Underground coal conveyor
The conveyor belt design driven by the push baffle and drive assembly solves the problems of slow transportation speed and easy blockage of traditional scraper conveyors, realizing efficient and safe underground coal transportation, adapting to complex terrain and reducing maintenance costs.
Patent Information
- Application Number
- CN202423193914.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Traditional scraper conveyors are slow and prone to clogging in underground coal transportation, affecting production efficiency, equipment safety, maintenance costs, and time. Excluding traditional methods, especially in long-distance or large-volume situations, the equipment's transportation efficiency is limited, and irregularly shaped or sticky materials are prone to jamming, leading to equipment failure.
The conveyor belt design employs several pusher baffles and drive components. The conveyor plates are movably connected by connecting shafts, and the conveyor wheels are fitted with the conveyor belt. Multi-point drive ensures transportation speed and flexibility. The pusher baffles are connected by dumbbell pins to adapt to uneven routes, and the pusher ears are connected to hydraulic supports to achieve lateral pushing.
It improves transportation speed and efficiency, reduces congestion risks, enhances equipment safety and economy, adapts to complex terrain, reduces maintenance costs and equipment failure risks, and ensures the continuity and safety of long-distance transportation.
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Figure CN223703995U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the conveyor technical field especially relates to a coal mine underground coal conveyor. BACKGROUND
[0002] In the coal mine, mine and metallurgical industry, the scraper conveyor is widely used as an important material transportation equipment, and its development history can be traced back to the early 20th century, which is initially used for the transportation of bulk materials such as underground coal. The equipment drives the scraper in the closed or semi-closed groove to push the material forward, which has the advantages of simple structure, strong adaptability and the like. However, with the increase of use demand, the traditional scraper conveyor exposes some obvious shortcomings in practical application.
[0003] The slow transportation speed is one of the common problems, especially in the case of long transportation distance or large material quantity, the transportation efficiency of the equipment will be limited, which affects the continuity of the whole production process. In addition, the traditional scraper conveyor is easy to be stuck when handling irregular shape or strong viscosity material, which leads to material accumulation or blockage, and further causes equipment failure or even shutdown, and even causes damage to the equipment. This problem not only increases the frequency of maintenance and repair, but also prolongs the downtime of the equipment, which affects the production efficiency.
[0004] Therefore, although the scraper conveyor plays an important role in underground material transportation, the problems of slow transportation speed and easy blockage are always the key bottleneck that needs to be improved. In order to solve the above problems, a kind of underground coal conveyor is proposed. CONTENT OF THE UTILITY MODEL
[0005] In order to solve the above technical problems, the utility model provides a kind of underground coal conveyor.
[0006] In order to achieve the above purpose, the utility model provides a kind of underground coal conveyor, which comprises:
[0007] A plurality of push-off baffles are connected to each other, and a driving assembly is fixedly connected to the push-off baffle;
[0008] A conveying belt is driven by a plurality of driving assemblies to rotate, and the conveying belt is composed of a plurality of conveying plates connected by connecting shafts; the conveying plate comprises a bottom plate, side plates are fixedly connected to the left and right sides of the bottom plate in the conveying direction, and a rear baffle is fixedly connected to the top of the rear end of the bottom plate in the conveying direction.
[0009] According to the underground coal conveyor provided by the application, the front connecting pipe is fixedly connected to the front side of the bottom plate in the conveying direction, the rear connecting pipe is fixedly connected to the rear side of the bottom plate, and the connecting shaft penetrates the rear connecting pipe of the previous conveying plate and the front connecting pipe of the next conveying plate to connect the adjacent two conveying plates.
[0010] According to the underground coal conveyor provided by the application, the driving assembly comprises a driving motor, the driving motor is fixed to a motor support, the motor support is fixed to the side wall of the push baffle, a conveying wheel is drivingly connected to the output end of the driving motor through a shaft coupling, the conveying wheel is rotatably connected to the push baffle, and the conveying wheel is drivingly connected to the conveying belt.
[0011] According to the underground coal conveyor provided by the application, the push baffle has a U-shaped cross section and is arranged on the left side, the right side and the bottom of the conveying wheel and the conveying belt.
[0012] According to the underground coal conveyor provided by the application, a groove is formed in the conveying wheel in the axial direction, and the front connecting pipe and the rear connecting pipe are embedded in the groove.
[0013] According to the underground coal conveyor provided by the application, the adjacent two push baffles are movably connected through a dumbbell pin.
[0014] According to the underground coal conveyor provided by the application, the front connecting pipe and the rear connecting pipe have a movable gap between them after being connected through the connecting shaft.
[0015] According to the underground coal conveyor provided by the application, the push baffle side wall is fixed with a push ear.
[0016] Compared with the prior art, the underground coal conveyor has the following advantages and technical effects:
[0017] Firstly, the design that the conveying plates are movably connected at the front and the rear through the connecting shaft effectively reduces the phenomenon of material jamming, thereby significantly improving the transportation speed and efficiency. Secondly, the rear baffle and the side plate structure of the conveying plate can uniformly bear different sizes of coal, flexibly adapt to irregular or steep transportation routes, and reduce the influence of terrain limitations. In addition, the structural design of the conveyor is simple, the maintenance work becomes more convenient, thereby reducing the maintenance cost and the required time. Finally, the conveying belt is driven to rotate by the plurality of driving assemblies, and the multi-point driving design ensures the transportation capacity in the long working face, reduces the risk of equipment failure, and enhances the overall safety. In summary, the application not only improves the transportation efficiency, but also ensures the safety and economy, and exhibits excellent application value. This innovative design provides a more efficient and reliable solution for the coal transportation field, and has wide popularization potential. BRIEF DESCRIPTION OF DRAWINGS
[0018] The drawings constituting a part of the application are used to provide further understanding of the application, the illustrative embodiments of the application and the description thereof are used to explain the application, and do not constitute improper limitation on the application. In the drawings:
[0019] Figure 1 It is the structure schematic view of the underground coal conveyor of the utility model;
[0020] Figure 2 It is the front structure schematic view of the conveying plate in the utility model;
[0021] Figure 3 It is the back structure schematic view of the conveying plate in the utility model;
[0022] Figure 4 It is the connection state schematic view of the conveying wheel and the conveying plate in the utility model;
[0023] Figure 5 It is the front structure schematic view of the alignment state of two conveying plates in the utility model;
[0024] Figure 6 It is the back structure schematic view of the alignment state of two conveying plates in the utility model;
[0025] Figure 7 It is the structure schematic view of the misalignment state of two conveying plates in the utility model.
[0026] In the figure: 1, drive motor; 2, motor support; 3, push block; 4, dumbbell pin; 5, push ear; 6, coupling; 7, conveying wheel; 8, connecting shaft; 9, conveying plate; 91, bottom plate; 92, side plate; 93, rear baffle; 94, front connecting pipe; 95, rear connecting pipe. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0028] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the utility model will be further described in detail below with reference to the drawings and specific embodiments.
[0029] Referring to Figures 1 to 7 The embodiment provides a kind of underground coal conveyor, comprising:
[0030] Several push blocks 3, several push blocks 3 are connected, and driving assembly is fixedly connected on push block 3;
[0031] The conveying belt is jointly driven to rotate by the driving assemblies, and is formed by a plurality of conveying plates 9 which are movably connected by the connecting shafts 8; the conveying plate 9 comprises a bottom plate 91, and side plates 92 are fixedly connected to the left and right sides of the bottom plate 91 in the conveying direction; and a back baffle 93 is fixedly connected to the top of the rear end of the bottom plate 91 in the conveying direction.
[0032] The plurality of push block baffles 3 are spliced with each other, the driving assemblies are fixedly connected to the push block baffles 3 and drive the conveying belt to rotate, the conveying belt is formed by a plurality of conveying plates 9 which are connected end to end, and the two side plates 92 and the back baffle 93 of the conveying plate 9 jointly form a concave space which can uniformly bear large, small and powdered coal and effectively avoid the blockage problem of the traditional scraper conveyor. The protruding back baffle 93 provides a horizontal power for the coal, which helps to adapt to the irregular or steep transportation route in the underground, thereby reducing the influence of the terrain on the transportation efficiency. The plurality of driving assemblies jointly drive the conveying belt, and the multi-point driving design ensures the transportation capacity in the long working face and reduces the risk of equipment failure.
[0033] The bottom plate 91 is provided with a front connecting pipe 94 fixedly connected to the bottom of the front side in the conveying direction and a rear connecting pipe 95 fixedly connected to the bottom of the rear side, and the connecting shaft 8 penetrates through the rear connecting pipe 95 of the front conveying plate 9 and the front connecting pipe 94 of the rear conveying plate 9 to movably connect the adjacent two conveying plates 9.
[0034] The front connecting pipe 94 and the rear connecting pipe 95 are connected by the connecting shaft 8, so that the conveying plates 9 and the conveying plates 9 connected with each other can also rotate by a certain angle, which is convenient for the bending of the conveying belt.
[0035] The bottom plate 91 is provided with a front connecting pipe 94 fixedly connected to the bottom of the front side in the conveying direction and a rear connecting pipe 95 fixedly connected to the bottom of the rear side, and the connecting shaft 8 penetrates through the rear connecting pipe 95 of the front conveying plate 9 and the front connecting pipe 94 of the rear conveying plate 9 to movably connect the adjacent two conveying plates 9.
[0036] The driving motor 1 is preferably a permanent magnet motor, which drives the conveying wheel 7 to rotate and in turn drives the conveying belt to rotate; the driving motor 1 and the conveying wheel 7 are connected by the shaft coupling 6, which can compensate for the relative displacement between the two shafts to a certain extent and has the functions of buffering, damping, safety protection and the like.
[0037] The bottom plate 91 is provided with a front connecting pipe 94 fixedly connected to the bottom of the front side in the conveying direction and a rear connecting pipe 95 fixedly connected to the bottom of the rear side, and the connecting shaft 8 penetrates through the rear connecting pipe 95 of the front conveying plate 9 and the front connecting pipe 94 of the rear conveying plate 9 to movably connect the adjacent two conveying plates 9.
[0038] The pushing baffle 3 is arranged on both sides and below the conveying belt, so that the pushing baffle 3 encloses the conveying belt and the conveying wheel 7, and when the conveying machine is pushed in the transverse direction, the pushing baffle 3 can be pushed to push multiple components at one time, and the central shaft of the conveying wheel 7 can also provide support force for the conveying belt and the conveying wheel 7.
[0039] The conveying wheel 7 is axially provided with a groove, and the front connecting pipe 94 and the rear connecting pipe 95 are embedded in the groove.
[0040] The groove on the conveying wheel 7 is embedded with the front connecting pipe 94 and the rear connecting pipe 95 on the conveying belt, thereby effectively driving the movement of the conveying belt. At the same time, the conveying wheel 7 provides necessary support for the conveying belt, ensuring that it can safely carry and transport coal.
[0041] The conveying wheel 7 is axially provided with a groove, and the front connecting pipe 94 and the rear connecting pipe 95 are embedded in the groove.
[0042] The dumbbell pin 4 allows a certain degree of flexibility, so that the two pushing baffles 3 can be moderately misaligned, which ensures that the new conveying machine can be pushed in the transverse direction and adapt to uneven working surfaces.
[0043] The conveying wheel 7 is axially provided with a groove, and the front connecting pipe 94 and the rear connecting pipe 95 are embedded in the groove.
[0044] The front connecting pipe 94 and the rear connecting pipe 95 have a gap between them, and when the conveying machine is pushed in the transverse direction, the front connecting pipe 94 and the rear connecting pipe 95 can be misaligned with each other, so that the conveying plate 9 being pushed moves in the transverse direction.
[0045] The conveying wheel 7 is axially provided with a groove, and the front connecting pipe 94 and the rear connecting pipe 95 are embedded in the groove.
[0046] The pushing ear 5 can be connected with the pushing mechanism of the hydraulic support used for transverse movement of the conveying machine, and the required transverse force can be transmitted.
[0047] Method for use
[0048] In the normal working state, the driving motor 1 installed on the motor support 2 drives the conveying wheel 7 in the conveying machine through the shaft coupling 6, so that it starts to rotate. The conveying wheel 7 is closely embedded with the front connecting pipe 94 and the rear connecting pipe 95 on the conveying belt, and the rotation of the conveying wheel 7 transmits power to the conveying belt composed of the conveying plate 9, thereby starting its transportation function.
[0049] When the conveyor needs to be pushed laterally, the hydraulic supports can apply a pushing force to the pushing ears 5 on the pushing baffle 3 through the pushing mechanism in sequence. Since the pushing baffle 3 is connected through the dumbbell pin 4 and has a certain flexibility, it can produce a moderate misalignment, causing the pushing baffle 3 to move laterally in the axial direction perpendicular to the conveying direction. Then, the pushing baffle 3 transmits this lateral movement force to the contacted conveying plate 9, causing a certain misalignment between the stressed conveying plate 9 and the unstressed conveying plate 9. This process causes the pushed part to be pushed a certain distance, after which the hydraulic supports will sequentially push all the pushing baffles 3, completing the overall lateral pushing of the conveyor.
[0050] During the pushing process, if the pushing distance exceeds the limit distance of a single pushing, the predetermined target can be achieved by repeating the pushing operation multiple times. This design enables the conveyor to flexibly cope with various complex working environments, ensuring its efficiency and adaptability in coal transportation. In addition, the efficiency of the overall pushing process also helps to improve the stability of the equipment operation and reduce the transportation risk caused by terrain changes.
[0051] As can be seen, the conveyor not only exhibits excellent performance in vertical transportation, but also through precise design and flexible structure, the lateral pushing function enables the equipment to maintain efficient transportation in various complex situations. All this ensures its wide application prospect and significant economic benefits in the coal industry.
[0052] The details of the utility model not described are conventional technical means known to those skilled in the art.
[0053] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.
[0054] The above-described embodiments are only preferred modes of the utility model, and do not limit the scope of the utility model, and various modifications and improvements to the technical solutions of the utility model made by those skilled in the art without departing from the design spirit of the utility model shall fall within the protection scope of the utility model claimed.
Claims
1. An underground coal conveyor, characterized in that, include: A plurality of push baffles (3) are connected to each other, and a drive assembly is fixedly connected to each push baffle (3); The conveyor belt is driven to rotate by several drive components. The conveyor belt is formed by several conveyor plates (9) connected end to end by a connecting shaft (8). The conveyor plate (9) includes a base plate (91), side plates (92) are fixed to the left and right sides of the base plate (91) in the conveying direction, and a rear baffle (93) is fixed to the top of the rear end of the base plate (91) in the conveying direction.
2. The underground coal conveyor according to claim 1, characterized in that: The bottom front of the base plate (91) in the conveying direction is fixed with a front connecting pipe (94), and the bottom rear is fixed with a rear connecting pipe (95). The connecting shaft (8) passes through the rear connecting pipe (95) on the previous conveying plate (9) and the front connecting pipe (94) on the next conveying plate (9) to make the two adjacent conveying plates (9) movably connected.
3. The underground coal conveyor according to claim 2, characterized in that: The drive assembly includes a drive motor (1), which is fixedly connected to a motor bracket (2). The motor bracket (2) is fixedly connected to the side wall of the push baffle (3). The output end of the drive motor (1) is connected to a conveyor wheel (7) via a coupling (6). The conveyor wheel (7) is rotatably connected to the push baffle (3) and is connected to the conveyor belt.
4. The underground coal conveyor according to claim 3, characterized in that: The push baffle (3) has a U-shaped cross-section and is located on the left and right sides and bottom of the conveyor wheel (7) and the conveyor belt.
5. The underground coal conveyor according to claim 3, characterized in that: The conveyor wheel (7) has an axial groove, and the front connecting pipe (94) and the rear connecting pipe (95) are embedded in the groove.
6. The underground coal conveyor according to claim 1, characterized in that: The two adjacent push baffles (3) are movably connected by dumbbell pins (4).
7. The underground coal conveyor according to claim 2, characterized in that: After the front connecting pipe (94) and the rear connecting pipe (95) are connected by the connecting shaft (8), there is a movable gap between the front connecting pipe (94) and the rear connecting pipe (95).
8. The underground coal conveyor according to claim 1, characterized in that: The pusher baffle (3) has a pusher lug (5) fixedly attached to its side wall.