Batch automatic ultrasonic cleaning device for flexible manufacturing workshop

By designing a batch automated ultrasonic cleaning device for flexible manufacturing workshops, the problem of existing equipment being unable to adapt to diverse cleaning needs has been solved, achieving an efficient and flexible cleaning solution and improving cleaning efficiency and production line flexibility.

CN223698718UActive Publication Date: 2025-12-23HUST WUXI RES INST +1
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Patent Information

Application Number
CN202423192408.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-23
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning equipment lacks flexibility and is difficult to adapt to the diverse and batch cleaning needs in flexible manufacturing workshops. Traditional cleaning methods are inefficient and unstable.

Method used

Design a flexible manufacturing workshop batch automated ultrasonic cleaning device that includes a chassis, transport components, cleaning components, liquid storage components, and drying components. Through the collaborative work of the components within the chassis, batch cleaning of diverse products can be achieved. It is equipped with multiple cleaning liquid storage tanks and drying components to adapt to the needs of different workpieces, and combines a buffer component and a touch screen for flexible control.

Benefits of technology

It improves cleaning efficiency and flexibility, saves space and production costs, adapts to the batch cleaning needs of diverse workpieces, and improves drying efficiency and production line flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flexible manufacturing workshop batch automatic ultrasonic cleaning device which comprises a machine box, a conveying assembly and at least one cleaning assembly. The conveying assembly is configured to convey a to-be-cleaned workpiece to the feeding end of the cleaning assembly or convey the cleaned workpiece from the cleaning assembly to the next procedure, the cleaning assembly comprises a cleaning station, a liquid storage assembly and a drying assembly, the cleaning station is arranged in the machine box, the liquid storage assembly is arranged at the bottom in the machine box, and the drying assembly is arranged in the machine box. The drying assemblies are arranged above the liquid storage assembly at intervals, and the liquid storage assembly and the drying assemblies are connected with the cleaning station. According to the batch automatic ultrasonic cleaning device for the flexible manufacturing workshop, through cooperation of the machine box, the conveying assembly and the cleaning assembly, the structure is compact, the space is saved, meanwhile, batch cleaning of diversified products is achieved, and the cleaning efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of cleaning equipment, especially relates to a flexible manufacturing workshop batch automatic ultrasonic cleaning device. BACKGROUND

[0002] With the increasing demand of manufacturing industry for efficient and precise production, especially in the field of precision manufacturing, the cleanliness of workpieces has become a key factor to ensure product quality. Under this background, the traditional manual cleaning and mechanical cleaning methods gradually expose their defects of low efficiency and unstable effect, which are difficult to adapt to the increasingly complex and diversified workpiece cleaning requirements. Especially in the flexible manufacturing workshop, there are various types of workpieces with different shapes, and the diversification and batch requirement of cleaning tasks put higher challenges on the cleaning technology.

[0003] Ultrasonic cleaning technology, as an efficient and precise cleaning method, can efficiently remove dirt on the surface of workpieces by cavitation effect, and is especially suitable for precision workpieces with complex shape or small pores on the surface. However, most of the ultrasonic cleaning equipment on the market is fixed design, which lacks enough flexibility and is difficult to meet the batch cleaning requirements of diversified products in the flexible manufacturing workshop. Therefore, it is an urgent need to develop a flexible manufacturing workshop batch automatic ultrasonic cleaning device to improve the production efficiency and product quality of manufacturing industry. SUMMARY

[0004] To solve the related technical problems, the purpose of the utility model is to provide a flexible manufacturing workshop batch automatic ultrasonic cleaning device to solve the above problems.

[0005] To achieve the above purpose, the utility model embodiment adopts the following technical scheme:

[0006] A flexible manufacturing workshop batch automatic ultrasonic cleaning device, comprising a case, a conveying assembly and at least one cleaning assembly, wherein:

[0007] The cleaning assembly is arranged in the interior of the case, and the conveying assembly is configured to transport the workpiece to be cleaned to the feeding end of the cleaning assembly or transport the cleaned workpiece from the cleaning assembly to the next process,

[0008] The cleaning assembly comprises a cleaning station, a liquid storage assembly and a drying assembly, the cleaning station is arranged in the interior of the case, the liquid storage assembly is arranged at the bottom of the interior of the case, and the drying assembly is arranged above the liquid storage assembly in intervals, and the liquid storage assembly and the drying assembly are connected with the cleaning station respectively.

[0009] Optionally, the cleaning station comprises a cleaning tank, a sealing member, a guide rail and a carrier, the cleaning tank is arranged in the interior of the cabinet, the carrier is arranged at the feeding port of the cleaning tank, the guide rail is arranged on the cleaning tank and the carrier, the guide rail is configured to transport the workpiece to be cleaned on the carrier to the interior of the cleaning tank, and the sealing member is arranged below the carrier and can reciprocate along the length direction of the sealing member, and the sealing member is configured to be transported to the interior of the cleaning tank and seal the cleaning tank.

[0010] Optionally, the liquid storage assembly comprises a first liquid storage member, a second liquid storage member and a third liquid storage member, the first liquid storage member, the second liquid storage member and the third liquid storage member are arranged in sequence at the bottom of the cabinet and are connected with the cleaning station respectively.

[0011] Optionally, the first liquid storage member comprises a first liquid tank, a first pump body, a first filter and a first pipe, clean water is arranged in the first liquid tank, one end of the first pump body is connected with the first liquid tank, the other end of the first pump body is connected with one end of the first pipe, the first filter is arranged on the first pipe, and the other end of the first pipe is connected with the cleaning station.

[0012] Optionally, the second liquid storage member comprises a second liquid tank, a second pump body, a second filter and a second pipe, rinsing liquid is arranged in the second liquid tank, one end of the second pump body is connected with the second liquid tank, the other end of the second pump body is connected with one end of the second pipe, the second filter is arranged on the second pipe, and the other end of the second pipe is connected with the cleaning station.

[0013] Optionally, the third liquid storage member comprises a third liquid tank, a third pump body, a third filter and a third pipe, rinsing liquid is arranged in the third liquid tank, one end of the third pump body is connected with the third liquid tank, the other end of the third pump body is connected with one end of the third pipe, the third filter is arranged on the third pipe, and the other end of the third pipe is connected with the cleaning station.

[0014] Optionally, the drying assembly comprises a first drying member and a second drying member, the first drying member and the second drying member are arranged side by side, and wherein:

[0015] The exhaust end of the first drying member is fixedly installed on the inner wall of the cabinet, the air outlet end of the first drying member is connected with the cleaning station, and the first drying member is configured to perform blow-drying treatment on the workpiece after cleaning on the cleaning station;

[0016] The exhaust end of the second drying member is fixedly installed on the inner wall of the cabinet, the air outlet end of the second drying member is connected with the cleaning station, and the second drying member is configured to perform vacuum drying treatment on the workpiece after cleaning on the cleaning station.

[0017] Optionally, the flexible manufacturing workshop batch automatic ultrasonic cleaning device further comprises a buffer assembly, the buffer assembly is arranged in the cabinet and located at one side of the cleaning station, and the buffer assembly comprises a plurality of receiving stations, the receiving stations are configured to carry the workpieces to be cleaned.

[0018] Optionally, a touch screen is arranged on the cabinet, and the touch screen is configured to display cleaning information and adjust the time of each cleaning program.

[0019] Optionally, at least one air vent is arranged on the top of the cabinet.

[0020] The flexible manufacturing workshop batch automatic ultrasonic cleaning device provided by the utility model has the following beneficial effects compared with the prior art.

[0021] 1. The cabinet, the conveying assembly and the cleaning assembly are matched, the structure is compact, space is saved, batch cleaning of diversified products is realized, and the cleaning efficiency is improved.

[0022] 2. The liquid storage assembly is arranged, the recycling of a plurality of cleaning liquids is realized, and the production cost is saved.

[0023] 3. The first drying member and the second drying member are arranged, the batch processing of workpieces of different types and specifications is suitable, and the drying efficiency is improved.

[0024] 4. The buffer assembly is arranged, the flexible production line is adapted, and the overall flexibility is improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate and understand the technical scheme in the embodiments of the utility model, the drawings needed to be used in the background art and the embodiment description of the utility model will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to the contents of the embodiments of the utility model and the drawings by those skilled in the art without creative labor.

[0026] Figure 1 is a structure schematic view of a flexible manufacturing workshop batch automatic ultrasonic cleaning device provided by the utility model embodiment;

[0027] Figure 2 is a structure schematic view of a cleaning station in a flexible manufacturing workshop batch automatic ultrasonic cleaning device provided by the utility model embodiment;

[0028] Figure 3 is a structure schematic view of a liquid storage assembly in a flexible manufacturing workshop batch automatic ultrasonic cleaning device provided by the utility model embodiment;

[0029] Figure 4 is a structure schematic view of the drying assembly in the flexible manufacturing workshop batch automatic ultrasonic cleaning device provided by the embodiment of the utility model,

[0030] Figure 5 is a structure schematic view of the buffer assembly in the flexible manufacturing workshop batch automatic ultrasonic cleaning device provided by the embodiment of the utility model. DETAILED DESCRIPTION

[0031] The utility model will be described further in detail below with reference to the drawings.

[0032] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The drawings show the preferred embodiments of the utility model. However, the utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. It should be noted that when a component is referred to as "fixed to" another component, it can be directly on the other component or there can be a middle component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there can be a middle component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as understood by those skilled in the art of the technology to which the utility model belongs. The terms used in the specification of the utility model herein are only for the purpose of describing the specific embodiments and are not intended to limit the utility model. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0033] Please refer to Figures 1 to 5 As shown in the drawings, the embodiment provides a flexible manufacturing workshop batch automatic ultrasonic cleaning device, which comprises a case 1, a conveying assembly and at least one cleaning assembly, wherein: the cleaning assembly is arranged in the interior of the case 1, the conveying assembly is configured to convey the workpiece to be cleaned to the feed end of the cleaning assembly or convey the workpiece cleaned from the cleaning assembly to the next process, the cleaning assembly comprises a cleaning station, a liquid storage assembly and a drying assembly, the cleaning station is arranged in the interior of the case 1, the liquid storage assembly is arranged at the bottom of the interior of the case 1, and the drying assembly is arranged above the liquid storage assembly in intervals, and the liquid storage assembly and the drying assembly are connected with the cleaning station respectively.

[0034] It can be seen that through the cooperation of the case 1, the conveying assembly and the cleaning assembly, the structure is compact, space is saved, and batch cleaning of diversified products is realized, thereby improving the cleaning efficiency.

[0035] As an implementation form, the cleaning station comprises a cleaning tank 2, a sealing member 3, a guide rail 4 and a carrier 5, the cleaning tank 2 is arranged in the interior of the cabinet 1, the carrier 5 is arranged at the feeding port of the cleaning tank 2, the guide rail 4 is arranged on the cleaning tank 2 and the carrier 5, the guide rail 4 is configured to transport the workpiece to be cleaned on the carrier 5 to the interior of the cleaning tank 2, and the sealing member 3 is arranged below the carrier 5 and is reciprocally movable along the length direction of the sealing member 3, the sealing member 3 is configured to be transported to the interior of the cleaning tank 2 and seal the cleaning tank 2.

[0036] It can be seen that the cleaning station has a compact structure, saves installation space, and is suitable for flexible production lines, thereby improving the overall flexibility.

[0037] As an implementation form, the liquid storage assembly comprises a first liquid storage member, a second liquid storage member and a third liquid storage member, the first liquid storage member, the second liquid storage member and the third liquid storage member are arranged in sequence at the bottom of the cabinet 1 and are respectively connected with the cleaning station.

[0038] Specifically, the first liquid storage member, the second liquid storage member and the third liquid storage member respectively store and provide different cleaning liquids, and the first liquid storage member, the second liquid storage member and the third liquid storage member do not affect each other when supplying liquid, and only one kind of cleaning liquid is provided to the cleaning station at a time.

[0039] Specifically, the first liquid storage member comprises a first liquid tank 6, a first pump body 7, a first filter 8 and a first conduit 9, clean water is arranged in the first liquid tank 6, one end of the first pump body 7 is connected with the first liquid tank 6, the other end of the first pump body 7 is connected with one end of the first conduit 9, the first filter 8 is arranged on the first conduit 9, and the other end of the first conduit 9 is connected with the cleaning station.

[0040] Specifically, the second liquid storage member comprises a second liquid tank, a second pump body 10, a second filter 11 and a second conduit 12, rinsing liquid is arranged in the second liquid tank, one end of the second pump body 10 is connected with the second liquid tank, the other end of the second pump body 10 is connected with one end of the second conduit 12, the second filter 11 is arranged on the second conduit 12, and the other end of the second conduit 12 is connected with the cleaning station.

[0041] Specifically, the third liquid storage member comprises a third liquid tank, a third pump body 13, a third filter 14 and a third conduit 15, rinsing liquid is arranged in the third liquid tank, one end of the third pump body 13 is connected with the third liquid tank, the other end of the third pump body 13 is connected with one end of the third conduit 15, the third filter 14 is arranged on the third conduit 15, and the other end of the third conduit 15 is connected with the cleaning station.

[0042] It can be seen that by arranging the liquid storage assembly, the recycling use of multiple cleaning liquids is realized, the production cost is saved, and at the same time, multiple liquid tanks are arranged to store different cleaning liquids, so as to adapt to various workpieces.

[0043] As an implementation form, the drying assembly comprises a first drying piece 16 and a second drying piece 17, which are arranged side by side, wherein: the air exhaust end of the first drying piece 16 is fixedly installed on the inner wall of the cabinet 1, the air outlet end of the first drying piece 16 is connected to the cleaning station, and the first drying piece 16 is configured to perform air drying treatment on the workpiece after cleaning in the cleaning station; the air exhaust end of the second drying piece 17 is fixedly installed on the inner wall of the cabinet 1, the air outlet end of the second drying piece 17 is connected to the cleaning station, and the second drying piece 17 is configured to perform vacuum drying treatment on the workpiece after cleaning in the cleaning station.

[0044] It can be seen that, by arranging the first drying piece 16 and the second drying piece 17, it is suitable for batch processing of different types and specifications of workpieces, and the drying efficiency is improved.

[0045] As an implementation form, the flexible manufacturing workshop batch automatic ultrasonic cleaning device further comprises a buffer assembly 18, which is arranged inside the cabinet 1 and located on one side of the cleaning station, and the buffer assembly 18 comprises a plurality of receiving stations, which are configured to carry the workpieces to be cleaned.

[0046] It can be seen that, by arranging the buffer assembly 18, the flexible production line is adapted, and the overall flexibility is improved.

[0047] As an implementation form, the cabinet 1 is provided with a touch screen 19, which is configured to display cleaning information and adjust the time of each cleaning program.

[0048] It can be seen that, by arranging the touch screen 19, the personnel can understand the cleaning situation, and targeted adjustment can be made according to the needs of different workpieces.

[0049] As an implementation form, at least one air vent 20 is arranged on the top of the cabinet 1.

[0050] It can be seen that, by arranging the air vent 20, the heat of the drying assembly can be discharged, and the temperature in the cabinet 1 is prevented from being too high.

[0051] In the embodiments disclosed in the present application, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, "connection" can be fixed connection, or detachable connection, or integral connection; "connection" can be direct connection, or indirect connection through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments disclosed in the present application can be understood according to the specific circumstances.

[0052] The above examples only illustrate the basic principles and characteristics of the present application, and the present application is not limited to the above examples, and various changes and modifications can be made without departing from the spirit and scope of the present application. These changes and modifications all fall within the scope of the present application claimed. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A batch automated ultrasonic cleaning device for flexible manufacturing workshops, characterized in that, The automated ultrasonic cleaning device for batch production in the flexible manufacturing workshop includes a chassis, a transport assembly, and at least one set of cleaning components, wherein: The cleaning assembly is disposed inside the chassis, and the transport assembly is configured to transport the workpiece to be cleaned to the feed end of the cleaning assembly or to transport the cleaned workpiece from the cleaning assembly to the next process. The cleaning assembly includes a cleaning station, a liquid storage assembly, and a drying assembly. The cleaning station is located inside the chassis, the liquid storage assembly is located at the bottom inside the chassis, and the drying assembly is spaced above the liquid storage assembly. The liquid storage assembly and the drying assembly are respectively connected to the cleaning station.

2. The automated ultrasonic cleaning device for batch processing in a flexible manufacturing workshop according to claim 1, characterized in that, The cleaning station includes a cleaning tank, a seal, a guide rail, and a carrier. The cleaning tank is located inside the machine housing. The carrier is located at the inlet of the cleaning tank. The guide rail is located on the cleaning tank and the carrier. The guide rail is configured to transport the workpiece to be cleaned on the carrier to the inside of the cleaning tank. The seal is reciprocatingly located below the carrier along its own length. The seal is configured to be transported to the inside of the cleaning tank and to seal the cleaning tank.

3. The automated ultrasonic cleaning device for batch processing in a flexible manufacturing workshop according to claim 1, characterized in that, The liquid storage assembly includes a first liquid storage element, a second liquid storage element, and a third liquid storage element. The first liquid storage element, the second liquid storage element, and the third liquid storage element are sequentially arranged at the bottom of the chassis and are respectively connected to the cleaning station.

4. The automated ultrasonic cleaning device for batch processing in a flexible manufacturing workshop according to claim 3, characterized in that, The first liquid storage device includes a first liquid storage tank, a first pump body, a first filter, and a first conduit. The first liquid storage tank is filled with clean water. One end of the first pump body is connected to the first liquid storage tank, and the other end of the first pump body is connected to one end of the first conduit. The first filter is installed on the first conduit, and the other end of the first conduit is connected to the cleaning station.

5. The automated ultrasonic cleaning device for batch processing in a flexible manufacturing workshop according to claim 3, characterized in that, The second liquid storage component includes a second liquid storage tank, a second pump body, a second filter, and a second conduit. The second liquid storage tank is filled with rinsing liquid. One end of the second pump body is connected to the second liquid storage tank, and the other end of the second pump body is connected to one end of the second conduit. The second filter is installed on the second conduit, and the other end of the second conduit is connected to the cleaning station.

6. The automated ultrasonic cleaning device for batch processing in a flexible manufacturing workshop according to claim 3, characterized in that, The third liquid storage component includes a third liquid storage tank, a third pump body, a third filter, and a third conduit. The third liquid storage tank is filled with rinsing liquid. One end of the third pump body is connected to the third liquid storage tank, and the other end of the third pump body is connected to one end of the third conduit. The third filter is installed on the third conduit, and the other end of the third conduit is connected to the cleaning station.

7. The automated ultrasonic cleaning device for batch processing in a flexible manufacturing workshop according to claim 1, characterized in that, The drying assembly includes a first drying element and a second drying element, which are arranged side by side, wherein: The exhaust end of the first drying element is fixedly installed on the inner wall of the machine housing, and the outlet end of the first drying element is connected to the cleaning station. The first drying element is configured to perform air drying on the workpiece after cleaning at the cleaning station. The exhaust end of the second drying element is fixedly installed on the inner wall of the housing, and the outlet end of the second drying element is connected to the cleaning station. The second drying element is configured to perform vacuum drying on the workpiece after cleaning at the cleaning station.

8. The automated ultrasonic cleaning device for batch processing in a flexible manufacturing workshop according to claim 1, characterized in that, The automated ultrasonic cleaning device for batch processing in the flexible manufacturing workshop also includes a buffer component, which is disposed inside the chassis and located on one side of the cleaning station. The buffer component includes multiple receiving stations, which are configured to hold the workpieces to be cleaned.

9. The automated ultrasonic cleaning device for batch processing in a flexible manufacturing workshop according to claim 1, characterized in that, The chassis is equipped with a touch screen, which is configured to display cleaning information and adjust the time of each cleaning program.

10. The automated ultrasonic cleaning device for batch processing in a flexible manufacturing workshop according to claim 1, characterized in that, The top of the chassis is provided with at least one vent.