Material conveying mechanism of extruding machine

By designing raw material and exhaust gas treatment components for the extruder's feeding mechanism, the problems of exhaust gas heat waste and raw material impurity screening were solved, achieving heat recovery and product quality improvement.

CN223698916UActive Publication Date: 2025-12-23KUNSHAN POLYMRUIMER NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202423116346.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-23
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The heat in the extruder exhaust cannot be recovered and utilized, and the material conveying mechanism cannot effectively screen out non-alloy metal impurities in the raw materials, affecting product quality.

Method used

An extruder conveying mechanism was designed, comprising a raw material processing component and an exhaust gas treatment component. The raw material is screened and preheated using a screening plate, magnetic ring, screen, and drive impeller. High-temperature exhaust gas is sprayed through nozzles to dry and preheat the raw material. At the same time, particulate matter in the exhaust gas is treated using a filter shell to achieve heat recovery.

Benefits of technology

It improved the screening efficiency of raw materials and the quality of products, realized the recovery and utilization of exhaust heat, and improved production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an extruder material conveying mechanism which comprises an extruder, a raw material processing assembly and a tail gas processing assembly, the extruder comprises an extruder body, a feeding pipe is installed at a feeding port of the extruder body, and a tail gas discharging pipe is installed at a tail gas discharging port of the extruder body; the raw material processing assembly comprises a shell, the shell is fixedly connected to the feeding pipe, a screening plate is detachably installed in the shell, a plurality of first magnetic attraction rings are fixedly connected to the bottom of the screening plate, a screen is fixedly connected into the shell, and a rotating shaft is rotationally connected to the screen. The raw material processing device is arranged, so that raw materials entering the extruding machine can be screened, non-alloy impurities in the raw materials are screened out, and the product quality is improved; the high-temperature tail gas is conveyed into the raw material treatment device after being treated, the raw materials are dried and preheated while the raw material screening effect is improved, and therefore recycling of heat in the tail gas is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to extruder technical field, concretely relates to a kind of extruder material conveying mechanism. BACKGROUND

[0002] Extruder is mainly used for light alloy (such as aluminum alloy, copper alloy and magnesium alloy) pipe, bar, profile production. It is processed into the profile required by the way of extrusion to metal ingot, is widely used in industrial field, including building, traffic, aerospace etc.

[0003] Extruder heating process is an important link when using, and the purpose of heating is to soften metal, so that it is more easily extruded through die, to improve production efficiency and product quality. Exhaust gas containing a large amount of heat is discharged from extruder, and the heat in exhaust gas cannot be recycled after existing exhaust gas is treated and discharged, causing waste of heat source. Meanwhile, raw materials are transported through plastic mechanism, and the material conveying mechanism cannot process raw materials, so that non-alloy metal impurities mixed in raw materials cannot be screened, affecting the quality of products.

[0004] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the background of the present utility model and should not be construed as acknowledging that this information constitutes related art of prior art that is already known to those of ordinary skill in the art. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a kind of extruder material conveying mechanism, it can solve the problem that heat cannot be recycled when extruder exhaust is discharged and conveying mechanism cannot screen and process raw materials.

[0006] To achieve the above-mentioned purpose, the technical scheme provided by a specific embodiment of the utility model is as follows:

[0007] An extruder material conveying mechanism, comprising:

[0008] Extruder, including extruder body, feed pipe is installed at the feed inlet of extruder body, so that raw materials are added into extruder body through feed pipe for extrusion treatment. Tail gas discharge pipe is installed at the tail gas discharge port of extruder body, and tail gas in extruder body is discharged through tail gas discharge pipe.

[0009] The raw material processing assembly comprises a shell fixedly connected to the feeding pipe, so that the screened raw material passes through the shell and is added into the extruder body through the feeding pipe. A screening plate is detachably installed in the shell, so that the screening plate is easily detached from the shell and is used for screening the raw material entering the shell. The bottom of the screening plate is fixedly connected with a plurality of first magnetic attraction rings. The raw material screened by the screening plate flows through the first magnetic attraction rings, so that the magnetic metal impurities in the raw material are treated by the first magnetic attraction rings. A screen is fixedly connected in the shell and is used for re-screening the raw material screened by the screening plate. A rotating shaft is rotatably connected to the screen, and a first gas conveying groove is formed in the rotating shaft. The first gas conveying groove is used for conveying the high-temperature tail gas. A plurality of driving impellers are fixedly connected to the side wall of the rotating shaft, so that the rotation of the rotating shaft drives the plurality of driving impellers to rotate, so that the driving impellers drive the raw material on the screen to rotate, thereby improving the screening efficiency of the raw material by stirring. A plurality of second gas conveying grooves are formed in the driving impellers, and the second gas conveying grooves are in communication with the first gas conveying groove, so that the high-temperature tail gas conveyed in the first gas conveying groove can be conveyed into the second gas conveying groove. A plurality of nozzles are installed on the side wall of the driving impeller, and the tail gas in the second gas conveying groove can be sprayed out through the nozzles.

[0010] The tail gas treatment assembly comprises a filter shell in communication with the tail gas discharge pipe, so that the tail gas discharged by the tail gas discharge pipe is treated by the filter shell.

[0011] In one or more embodiments of the present application, the screen is arranged at the bottom of the screening plate, so that the screening plate screens the raw material first. A plurality of screen holes are formed in the screening plate, and the raw material is screened through the screen holes.

[0012] In one or more embodiments of the present application, a plurality of first magnetic attraction rings are arranged between a plurality of screen holes, and a second magnetic attraction ring is fixedly connected to the bottom of the first magnetic attraction ring, so that the raw material screened through the screen holes flows between the first magnetic attraction rings, so that the first magnetic attraction rings adsorb and treat the magnetic metal impurities in the raw material.

[0013] In one or more embodiments of the present application, a bearing is installed at the center of the screen, and the rotating shaft is installed in the bearing. Under the action of the bearing, the rotating shaft is stably installed and can rotate.

[0014] In one or more embodiments of the utility model, the side wall of rotating shaft is installed with inner ring on the upside of driving impeller, a plurality of first air inlet holes are arranged on the position of the side wall of rotating shaft with inner ring, a plurality of second air inlet holes matched with first air inlet hole are arranged on the side wall of inner ring, so that high temperature tail gas can enter into first gas conveying groove through second air inlet hole and first air inlet hole, and the rotation of rotating shaft can drive the rotation of inner ring.

[0015] In one or more embodiments of the utility model, the outer side of inner ring is rotatably connected with outer ring in a sealed manner, a third air inlet hole is arranged on the side wall of outer ring, and a second gas conveying pipe is fixedly connected on the outer side wall of third air inlet hole. The high temperature tail gas can be conveyed into second air inlet hole through third air inlet hole by second gas conveying pipe, so as to realize the conveying of high temperature tail gas into first gas conveying groove, and since the relative rotation between outer ring and inner ring can be realized, the outer ring can be in a fixed state when the inner ring rotates with rotating shaft, so as to ensure the firm connection between second gas conveying pipe and outer ring and realize the conveying of tail gas.

[0016] In one or more embodiments of the utility model, a sleeve slot is arranged on the top of rotating shaft, and a sleeve rod is sleeved in the sleeve slot, so that the rotating shaft can drive the rotation of sleeve rod.

[0017] In one or more embodiments of the utility model, the sleeve rod is rotatably connected to the screening plate in a penetrating manner, and a pair of stirring impellers are fixedly connected on the side wall of the upper end of the screening plate, so that the rotation of the sleeve rod drives the rotation of the stirring impellers, so that the stirring impellers can stir the raw materials on the screening plate, and the screening efficiency of the screening plate on the raw materials is improved.

[0018] In one or more embodiments of the utility model, a first gas conveying pipe is installed on the tail gas discharge pipe, one end of the first gas conveying pipe away from the tail gas discharge pipe is installed on the air inlet of filter shell, and one end of the second gas conveying pipe away from the third air inlet hole is installed on the air outlet of filter shell.

[0019] In one or more embodiments of the utility model, a first filter screen and a second filter screen are detachably installed in the filter shell, the first filter screen is arranged on the side close to the air inlet of filter shell, the impurities such as particulate matters in tail gas are treated through the first filter screen and the second filter screen, and the first filter screen and the second filter screen are convenient to disassemble, so that the later cleaning and replacement are convenient.

[0020] Compared with the prior art, the raw material treatment device is arranged, raw material entering into the extruder can be screened and treated, non-alloy impurities in the raw material are screened out, and the quality of products is improved; high-temperature tail gas is conveyed into the raw material treatment device after treatment, the screening effect of the raw material is improved, the raw material is dried and preheated, and therefore the heat in the tail gas is recycled. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments described in the present application, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0022] Figure 1 It is a front view of the extruder material conveying mechanism in an embodiment of the present application.

[0023] Figure 2 It is a perspective view of the extruder material conveying mechanism in an embodiment of the present application.

[0024] Figure 3 It is a sectional view of the extruder material conveying mechanism in an embodiment of the present application.

[0025] Figure 4 It is a schematic view of A in the present application. Figure 3

[0026] Figure 5 It is a schematic view of B in the present application. Figure 4

[0027] Figure 6 It is an exploded view of the upper part of the first screening plate and the second screening plate in the present application.

[0028] Figure 7 It is a schematic view of C in the present application. Figure 6

[0029] MAIN REFERENCE NUMERALS:

[0030] ​​​1-Extruder, 11-Extruder body, 12-Feed pipe, 13-Tail exhaust pipe, 14-First air supply pipe, 15-Second air supply pipe, 2-Raw material processing assembly, 21-Shell, 22-Screwing plate, 23-Screw, 24-Screw hole, 25-First magnetic ring, 26-Second magnetic ring, 27-Bearing, 28-Rotating shaft, 29-First air supply groove, 210-Drive impeller, 211-Second air supply groove, 212-Nozzle, 213-First air inlet, 214-Inner ring, 215-Second air inlet, 216-Outer ring, 217-Third air inlet, 218-Socket groove, 219-Socket rod, 220-Agitator impeller, 221-Discharge port, 3-Tail exhaust treatment assembly, 31-Filter housing, 32-First filter screen, 33-Second filter screen. Detailed Implementation

[0031] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0032] like Figures 1-3 As shown, an extruder feeding mechanism in one embodiment of the present invention includes an extruder 1, a raw material processing component 2, and an exhaust gas processing component 3.

[0033] like Figures 1-3 As shown, the extruder 1 includes an extruder body 11. A feed pipe 12 is installed at the feed inlet of the extruder body 11, allowing raw materials to be fed into the extruder body 11 for extrusion. An exhaust pipe 13 is installed at the exhaust outlet of the extruder body 11, through which exhaust gas inside the extruder body 11 is discharged.

[0034] like Figures 2-7As shown, the raw material processing assembly 2 comprises a shell 21 fixedly connected to the feed pipe 12, so that the screened and processed raw material passes through the shell 21 and is added to the extruder body 11 through the feed pipe 12. A screening plate 22 is detachably installed in the shell 21, so that the screening plate 22 is easily detached from the shell 21, and the screening plate 22 is used to screen the raw material entering the shell 21. A plurality of first magnetic attraction rings 25 are fixedly connected to the bottom of the screening plate 22. The raw material screened by the screening plate 22 flows through the first magnetic attraction rings 25, so that the magnetic metal impurities in the raw material are processed by the first magnetic attraction rings 25. A screen 23 is fixedly connected in the shell 21, and the screen 23 is used to screen the raw material screened by the screening plate 22 again. A rotating shaft 28 is rotatably connected to the screen 23, and a first gas conveying groove 29 is formed in the rotating shaft 28. The first gas conveying groove 29 is used to convey the high-temperature tail gas. A plurality of drive impellers 210 are fixedly connected to the side wall of the rotating shaft 28, so that the rotation of the rotating shaft 28 drives the plurality of drive impellers 210 to rotate, so that the drive impellers 210 drive the raw material on the screen 23 to rotate, thereby improving the screening efficiency of the raw material by stirring. A second gas conveying groove 211 is formed in each of the plurality of drive impellers 210, and the second gas conveying groove 211 is in communication with the first gas conveying groove 29, so that the high-temperature tail gas conveyed in the first gas conveying groove 29 can be conveyed into the second gas conveying groove 211. A plurality of nozzles 212 are installed on the side wall of the drive impeller 210, and the tail gas in the second gas conveying groove 211 can be sprayed out through the nozzles 212. The gas supplied to the second gas conveying groove 211 is set to be a gas with a relatively large pressure, so that the gas sprayed out of the nozzles 212 has a relatively large pressure, thereby impacting the drive impeller 210 when the gas is sprayed out of the nozzles 212, so that the drive impeller 210 drives the rotating shaft 28 to rotate, so that the sprayed gas drives the rotation of the rotating shaft 28 to stir the raw material, and the high-temperature gas can contact the raw material, thereby achieving the functions of re-drying the raw material and preheating the raw material entering the extruder body 11, thereby ensuring that the raw material entering the extruder body 11 is dry.

[0035] Optionally, the screening plate 22 is easily detachable, so that the screening plate 22 is easily replaced. In specific use, the screening plate 22 can be replaced according to the particle size requirements of the extruder for the raw material, and when the raw material extruded by the extruder itself has magnetism, the screening plate 22 is replaced by one without the first magnetic attraction ring 25 installed at the bottom, thereby avoiding the first magnetic attraction ring 25 from attracting the raw material.

[0036] As shown in Figures 3-5 The screen 23 is arranged at the bottom of the screening plate 22, so that the screening plate 22 screens the raw material first. A plurality of screen holes 24 are formed in the screening plate 22, and the raw material is screened through the screen holes 24.

[0037] As shown in Figures 3-5As shown, a plurality of first magnetic rings 25 are arranged between the plurality of sieve holes 24, and the bottom of the first magnetic ring 25 is fixedly connected with a second magnetic ring 26, so that the raw materials screened through the sieve hole 24 will flow between the first magnetic ring 25, so that the first magnetic ring 25 can adsorb the metal impurities with magnetism in the raw materials.

[0038] As shown in the drawings, Figures 3-5 The center of the screen 23 is provided with a bearing 27, and a rotating shaft 28 is installed in the bearing 27. Under the action of the bearing 27, the rotating shaft 28 can be stably installed and rotated.

[0039] As shown in the drawings, Figures 5-7 The side wall of the rotating shaft 28 is provided with an inner ring 214 on the upper side of the driving impeller 210, and a plurality of first air inlet holes 213 are formed in the position of the side wall of the rotating shaft 28 where the inner ring 214 is installed. A plurality of second air inlet holes 215 matched with the first air inlet holes 213 are formed in the side wall of the inner ring 214, so that the high-temperature tail gas can enter the first gas conveying groove 29 through the second air inlet holes 215 and the first air inlet holes 213, and the rotation of the rotating shaft 28 will drive the inner ring 214 to rotate.

[0040] As shown in the drawings, Figures 5-7 The outer side of the inner ring 214 is rotatably connected with an outer ring 216 in a sealed manner, and a third air inlet hole 217 is formed in the side wall of the outer ring 216. The outer side wall of the third air inlet hole 217 is fixedly connected with a second gas conveying pipe 15. Through the second gas conveying pipe 15, the high-temperature tail gas can be conveyed into the second air inlet hole 215 through the third air inlet hole 217, so as to realize the conveying of the high-temperature tail gas into the first gas conveying groove 29. Since the outer ring 216 and the inner ring 214 can rotate relative to each other, when the inner ring 214 rotates with the rotating shaft 28, the outer ring 216 can be in a fixed state, thereby ensuring the firm connection between the second gas conveying pipe 15 and the outer ring 216, and realizing the conveying of the tail gas.

[0041] As shown in the drawings, Figures 5-7 The top of the rotating shaft 28 is provided with a sleeve groove 218, and a sleeve rod 219 is sleeved in the sleeve groove 218, so that the rotating shaft 28 can drive the sleeve rod 219 to rotate.

[0042] As shown in the drawings, Figures 5-7 The sleeve rod 219 is rotatably connected to the screening plate 22 in a penetrating manner, and a pair of stirring impellers 220 are fixedly connected to the side wall of the upper end of the screening plate 22. The rotation of the sleeve rod 219 drives the stirring impellers 220 to rotate, so that the stirring impellers 220 can stir the raw materials on the screening plate 22, thereby improving the screening efficiency of the screening plate 22.

[0043] As shown in the drawings, Figure 4As shown, the side wall of the shell 21 is provided with a discharge port 221, the bottom of the screening plate 22 is flush with the upper surface of the screen 23, so that the raw materials intercepted on the screen 23 are treated through the discharge port 221.

[0044] As shown in the drawings, Figures 1-3 As shown, the tail gas treatment assembly 3 includes a filter housing 31, the filter housing 31 and the tail gas discharge pipe 13 are communicated, so that the tail gas discharged by the tail gas discharge pipe 13 is treated by the filter housing 31.

[0045] As shown in the drawings, Figures 1-3 As shown, the tail gas discharge pipe 13 is provided with a first gas conveying pipe 14, the end of the first gas conveying pipe 14 away from the tail gas discharge pipe 13 is installed on the air inlet of the filter housing 31, and the end of the second gas conveying pipe 15 away from the third air inlet hole 217 is installed on the air outlet of the filter housing 31. The tail gas discharged by the tail gas discharge pipe 13 is conveyed to the filter housing 31 for treatment, and the treated tail gas in the filter housing 31 is conveyed to the first gas conveying groove 29 for drying and preheating of the raw materials, so as to realize the recycling of the heat in the tail gas. At the same time, in order to make the tail gas conveyed to the first gas conveying groove 29 have a certain pressure, a booster device can be provided to convey the tail gas.

[0046] As shown in the drawings, Figures 1-3 As shown, the filter housing 31 is detachably provided with a first filter screen 32 and a second filter screen 33, the first filter screen 32 is arranged on the side close to the air inlet of the filter housing 31, the first filter screen 32 and the second filter screen 33 are used to treat the particulate matter and other impurities in the tail gas, and the detachable first filter screen 32 and second filter screen 33 facilitate the later cleaning and replacement.

[0047] In use, the tail gas discharged by the tail gas discharge pipe 13 and treated is conveyed to the first gas conveying groove 29 through the second gas conveying pipe 15 under the action of the booster device, and finally the tail gas is sprayed out through the nozzle 212, which drives the rotating shaft 28 to rotate the sleeve rod 219, so as to rotate the driving impeller 210 and the stirring impeller 220; the raw materials are added to the shell 21, and the raw materials are screened through the screen hole 24 and flow between the first magnetic attraction rings 25 under the rotation of the stirring impeller 220, the first magnetic attraction rings 25 can adsorb and treat the magnetic metal impurities in the raw materials during the flow, and then the raw materials fall on the screen 23 and are stirred by the driving impeller 210, at the same time, the high-temperature gas sprayed out by the nozzle 212 can dry and preheat the raw materials, and the dried and preheated raw materials are conveyed to the extruder body 11 for extrusion through the screen 23 and the feeding pipe 12.

[0048] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0049] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.

Claims

1. An extruder feed mechanism characterized by, The utility model relates to an extruder and raw material processing assembly and tail gas treatment assembly thereof, and belongs to the field of extruder. The extruder comprises an extruder body, a feeding pipe is arranged at a feeding port of the extruder body, and a tail gas discharge pipe is arranged at a tail gas discharge port of the extruder body. The raw material processing assembly comprises a shell, a screening plate is detachably arranged in the shell, a plurality of first magnetic attraction rings are fixedly connected to the bottom of the screening plate, a screen is fixedly connected in the shell, a rotating shaft is rotatably connected to the screen, a first gas conveying groove is arranged in the rotating shaft, a plurality of driving impellers are fixedly connected to the side wall of the rotating shaft, a second gas conveying groove is arranged in each of the driving impellers, the second gas conveying groove is in communication with the first gas conveying groove, and a plurality of nozzles are arranged on the side wall of the driving impeller. The tail gas treatment assembly comprises a filter shell, and the filter shell is in communication with the tail gas discharge pipe.

2. A feed mechanism for an extrusion press as claimed in claim 1, wherein The screen is arranged at the bottom of the screening plate, and a plurality of screen holes are arranged in the screening plate.

3. A feed mechanism for an extrusion press as claimed in claim 2, wherein The first magnetic attraction rings are arranged between the screen holes, respectively, and the bottom of the first magnetic attraction ring is fixedly connected with a second magnetic attraction ring.

4. A feed mechanism for an extrusion press as defined in claim 1, wherein A bearing is arranged at the center of the screen, and the rotating shaft is arranged in the bearing.

5. A feed mechanism for an extrusion press as claimed in claim 4, wherein A plurality of first air inlets are arranged in the side wall of the rotating shaft at the position where the inner ring is arranged, a plurality of second air inlets matched with the first air inlets are arranged in the side wall of the inner ring.

6. A feed mechanism for an extrusion press as claimed in claim 5, wherein An outer ring is rotatably connected to the outer side of the inner ring in a sealed manner, a third air inlet is arranged in the side wall of the outer ring, and a second gas conveying pipe is fixedly connected to the outer side wall of the third air inlet.

7. A feed mechanism for an extrusion press as defined in claim 1, wherein A sleeve connecting groove is arranged at the top of the rotating shaft, and a sleeve connecting rod is sleeved in the sleeve connecting groove.

8. A feed mechanism for an extrusion press as defined in claim 7, wherein The sleeve connecting rod is rotatably connected to the screening plate in a penetrating manner, and a pair of stirring impellers are fixedly connected to the side wall of the upper end of the screening plate.

9. A feed mechanism for an extrusion press as defined in claim 6, wherein A first gas conveying pipe is arranged on the tail gas discharge pipe, one end of the first gas conveying pipe away from the tail gas discharge pipe is arranged on the air inlet of the filter shell, and one end of the second gas conveying pipe away from the third air inlet is arranged on the air outlet of the filter shell.

10. A feed mechanism for an extrusion press as defined in claim 8, wherein A first filter screen and a second filter screen are detachably arranged in the filter shell, and the first filter screen is arranged on the side close to the air inlet of the filter shell.