Foaming ceramic interface agent coating equipment

By designing coating equipment, a conveyor line and spraying/brushing mechanisms are used to achieve uniform coating of foamed ceramic panels, solving the problems of low efficiency and unevenness of manual coating, and improving coating quality and efficiency.

CN223698153UActive Publication Date: 2025-12-23ANHUI SKSHU PAINT CO LTD
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Patent Information

Application Number
CN202423226781.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-23
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The application of interface agents to existing foamed ceramic slabs is inefficient and prone to unevenness, and manual application also suffers from low efficiency and unevenness.

Method used

Design a coating device that includes a conveyor line, a spraying mechanism, and a brushing mechanism. The conveyor line drives the foamed ceramic plate to move, and multiple spray guns are used to spray the interface agent, which is then brushed evenly by the brushing mechanism to ensure uniform coating.

Benefits of technology

It improved the application quality and efficiency of the interface agent, achieved uniform coating, and improved production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223698153U_ABST
Patent Text Reader

Abstract

The utility model relates to foaming ceramic manufacturing equipment, in particular to foaming ceramic interface agent coating equipment. Comprising a conveying line used for driving the foaming ceramic plate to move from front to back, a spraying mechanism used for spraying an adhesion agent to the foaming ceramic plate and a brushing mechanism used for uniformly brushing the adhesion agent on the foaming ceramic plate. The spraying mechanism comprises an arc-shaped machine frame fixedly installed on the conveying line and a plurality of spraying guns connected to the arc-shaped machine frame in a sliding mode, the brushing mechanism comprises a brushing machine frame and a brush body fixedly installed on the brushing machine frame, and a cavity corresponding to the foaming ceramic plate in shape is defined by the brush body; when the foaming ceramic plate moves from front to back along with the conveying line, the outer surface of the foaming ceramic plate makes contact with the brush body, and therefore the interface agent is evenly brushed. The utility model provides foaming ceramic interface agent coating equipment. The coating quality and efficiency of an interface agent can be improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to a foamed ceramic production equipment, in particular to a foamed ceramic interface agent coating equipment. BACKGROUND

[0002] Foamed ceramic is generally applied in external wall or indoor decoration, which has the characteristics of light weight, high strength, convenient installation, simple operation and wide application range. In the production process of foamed ceramic, interface agent needs to be sprayed on the plate body to enhance the bonding force between materials, improve the physical and chemical properties of materials, and improve the surface characteristics of materials. When the existing foamed ceramic plate is coated with interface agent, manual coating is generally used, but the efficiency of manual coating is low and there may be unevenness. SUMMARY

[0003] Therefore, the present application provides a foamed ceramic interface agent coating equipment to improve the coating quality and efficiency of the interface agent.

[0004] In order to achieve the above purpose, the present application realizes the following technical scheme:

[0005] A foamed ceramic interface agent coating equipment, characterized in that: it comprises a conveying line for driving the foamed ceramic plate to move from front to back, a spraying mechanism for spraying interface agent on the foamed ceramic plate, and a brushing mechanism for brushing the interface agent on the foamed ceramic plate; the spraying mechanism comprises an arc-shaped rack fixedly installed on the conveying line and a plurality of spraying guns slidingly connected to the arc-shaped rack; the brushing mechanism comprises a brushing rack and a brush body fixedly installed on the brushing rack; the brush body surrounds a cavity corresponding to the shape of the foamed ceramic plate; when the foamed ceramic plate moves from front to back along the conveying line, the outer surface of the foamed ceramic plate is in contact with the brush body, so that the interface agent is evenly brushed.

[0006] The above-mentioned foamed ceramic interface agent coating equipment can continuously move the foamed ceramic plate through the conveying line, and when passing through the spraying mechanism, the plurality of spraying guns spray interface agent around the surface of the foamed ceramic plate, and then pass through the brushing mechanism, the brush body can evenly brush the interface agent on the surface of the foamed ceramic plate, so that the coating quality and efficiency of the interface agent are improved.

[0007] In some embodiments, an arc-shaped groove is provided on the arc-shaped rack, the spraying gun is fixedly installed on the spraying sliding block, the spraying sliding block has a convex portion slidingly connected with the arc-shaped groove, so that the spraying sliding block can be adjusted by moving in the arc-shaped groove, and the spraying sliding block and the arc-shaped rack are locked by bolts. The spraying sliding block and the spraying sliding block are slidingly connected, the position can be adjusted by sliding, and the position is fixed by bolts, so that the installation position of the plurality of spraying guns can be adjusted.

[0008] In some embodiments, the brush body comprises bristles and a fixing clamp for fixing the bristles, the fixing clamp is provided with a plurality of fixing screws, the brush coating frame is provided with a long slot matched with the fixing screws, the fixing screws are inserted into the long slot, and nuts are threadedly connected to the fixing screws to fix the fixing screws to the brush coating frame. The fixing clamp is used to clamp the bristles to fix the bristles. Since the bristles are consumables and need to be replaced, the fixing clamp is detachably installed with the brush coating frame through the screws for easy disassembly in the later stage.

[0009] In some embodiments, the middle position of the conveying belt of the conveying line is further provided with a limiting strip protruding upward and extending in the conveying direction, the bottom of the foamed ceramic plate is provided with an embedding groove extending in the conveying direction and recessed upward, and the embedding groove is clamped into the limiting strip to limit the left-right deviation of the foamed ceramic plate. Since the foamed ceramic plate cannot deviate left and right, the spraying quality can be further improved. The embedding groove is arranged at the bottom of the foamed ceramic plate, which is connected with the wall surface and does not affect the aesthetic appearance of the foamed ceramic plate.

[0010] Since the foamed ceramic plate will generate a certain resistance when it hits the bristles, a friction-increasing pattern or protrusion can be added to the conveying belt.

[0011] In some embodiments, a guide mechanism is further arranged on the front side of the spraying mechanism, the guide mechanism comprises two guide assemblies arranged on the left and right sides of the conveying line respectively, the guide assembly comprises a guide frame and a guide plate for guiding the foamed ceramic plate, the guide plate is fixedly provided with a fixing rod, the fixing rod is arranged in the through hole of the guide frame, the fixing rod is further threadedly connected with a fixing nut for fixedly locking the fixing rod to the guide frame, and the front side of the guide plate is outwardly bent. The guide mechanism is arranged to guide the foamed ceramic plate so that the embedding groove of the foamed ceramic plate can be accurately clamped into the limiting strip when the foamed ceramic plate enters from the previous process.

[0012] In some embodiments, the number of spraying mechanisms is two or more, and an outer shell is arranged outside the spraying mechanism.

[0013] In some embodiments, a recovery barrel for recovering the interface agent is further arranged below the brush coating mechanism. The recovery barrel can send the collected interface agent to the spray gun through the water pump.

[0014] From the above technical solutions, the present application has at least the following advantages and positive effects:

[0015] The application discloses a foamed ceramic interface agent coating equipment, which can continuously move foamed ceramic plates through a conveying line, multiple spraying guns can spray interface agents around the surfaces of the foamed ceramic plates when the foamed ceramic plates pass through a spraying mechanism, and then the foamed ceramic plates pass through a brushing mechanism, so that the interface agents on the surfaces of the foamed ceramic plates can be brushed and uniformly distributed through the brushing bodies, and the coating quality and efficiency of the interface agents can be improved through the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of an embodiment of the application;

[0017] Figure 2 It is a structural schematic diagram of a conveying line in an embodiment of the application;

[0018] Figure 3 It is a structural schematic diagram of a spraying mechanism in an embodiment of the application;

[0019] Figure 4 It is a connection schematic diagram of the spraying mechanism in an embodiment of the application;

[0020] Figure 5 It is a connection schematic diagram of a brushing mechanism in an embodiment of the application;

[0021] Figure 6 It is a connection schematic diagram of a guiding mechanism in an embodiment of the application.

[0022] Label explanation: 1, conveying line; 11, conveying belt; 12, convex strip; 2, spraying mechanism; 21, arc-shaped rack; 211, arc-shaped groove; 22, spraying gun; 23, spraying sliding block; 231, convex part; 3, brushing mechanism; 31, brushing rack; 311, long groove; 321, cavity; 322, fixed clamp; 323, brush; 33, fixed screw; 34, nut; 4, guiding assembly; 41, guiding rack; 42, guiding plate; 43, fixed rod; 5, shell; 6, foamed ceramic plate; 61, embedded groove. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the application more clear, the application will be further described in detail below with reference to the drawings. The terms used in the embodiment part of the application are only used for explaining the specific embodiments of the application, and are not intended to limit the application.

[0024] Reference Figures 1 to 6The embodiment of the present application provides a foamed ceramic interface agent coating equipment, which comprises a conveying line for driving the foamed ceramic plate 6 to move from front to back, a spraying mechanism 2 for spraying the interface agent to the foamed ceramic plate 6 and a brushing mechanism 3 for brushing the interface agent on the foamed ceramic plate 6; the spraying mechanism 2 comprises an arc-shaped frame 21 fixedly installed on the conveying line and a plurality of spraying guns 22 slidably connected to the arc-shaped frame 21, and the brushing mechanism 3 comprises a brushing frame 31 and a brush body fixedly installed on the brushing frame 31, the brush body surrounds a cavity 321 corresponding to the shape of the foamed ceramic plate 6, and when the foamed ceramic plate 6 moves from front to back along the conveying line, the outer surface of the foamed ceramic plate 6 is in contact with the brush body, so that the interface agent is evenly brushed.

[0025] The foamed ceramic interface agent coating equipment can continuously move the foamed ceramic plate 6 through the conveying line 1, when the foamed ceramic plate 6 passes through the spraying mechanism 2, a plurality of spraying guns 22 spray the interface agent to the surface of the foamed ceramic plate 6, and then the foamed ceramic plate 6 passes through the brushing mechanism 3, the brush body can evenly brush the interface agent on the surface of the foamed ceramic plate 6, and the coating quality and efficiency of the interface agent can be improved through the equipment.

[0026] The arc-shaped frame 21 is provided with an arc-shaped groove 211, the spraying gun 22 is fixedly installed on the spraying sliding block 23, the spraying sliding block 23 has a convex portion 231 slidably connected with the arc-shaped groove 211, so that the spraying sliding block 23 can be adjusted by moving in the arc-shaped groove 211, and the spraying sliding block 23 is locked with the arc-shaped frame 21 through bolts. The spraying sliding block 23 is slidably connected with the spraying sliding block 23, the position can be adjusted by sliding, and the position is fixed through bolts, so that the positions of a plurality of spraying guns can be conveniently adjusted.

[0027] The brush body comprises bristles 323 and a fixing clamp 322 for fixing the bristles 323, the fixing clamp 322 is provided with a plurality of fixing screws 33, the brushing frame 31 is provided with a long groove 311 matched with the fixing screws 33, the fixing screws 33 penetrate into the long groove 311, and the fixing screws 33 are further threadedly connected with nuts 34, so that the fixing screws 33 are fixedly installed on the brushing frame 31. The fixing clamp 322 is used for clamping the bristles 323 and plays a role of fixing the bristles 323, since the bristles 323 are consumables and need to be replaced, the fixing clamp 322 is detachably installed with the brushing frame 31 through the screws, so that the fixing clamp 322 can be conveniently detached in the later period.

[0028] The middle position of the conveying belt 11 of the conveying line 1 is also provided with a limiting strip 12 which is upwardly protruding and extends along the conveying direction, and the bottom of the foamed ceramic plate 6 is provided with an embedding groove 61 which is upwardly recessed and extends along the conveying direction, and the embedding groove 61 is clamped into the limiting strip 12, so as to limit the left and right deviation of the foamed ceramic plate 6. Since the foamed ceramic plate 6 cannot deviate left and right, the spraying quality can be further improved. The embedding groove is arranged at the bottom of the foamed ceramic plate, and the position is connected with the wall surface, and the embedding groove does not affect the aesthetic appearance of the foamed ceramic plate. Since the foamed ceramic plate will generate a certain resistance when it collides with the brush, the friction-increasing pattern or protrusion can be added on the conveying belt.

[0029] The front side of the spraying mechanism 2 is also provided with a guiding mechanism, the guiding mechanism comprises two guiding assemblies 4 which are arranged at the left and right sides of the conveying line 1 respectively, the guiding assembly 4 comprises a guiding frame 41 and a guiding plate 42 which is used for guiding the foamed ceramic plate 6, the guiding plate 42 is fixedly provided with a fixed rod 43 which is arranged in the through hole of the guiding frame 41, and the fixed rod 43 is also threadedly connected with a fixed nut 34 which is used for fixedly locking the fixed rod 43 on the guiding frame 41, and the front side of the guiding plate 42 is outwardly bent. The guiding mechanism is arranged for guiding the foamed ceramic plate, so that when the foamed ceramic plate enters from the previous process, the embedding groove of the foamed ceramic plate can be accurately clamped into the limiting strip.

[0030] The number of the spraying mechanism 2 is two or more, and the spraying mechanism 2 is also covered with an outer shell 5.

[0031] A recovery barrel for recovering the interface agent is also arranged below the brushing mechanism 3. The recovery barrel can send the collected interface agent to the spray gun through the water pump.

[0032] The working process and the use method of the foamed ceramic interface agent coating equipment in the above embodiment are briefly described as follows:

[0033] The foamed ceramic plate 6 is arranged on the conveying line of the equipment after passing through the guiding mechanism from the conveying line of the previous process, and the embedding groove of the foamed ceramic plate 6 is clamped into the limiting strip, then the conveying line 1 moves the foamed ceramic plate 6 to the spraying mechanism 2, stops, and multiple spray guns spray the foamed ceramic plate 6 on the surface of the foamed ceramic plate 6, the foamed ceramic plate 6 continues to move to the brushing mechanism 3, the interface agent on the surface of the foamed ceramic plate 6 is brushed uniformly through the brush 323, and the spraying is completed.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit the present application; although the above embodiments of the present application are described in detail, those skilled in the art should understand that the technical solutions recorded in the above embodiments can be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments.

Claims

1. A foamed ceramic interface agent application apparatus characterized by: The application relates to a foamed ceramic plate interface agent spraying device, which comprises a conveying line (1) for driving the foamed ceramic plate (6) to move from front to back, a spraying mechanism (2) for spraying interface agent on the foamed ceramic plate (6), and a brushing mechanism (3) for brushing the interface agent on the foamed ceramic plate (6) even.

2. A foamed ceramic interface agent application apparatus according to claim 1, characterized in that: An arc-shaped groove (211) is arranged on the arc-shaped frame (21), the spraying gun (22) is fixedly arranged on a spraying sliding block (23), the spraying sliding block (23) has a convex part (231) which is slidably connected with the arc-shaped groove (211), so that the spraying sliding block (23) can be adjusted by moving in the arc-shaped groove (211), and the spraying sliding block (23) and the arc-shaped frame (21) are locked by bolts.

3. A foamed ceramic interface agent application apparatus according to claim 1, characterized in that: The brush body comprises bristles (323) and fixing clamps (322) for fixing the bristles (323), a plurality of fixing screws (33) are arranged on the fixing clamps (322), a long groove (311) matched with the fixing screws (33) is arranged on the brushing frame (31), the fixing screws (33) are inserted into the long groove (311), and nuts (34) are threadedly connected on the fixing screws (33), so that the fixing screws (33) are fixedly arranged on the brushing frame (31).

4. The foamed ceramic interface agent application apparatus of claim 1, wherein: The middle position of the conveying belt (11) of the conveying line (1) is also provided with a limiting strip (12) which is upwardly protruded and arranged along the conveying direction, the bottom of the foamed ceramic plate (6) is provided with an embedding groove (61) which is arranged along the conveying direction and is upwardly recessed, and the embedding groove (61) is clamped into the limiting strip (12), so that the foamed ceramic plate (6) is limited to be deviated leftward and rightward.

5. A foamed ceramic interface agent application apparatus according to claim 4, wherein: A guide mechanism is arranged on the front side of the spraying mechanism (2), the guide mechanism comprises two guide assemblies (4) arranged on the left and right sides of the conveying line (1) respectively, the guide assembly (4) comprises a guide frame (41) and a guide plate (42) for guiding the foamed ceramic plate (6), a fixing rod (43) is fixedly arranged on the guide plate (42), the fixing rod (43) is arranged in a through hole of the guide frame (41), a fixing nut (34) is threadedly connected on the fixing rod (43) and used for fixing and locking the fixing rod (43) on the guide frame (41), and the front side of the guide plate (42) is outwardly bent.

6. A foamed ceramic interface agent application apparatus according to claim 1, wherein: The number of the spraying mechanism (2) is more than two, and an outer shell (5) is arranged outside the spraying mechanism (2).

7. The foamed ceramic interface agent application apparatus of claim 1, wherein: A recovery barrel for recovering the interface agent is arranged below the brushing mechanism (3).