utility model, and therefore should not be regarded as the limitation to the scope, and for the ordinary skilled in the art, other related drawings can also be obtained without the creative labor on the premise of the drawings.

[0019] Figure 1 It is the overall structure of the utility model Figure 1 ;

[0020] Figure 2 It is the overall structure of the utility model Figure 2 ;

[0021] Figure 3 It is the overall structure of the utility model Figure 3 ;

[0022] Figure 4The whole structure of the utility model Figure 4 ;

[0023] Figure 5 The whole structure of the utility model Figure 5 ;

[0024] Figure 6 The whole structure of the utility model Figure 6 ;

[0025] In the figure, 1, first plate processing equipment, 2, automatic plate turning equipment, 3, automatic labeling equipment, 4, second plate processing equipment, 5, rack. DETAILED DESCRIPTION

[0026] Exemplary embodiments of the present disclosure will be described more fully hereinafter with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it is understood that the present disclosure can be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present disclosure to those skilled in the art.

[0027] As Figures 1-2 shown, the utility model discloses a comprehensive plate processing system, and the system includes first plate processing equipment 1, automatic plate turning equipment 2, automatic labeling equipment 3, second plate processing equipment 4.

[0028] Rack 5 is horizontally arranged along the left and right direction of the system, and the rack is welded by steel. Gear and rack transmission systems and guide rail sliding block guiding systems are installed on the left and right sides of the rack, and first plate processing equipment 1, automatic plate turning equipment 2, automatic labeling equipment 3 and second plate processing equipment 4 are sequentially arranged from left to right above the transmission system and the guiding system according to the process. All the equipment is connected with the gear through the motor, and the motor drives the gear to move along the rack, so that the movement of the processing equipment in the left and right directions of the rack is realized.

[0029] The above processing equipment can be sequentially installed on a whole rack, or each kind of equipment can correspond to a separate rack below, and the adjacent racks are spliced to form a long rack for all the equipment. The adjacent racks are connected through screws.

[0030] The specific arrangement mode is as follows:

[0031] As Figure 1 shown, the first plate processing equipment 1, the automatic plate turning equipment 2, the automatic labeling equipment 3 and the second plate processing equipment 4 are made on a comprehensive integrated rack.

[0032] Figure 2The two sets of first plate processing equipment 1, a set of automatic plate turning equipment 2, a set of automatic labeling equipment 3, and two sets of second plate processing equipment 4 are made on a comprehensive integrated rack.

[0033] Figure 3 The first plate processing equipment 1 and the automatic plate turning equipment 2 are made on a whole integrated rack, and the automatic labeling equipment 3 and the second plate processing equipment 4 are made on another whole integrated rack.

[0034] Figure 4 The first plate processing equipment 1, the automatic plate turning equipment 2, and the automatic labeling equipment 3 are made on a whole integrated rack, and the second plate processing equipment 4 is made on another rack.

[0035] Figure 5 The first plate processing equipment 1 is made on a whole integrated rack, and the automatic plate turning equipment 2, the automatic labeling equipment 3, and the second plate processing equipment 4 are made on another rack. The automatic plate turning equipment 2 in the system is composed of a rack, a driving motor, a speed reducer, a transmission shaft, a vacuum suction cup, and a vacuum suction cup fixing frame. Through the control of a numerical control system, 180-degree free turning can be realized.

[0036] Figure 6 Each processing equipment is installed on a separate rack.

[0037] Specifically, a double-output-shaft power mechanism is installed at the middle position of the front-rear direction of the rack. The double-output-shaft power mechanism symmetrically extends two transmission shafts on the front and rear sides, and each transmission shaft is connected with a set of plate turning support. Each set of plate turning support is installed with a plurality of suction cups for fixing the plate. A connecting piece is arranged between the two sets of plate turning supports, and the connecting piece is arranged parallel to the two output shafts of the double-output-shaft power mechanism.

[0038] A plurality of workbenches are arranged on the upper surface of the rack, which are a front surface processing workbench, a back surface processing workbench, a labeling workbench, and a cutting workbench. The front surface processing workbench is processed with a through slot for accommodating the plate turning support, and the plate turning support falls into the through slot when it is not working.

[0039] The first plate processing equipment 1 is an equipment for processing the reverse surface of the plate, and the second plate processing equipment 4 is an equipment for processing the front surface of the plate, both of which are provided with two groups of mechanisms for punching and slotting, wherein the first plate processing equipment 1 is further provided with a slotting and trimming function, and the second plate processing equipment 4 is further provided with a cutting function. The two groups of processing equipment are both composed of a rack and one or two sets of movable mechanical parts, each set of mechanical part is composed of front and rear, left and right, up and down driven guide rack, screw, servo motor and speed reducer, in addition, a main shaft motor required for punching, slotting and cutting is installed, the number of the main shaft motor is composed of one to multiple, and the main shaft motor can also be composed of one tool changing main shaft and a tool magazine, in addition, an automatic plate grabbing suction cup, a plate automatic positioning device and a plate automatic pushing and dust removing device are matched, so that automatic feeding, automatic positioning, automatic punching, slotting, cutting and automatic discharging and dust removing of the plate can be realized.

[0040] The automatic labeling equipment is composed of a rack and one or two sets of movable mechanical parts, each set of mechanical part is composed of front and rear, left and right driven guide rack, servo motor and speed reducer, cooperates with a material sorting device, a bar code printer and a labeling device to automatically label the plate.

[0041] The above is only the preferred embodiment of the utility model, and is not used for limiting the utility model, and the utility model can have various changes and changes for the person skilled in the art. Any modification, equivalent replacement, improvement and the like within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An integrated panel processing system, characterized by, The comprehensive plate processing system comprises a rack (5), gear and rack transmission systems and guide rail and slider guiding systems are installed on the left and right sides of the rack (5), a first plate processing device (1), an automatic plate turning device (2), an automatic label sticking device (3) and a second plate processing device (4) are sequentially arranged from left to right above the transmission system and the guiding system according to the working procedures, all the devices are connected with gears through motors, the gears are driven by the motors to move along the racks, and the movement of the processing devices in the left and right directions on the rack is realized; The first plate processing device (1), the automatic plate turning device (2), the automatic label sticking device (3) and the second plate processing device (4) are fixedly installed or slidably installed on the rack; The rack (5) is a multi-section assembled structure, and the first plate processing device (1), the automatic plate turning device (2), the automatic label sticking device (3) and the second plate processing device (4) are respectively installed on a certain section or several sections of the rack; A plurality of workbenches are arranged on the upper surface of the rack, which are a front surface processing workbench, a back surface processing workbench, a label sticking workbench and a cutting workbench, wherein a through slot for accommodating a plate turning support is formed on the front surface processing workbench, and the plate turning support falls into the through slot when the plate turning support is not working.

2. The integrated panel processing system of claim 1, wherein The comprehensive plate processing system is provided with an automatic feeding device.

3. The integrated panel processing system of claim 2, wherein, The automatic feeding device is a hydraulic lifting platform or a gantry manipulator or a feeding mechanical arm or a multi-axis manipulator, and the hydraulic lifting platform is provided with a first suction cup for grabbing materials.

4. The integrated panel processing system of claim 1, wherein, The automatic plate turning device (2) comprises a double-output-shaft power mechanism, and a set of plate turning supports is symmetrically connected to the front and rear sides of the double-output-shaft power mechanism, a plurality of second suction cups for fixing plates are installed on each set of plate turning supports.

5. The integrated panel processing system of claim 1, wherein, The first plate processing device (1) comprises at least one of a punching mechanism, a slotting mechanism and an edge trimming mechanism.

6. The integrated panel processing system of claim 1, wherein, The second plate processing device (4) comprises at least one of a punching mechanism, a slotting mechanism and a cutting mechanism.

7. The integrated panel processing system of claim 1, wherein The automatic label sticking device (3) comprises a material arranging device, a bar code printer and a label taking device.

8. The integrated panel processing system of claim 1, wherein, The comprehensive plate processing system further comprises a receiving device arranged at the discharging end of the device.

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