Ceramic kiln energy-saving device

By using corrosion-resistant materials for the outer and inner layers of the energy-saving device in the ceramic kiln, the problem of poor corrosion resistance has been solved, achieving stable operation and extended service life in harsh environments.

CN223691539UActive Publication Date: 2025-12-19YIXING ZHONGCUN KILN PRODS
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Patent Information

Application Number
CN202422917648.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-12-19
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing energy-saving devices for ceramic kilns have poor corrosion resistance and low usage intensity, leading to device damage, affecting performance and shortening lifespan.

Method used

The device employs an outer and inner layer structure made of materials with excellent corrosion resistance, including a metal substrate layer, an alloy steel layer, an alloy material layer, an epoxy coating layer, and an acrylic coating layer, combined with a heat insulation layer made of high-temperature resistant and flame-retardant fiber material, to enhance the device's corrosion resistance, wear resistance, and high-temperature resistance.

Benefits of technology

It improves the strength and rigidity of the device, effectively resisting the erosion of high temperature, high pressure and corrosive gases, ensuring long-term stable operation in harsh environments and extending its service life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a ceramic kiln energy-saving device which comprises an energy saver, the upper end of the energy saver is communicated with a smoke outlet bin, the upper end of the smoke outlet bin is communicated with a smoke outlet pipe, the lower end of the energy saver is communicated with a smoke inlet bin, and the lower end of the smoke inlet bin is communicated with a smoke inlet pipe. The front side and the rear side of the lower end of the right side of the energy saver communicate with connecting pipes. The utility model has the beneficial effects that the corrosion-resistant layer has good weather resistance and chemical resistance, is suitable for corrosion prevention of steel structures in various environments, is generally used for long-acting corrosion prevention of the steel structures, has the characteristics of corrosion resistance, wear resistance, high temperature resistance and the like due to the arrangement of the outer material layer and the inner material layer, and is suitable for popularization and application. The energy saver can be used for manufacturing bearings, buildings, ships, automobile parts and the like, the use strength and hardness of the energy saver are improved, meanwhile, corrosion of high temperature, high pressure and corrosive gas can be effectively resisted, enough strength and stability can be provided, and it is ensured that the energy saver stably operates for a long time in a severe working environment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the energy -conserving device related technical field of ceramic kiln, specifically is a kind of energy -conserving device of ceramic kiln. BACKGROUND

[0002] Kiln refers to the ceramic ware or is the tool of fritting enamel to the surface of metal ware. Generally, it is built with bricks and stones, and can be made into various specifications according to needs, and can be operated by using combustible gas, oil or electricity. Electric kiln is easier to control temperature than kiln using combustible gas and oil, but some potters and sculptors think that the temperature of electric kiln rises too fast. The temperature in the bore of kiln is measured by pyrometer or temperature cone, and can be seen through the peephole.

[0003] The existing ceramic kiln energy-saving device has poor corrosion resistance and low use strength, which can cause the energy-saving device to be damaged due to corrosion and low strength, affecting the use effect of the energy-saving device and shortening the service life of the energy-saving device.

[0004] Therefore, it is necessary to provide a ceramic kiln energy-saving device to solve the above technical problems. The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the utility model, and should not necessarily be regarded as acknowledging or implying in any form that the information constitutes prior art known to those skilled in the art. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a ceramic kiln energy-saving device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A kind of ceramic kiln energy-saving device, including energy saver, the upper end of the energy saver is communicated with smoke outlet storehouse, the upper end of the smoke outlet storehouse is communicated with smoke outlet pipe, the lower end of the energy saver is communicated with smoke inlet storehouse, the lower end of the smoke inlet storehouse is communicated with smoke inlet pipe, the front side and the back side of the lower end of the right side of the energy saver are both communicated with connecting pipe, the front side and the back side of the upper end of the left side of the energy saver are both communicated with delivery pipe, the energy saver includes material outer layer, the inner chamber of the material outer layer is provided with heat preservation layer, the inner chamber of the heat preservation layer is provided with material inner layer, the outer surface of the material outer layer is provided with corrosion-resistant layer, the material outer layer includes metal base material layer, the outer surface of the metal base material layer is provided with alloy steel layer, the outer surface of the alloy steel layer is provided with alloy material layer, the corrosion-resistant layer includes epoxy coating layer, the outer surface of the epoxy coating layer is provided with acrylic coating layer.

[0008] Preferably, the upper end of the smoke outlet pipe and the lower end of the smoke inlet pipe are both provided with fixed flange one.

[0009] Preferably, the right side of the connecting pipe and the left side of the conveying pipe are both provided with fixed flanges two.

[0010] Preferably, the material of the material outer layer is the same as the material of the material inner layer, and the material of the smoke outlet bin and the smoke inlet bin is the same as the material of the material outer layer.

[0011] Preferably, the material of the heat preservation layer is high-temperature-resistant and flame-retardant fiber material.

[0012] Preferably, the outer side of the fixed flange one and the outer side of the fixed flange two are both annularly provided with positioning holes.

[0013] Compared with the prior art, the energy-saving device has the advantages that: the corrosion-resistant layer has good weather resistance and chemical resistance, is suitable for steel structure corrosion prevention in various environments, is usually used for long-acting corrosion prevention of steel structures, has corrosion resistance, wear resistance, high-temperature resistance and other characteristics through the setting of the material outer layer and the material inner layer, can be used for manufacturing bearings, building, ship and automobile parts, etc., increases the use strength and hardness of the energy-saving device, can effectively resist the erosion of high temperature, high pressure and corrosive gas, can provide sufficient strength and stability, and ensures long-term stable operation of the energy-saving device in harsh working environment. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a front view structural schematic diagram of the energy-saving device of the ceramic kiln.

[0015] Figure 2 It is a left side view schematic diagram of the energy-saving device structure of the ceramic kiln.

[0016] Figure 3 It is a partial sectional view of the energy-saving device structure of the ceramic kiln.

[0017] Figure 4 It is a schematic diagram of the material outer layer structure of the energy-saving device of the ceramic kiln.

[0018] Figure 5 It is a schematic diagram of the corrosion-resistant layer structure of the energy-saving device of the ceramic kiln.

[0019] In the figure: 1, energy-saving device; 2, smoke outlet bin; 3, smoke outlet pipe; 4, smoke inlet bin; 5, smoke inlet pipe; 6, connecting pipe; 7, conveying pipe; 8, material outer layer; 810, metal base material layer; 820, alloy steel layer; 830, alloy material layer; 9, heat preservation layer; 10, material inner layer; 11, corrosion-resistant layer; 1101, epoxy coating layer; 1102, acrylic coating layer; 12, fixed flange one; 13, fixed flange two. DETAILED DESCRIPTION

[0020] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] Please refer to Figures 1-5 The utility model provides a kind of ceramic kiln energy-saving device technical scheme: including economizer 1, the upper end of economizer 1 is communicated with smoke outlet 2, the upper end of smoke outlet 2 is communicated with smoke pipe 3, the lower end of economizer 1 is communicated with smoke inlet 4, the lower end of smoke inlet 4 is communicated with smoke inlet pipe 5, the front side and rear side of the lower end of the right side of economizer 1 are both communicated with connecting pipe 6, the front side and rear side of the upper end of the left side of economizer 1 are both communicated with conveying pipe 7, economizer 1 includes material outer layer 8, the inner cavity of material outer layer 8 is provided with heat preservation layer 9, the inner cavity of heat preservation layer 9 is provided with material inner layer 10, the outer surface of material outer layer 8 is provided with corrosion resistant layer 11, material outer layer 8 includes metal base material layer 810, the outer surface of metal base material layer 810 is provided with alloy steel layer 820, the outer surface of alloy steel layer 820 is provided with alloy material layer 830, corrosion resistant layer 11 includes epoxy coating layer 1101, the outer surface of epoxy coating layer 1101 is provided with acrylic coating layer 1102.

[0022] Further, the upper end of smoke pipe 3 and the lower end of smoke inlet pipe 5 are both installed with fixed flange one 12, through the good weather resistance and chemical resistance of acrylic coating layer 1102, it is suitable for steel structure corrosion prevention in various environments.

[0023] Further, the right side of connecting pipe 6 and the left side of conveying pipe 7 are both installed with fixed flange two 13, through the good corrosion resistance and adhesion of epoxy coating layer 1101, it is suitable for primer coating of steel structure, and epoxy zinc-rich primer is one of commonly used anticorrosive coatings, which requires that the surface treatment of base material reaches a certain degree of cleanliness and roughness, and is usually used for long-term corrosion protection of steel structure.

[0024] Further, the material of material inner layer 10 is same with material outer layer 8, the material of smoke inlet 4 and smoke outlet 2 is same with material outer layer 8, through the setting of metal base material layer 810 and alloy steel layer 820, it has the characteristics of corrosion resistance, wear resistance and high temperature resistance, and can be used for manufacturing bearings, buildings, ships and automobile parts, etc., increases the use intensity and hardness of economizer 1, and can also effectively resist the erosion of high temperature, high pressure and corrosive gas, and can provide sufficient strength and stability, to ensure that economizer 1 can run stably for a long time in harsh working environment.

[0025] Further, the material of the heat preservation layer 9 is high-temperature-resistant and flame-retardant fiber material, and the alloy material layer 830 has the characteristics of corrosion resistance, high temperature resistance, high strength and the like, thereby further increasing the corrosion resistance and high temperature resistance of the energy saving device 1 and prolonging the service life of the energy saving device 1.

[0026] Further, the outer side of the fixed flange one 12 and the outer side of the fixed flange two 13 are annularly provided with positioning holes, and the heat preservation layer 9 not only has excellent high-temperature resistance, but also enhances the high-temperature resistance of other materials, and has super high heat preservation performance, thereby achieving good heat preservation effect on the energy saving device 1.

[0027] It should be noted that the utility model is a kind of ceramic kiln energy-saving device, through the good weather resistance and chemical resistance of acrylic coating layer 1102, it is suitable for the anticorrosion of steel structure under various environments, through the good corrosion resistance and adhesion of epoxy coating layer 1101, it is suitable for the primer coating of steel structure, epoxy zinc-rich primer is one of commonly used anticorrosive coatings, it requires that the surface treatment of base material reaches certain cleanliness and roughness, it is usually used for long-acting anticorrosion of steel structure, through the setting of metal substrate layer 810 and alloy steel layer 820, it has the characteristics of corrosion resistance, wear resistance, high temperature resistance and the like, can be used to manufacture bearing, building, ship and automobile parts, etc., increase the use intensity and hardness of energy saving device 1, can also effectively resist the erosion of high temperature, high pressure and corrosive gas, can also provide sufficient strength and stability, ensure that energy saving device 1 is long-term stable operation in harsh working environment, through the setting of alloy material layer 830, it has the characteristics of corrosion resistance, high temperature resistance, high strength and the like, further increases the corrosion resistance and high temperature resistance of energy saving device 1, prolongs the service life of energy saving device 1, through the setting of heat preservation layer 9, not only has excellent high-temperature resistance, but also enhances the high-temperature resistance of other materials, and also has super high heat preservation performance, which achieves good heat preservation effect on the energy saving device 1.

[0028] For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0029] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.

Claims

1. A ceramic kiln energy saving device, characterized by: The utility model provides an energy saving device, which comprises an energy saving device (1), an outlet smoke bin (2) communicated with the upper end of the energy saving device (1), an outlet smoke pipe (3) communicated with the upper end of the outlet smoke bin (2), an inlet smoke bin (4) communicated with the lower end of the energy saving device (1), an inlet smoke pipe (5) communicated with the lower end of the inlet smoke bin (4), a connecting pipe (6) communicated with the front side and the back side of the lower end of the right side of the energy saving device (1), a conveying pipe (7) communicated with the front side and the back side of the upper end of the left side of the energy saving device (1), a material outer layer (8) of the energy saving device (1), a heat preservation layer (9) arranged in the inner cavity of the material outer layer (8), a material inner layer (10) arranged in the inner cavity of the heat preservation layer (9), a corrosion resistant layer (11) arranged on the outer surface of the material outer layer (8), a metal base material layer (810) of the material outer layer (8), an alloy steel layer (820) arranged on the outer surface of the metal base material layer (810), an alloy material layer (830) arranged on the outer surface of the alloy steel layer (820), and an epoxy coating layer (1101) of the corrosion resistant layer (11), wherein the outer surface of the epoxy coating layer (1101) is provided with an acrylic coating layer (1102).

2. A ceramic kiln energy saving device according to claim 1, characterized in that: The upper end of the outlet smoke pipe (3) and the lower end of the inlet smoke pipe (5) are both provided with a fixed flange one (12).

3. A ceramic kiln energy saving device according to claim 1, characterized in that: The right side of the connecting pipe (6) and the left side of the conveying pipe (7) are both provided with a fixed flange two (13).

4. The energy saving device for ceramic kiln according to claim 1, characterized in that: The material of the material inner layer (10) is the same as that of the material outer layer (8), and the materials of the inlet smoke bin (4) and the outlet smoke bin (2) are the same as that of the material outer layer (8).

5. A ceramic kiln energy saving device according to claim 1, characterized in that: The material of the heat preservation layer (9) is a high-temperature-resistant and flame-retardant fiber material.

6. A ceramic kiln energy saving device according to claim 2, characterized in that: The outer side of the fixed flange one (12) and the outer side of the fixed flange two (13) are both provided with a positioning hole in the form of annular.