Multifunctional butterfly valve assembly

By introducing an anti-scaling mechanism consisting of an inner ceramic ring, baffle, sealing ring, and rubber ring into the butterfly valve, the problem of scale formation on the inner wall of the butterfly valve is solved, achieving convenient cleaning and improved sealing performance, extending service life and enhancing the practicality of the butterfly valve.

CN223708551UActive Publication Date: 2025-12-23XINJIANG DATIAN AGRI TECH CO LTD
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Patent Information

Application Number
CN202422571067.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-12-23
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

Scale easily forms on the inner wall of existing butterfly valves, leading to valve leakage, shortened service life, and difficulty in cleaning, resulting in poor practicality.

Method used

The anti-scaling mechanism, which uses an inner ceramic ring, baffle, sealing ring and rubber ring, combined with a disassembly mechanism, enables convenient cleaning of the inner ceramic ring and improves sealing performance.

Benefits of technology

The corrosion resistance of the inner ceramic ring and the smooth ceramic glaze make scale removal easier, extending the service life of the butterfly valve, improving sealing performance, and enhancing the practicality of the butterfly valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of butterfly valves, and discloses a multifunctional butterfly valve assembly which comprises an installation pipe, two first flange plates are fixedly arranged on the outer surface of the installation pipe in a sleeved mode, installation grooves are formed in the outer surfaces of the front side and the rear side of the installation pipe, a fixing pipe is fixedly connected to the upper surface of the installation pipe, and the fixing pipe is communicated with the interior of the installation pipe. According to the multifunctional butterfly valve assembly, the inner ceramic ring can slide out of the mounting pipe, then water scale in the inner ceramic ring can be conveniently cleaned, and due to the fact that the inner ceramic ring has the good corrosion resistance and the ceramic glaze surface is smooth, the water scale in the inner ceramic ring can be conveniently removed; compared with a traditional metal butterfly valve, the inner wall of the inner ceramic ring is more convenient to clean, the cleaning effect is better, the service life of the butterfly valve assembly is prolonged, and the multifunctionality of the butterfly valve is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to butterfly valve technical field, concretely is a multifunctional butterfly valve assembly. BACKGROUND

[0002] Valve is the control part in fluid conveying system, and it has the functions of guiding flow, intercepting flow, throttling and adjusting, and has been widely used in many departments of national economy, such as transportation, metallurgy, construction and other industries. Valves are classified according to their structural forms, such as stop valves, ball valves, butterfly valves and the like, among which butterfly valves are widely used due to their rapid opening and closing, good sealing and other characteristics, and are often used for cutting off, distributing and changing the flow direction of medium in pipelines. The most common structure of butterfly valve is composed of valve body, butterfly plate, valve stem, valve seat, valve seat pressure ring, sealing structure, fastener and the like

[0003] And the inner wall of the existing butterfly valve is mostly of metal material, scale is easy to form on the inner wall of the butterfly valve after the butterfly valve is used for a period of time, the scale not only causes the butterfly valve to leak, and in severe cases, even greatly shortens the service life of the butterfly valve, and the scale formed in the butterfly valve is difficult to clean, so that the butterfly valve can mostly only be disassembled and scrapped when the scale in the butterfly valve is too much, so that the practicality of the butterfly valve is weak. CONTENT OF THE UTILITY MODEL

[0004] In view of the defects of the prior art, the utility model provides a multifunctional butterfly valve assembly, which solves the problems that the inner wall of the existing butterfly valve is mostly of metal material, scale is easy to form on the inner wall of the butterfly valve after the butterfly valve is used for a period of time, the scale not only causes the butterfly valve to leak, and in severe cases, even greatly shortens the service life of the butterfly valve, and the scale formed in the butterfly valve is difficult to clean, so that the butterfly valve can mostly only be disassembled and scrapped when the scale in the butterfly valve is too much, so that the practicality of the butterfly valve is weak.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a multifunctional butterfly valve assembly, comprising a mounting pipe, the outer surface of the mounting pipe is fixedly provided with two first flange plates;

[0006] Among them, the front and rear outer surfaces of the mounting pipe are both provided with mounting grooves;

[0007] Among them, the upper surface of the mounting pipe is fixedly connected with a fixed pipe;

[0008] Among them, the fixed pipe is communicated with the inside of the mounting pipe;

[0009] Among them, the mounting pipe is provided with a dismounting mechanism and a scale prevention mechanism, the scale prevention mechanism comprises an inner ceramic ring, a baffle, a sealing ring and a rubber ring;

[0010] The dismounting mechanism comprises a second flange plate, a control box, a connecting hole, a positioning hole, a positioning block, a worm, a rotating groove, a fixed bolt, a worm wheel, a mounting bolt and a control rod.

[0011] Preferably, the control box is arranged on the upper side of the fixed tube;

[0012] Wherein, two second flanges are fixedly connected on the fixed tube and the control box;

[0013] Wherein, the two second flanges are fixedly connected through a plurality of mounting bolts;

[0014] Wherein, the baffle is arranged in the mounting tube;

[0015] Wherein, the outer surface of the baffle is provided with a sealing ring, and the sealing ring is in sliding connection with the inner wall of the inner ceramic ring.

[0016] Preferably, the positioning block is fixedly connected on the baffle;

[0017] Wherein, the rotating groove is opened on the upper surface of the positioning block;

[0018] Wherein, the rotating groove extends downwardly out of the lower surface of the positioning block;

[0019] Wherein, the control rod is slidingly sleeved in the fixed tube, the lower end of the control rod slidingly penetrates into the mounting tube and is in sliding connection with the rotating groove;

[0020] Wherein, two positioning holes are opened on the outer surface of the control rod.

[0021] Preferably, the two fixing bolts are threadedly connected on the positioning block, and the fixing bolts are threadedly penetrated into the rotating groove;

[0022] Wherein, the two fixing bolts slidingly extend into the two positioning holes,

[0023] Wherein, the upper end of the control rod is rotatably penetrated into the control box;

[0024] Wherein, the worm gear is fixedly connected on the upper end of the control rod;

[0025] Wherein, the worm is rotatably connected on the control box, and the worm is in meshing connection with the worm gear.

[0026] Preferably, the inner ceramic ring is slidingly sleeved in the mounting tube;

[0027] Wherein, the inner ceramic ring is in sliding connection with the front mounting groove;

[0028] Wherein, two connecting holes are opened on the outer surfaces of the upper and lower sides of the inner ceramic ring;

[0029] Wherein, the two connecting holes are mirror image arranged, and the two connecting holes are communicated with the inside of the inner ceramic ring.

[0030] Preferably, a sealing element is arranged in the connecting hole;

[0031] Two connecting holes are in sliding connection with the control rod;

[0032] The sealing ring is in sliding connection in the mounting groove at the rear side;

[0033] The rubber ring is fixedly connected to the front side surface of the sealing ring and is in sliding connection with the inner wall of the rear mounting groove.

[0034] Compared with the prior art, the multifunctional butterfly valve assembly has the following beneficial effects:

[0035] The multifunctional butterfly valve assembly can slide the inner ceramic ring out of the mounting pipe, thereby facilitating the cleaning of the scale in the inner ceramic ring, because the inner ceramic ring has good corrosion resistance, a smooth ceramic glaze surface and good scale resistance, so the inner ceramic ring is more convenient to clean than the traditional metal butterfly valve inner wall, has better cleaning effect, thereby facilitating the improvement of the service life of the butterfly valve assembly and the increase of the multifunctionality of the butterfly valve.

[0036] The multifunctional butterfly valve assembly has a high-hardness, high-wear-resistance, high-oxidation-resistance inner wall of the butterfly valve assembly, good corrosion resistance to acid, alkali and salt, a smooth ceramic glaze surface, good scale resistance, better practicality than the traditional metal material inner wall and guaranteed service life of the butterfly valve assembly.

[0037] The multifunctional butterfly valve assembly can increase the sealing property between the inner ceramic ring and the mounting pipe through the rubber ring and the sealing ring, thereby making the sealing property between the mounting pipe and the inner ceramic ring better and increasing the practicality of the butterfly valve. BRIEF DESCRIPTION OF DRAWINGS

[0038] Figure 1 It is a whole structure schematic view of the multifunctional butterfly valve assembly of the utility model;

[0039] Figure 2 It is a rear side structure schematic view of the mounting pipe of the utility model;

[0040] Figure 3 It is a baffle structure schematic view of the utility model;

[0041] Figure 4 It is an inner ceramic ring structure schematic view of the utility model;

[0042] Figure 5 It is a control rod structure schematic view of the utility model;

[0043] Figure 6 It is a worm gear structure schematic view of the utility model.

[0044] In the figure: 1, installation pipe; 2, first flange plate; 3, installation groove; 4, inner ceramic ring; 5, baffle; 6, positioning block; 7, fixed pipe; 8, second flange plate; 9, mounting bolt; 10, control box; 11, control rod; 12, rotating groove; 13, sealing ring; 14, rubber ring; 15, connecting hole; 16, worm wheel; 17, positioning hole; 18, worm; 19, fixing bolt. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0046] Please refer to Figures 1-6 The utility model provides a new technical scheme: a multifunctional butterfly valve assembly, comprising an installation pipe 1, the outer surface of the installation pipe 1 is fixedly provided with two first flange plates 2;

[0047] The front and rear outer surfaces of the installation pipe 1 are both provided with installation grooves 3.

[0048] The upper surface of the installation pipe 1 is fixedly connected with a fixed pipe 7.

[0049] The fixed pipe 7 is communicated with the inside of the installation pipe 1.

[0050] The installation pipe 1 is provided with a dismounting mechanism and a scale inhibition mechanism, and the scale inhibition mechanism comprises an inner ceramic ring 4, a baffle 5, a sealing ring 13 and a rubber ring 14.

[0051] The dismounting mechanism comprises a second flange plate 8, a control box 10, a connecting hole 15, a positioning hole 17, a positioning block 6, a worm 18, a rotating groove 12, a fixing bolt 19, a worm wheel 16, a mounting bolt 9 and a control rod 11.

[0052] Further, the control box 10 is arranged on the upper side of the fixed pipe 7.

[0053] The two second flange plates 8 are fixedly connected on the fixed pipe 7 and the control box 10.

[0054] The two second flange plates 8 are fixedly connected through a plurality of mounting bolts 9.

[0055] The baffle 5 is arranged in the installation pipe 1.

[0056] The outer surface of the baffle 5 is provided with a sealing ring, and the sealing ring is slidably connected with the inner wall of the inner ceramic ring 4.

[0057] Further, the positioning block 6 is fixedly connected to the baffle 5;

[0058] Wherein, the rotating groove 12 is arranged on the upper surface of the positioning block 6;

[0059] Wherein, the rotating groove 12 extends downwardly beyond the lower surface of the positioning block 6;

[0060] Wherein, the control rod 11 is slidingly sleeved in the fixed tube 7, and the lower end of the control rod 11 slidingly penetrates into the installation tube 1 and is in sliding connection with the rotating groove 12;

[0061] Wherein, two positioning holes 17 are arranged on the outer surface of the control rod 11.

[0062] Further, two fixing bolts 19 are threadedly connected to the positioning block 6, and the fixing bolts 19 threadedly penetrate into the rotating groove 12;

[0063] Wherein, the two fixing bolts 19 slidingly extend into the two positioning holes 17,

[0064] Wherein, the upper end of the control rod 11 rotatably penetrates into the control box 10;

[0065] Wherein, the worm gear 16 is fixedly connected to the upper end of the control rod 11;

[0066] Wherein, the worm 18 is rotatably connected to the control box 10, and the worm 18 is in meshing connection with the worm gear 16.

[0067] Further, the inner ceramic ring 4 is slidingly sleeved in the installation tube 1;

[0068] Wherein, the inner ceramic ring 4 is in sliding connection with the front mounting groove 3;

[0069] Wherein, two connecting holes 15 are arranged on the upper and lower outer surfaces of the inner ceramic ring 4;

[0070] Wherein, the two connecting holes 15 are mirror image arranged, and the two connecting holes 15 are in communication with the inside of the inner ceramic ring 4.

[0071] Further, a sealing member is arranged in the connecting hole 15;

[0072] Wherein, the two connecting holes 15 are in sliding connection with the control rod 11;

[0073] Wherein, the sealing ring 13 is slidingly connected in the rear mounting groove 3;

[0074] Wherein, the rubber ring 14 is fixedly connected to the front surface of the sealing ring 13, and the rubber ring 14 is in sliding connection with the inner wall of the rear mounting groove 3.

[0075] Furthermore, in this solution, the inner wall of the butterfly valve assembly is made of materials with high hardness, high wear resistance, and high oxidation resistance, and has good corrosion resistance to acids, alkalis, and salts. The ceramic glaze is smooth and has good anti-scaling properties, making it more practical than traditional metal inner walls and ensuring the service life of the butterfly valve assembly.

[0076] As mentioned above, rotating the worm gear 18 causes the worm wheel 16 to rotate, which in turn causes the control rod 11 to rotate, which in turn causes the baffle 5 to rotate, which in turn causes the baffle 5 to close or open the mounting pipe 1, thereby controlling the opening and closing of the butterfly valve.

[0077] As mentioned above, when it is necessary to clean the scale inside the inner ceramic ring 4, the baffle 5 needs to be removed. First, the mounting bolt 9 needs to be removed, then the control box 10 needs to be separated from the fixing pipe 7, and then the fixing bolt 19 needs to be removed. Pull the control box 10 upwards, and pull the upper side of the control rod 11 out of the rotating groove 12 until the control rod 11 is pulled out of the mounting pipe 1, and then the control rod 11 is also pulled out of the connecting hole 15. Then the control rod 11 and the baffle 5 are separated, and the baffle 5 can be pushed out of the mounting pipe 1, or the inner ceramic ring 4 can be slid out of the mounting pipe 1, which makes it easier to clean the scale inside the inner ceramic ring 4. Because the inner ceramic ring 4 has good corrosion resistance and a smooth ceramic glaze, it has good anti-scaling performance. Therefore, the inner ceramic ring 4 is easier to clean than the inner wall of the traditional metal butterfly valve, and the cleaning effect is better. This helps to improve the service life of the butterfly valve assembly and increase the multi-functionality of the butterfly valve.

[0078] As mentioned above, in this solution, during installation, the first flange 2 on the front side needs to be fixed to the pipe to be connected. During this process, the inner ceramic ring 4 can be fixed. When installing the first flange 2 on the rear side, the rubber ring 14 and the sealing ring 13 can increase the sealing between the inner ceramic ring 4 and the installation pipe 1, thereby improving the sealing between the installation pipe 1 and the inner ceramic ring 4 and increasing the practicality of the butterfly valve.

[0079] Working principle: When the device is in use, the inner wall of the butterfly valve assembly is made of high hardness, high wear resistance, and high oxidation resistance, and has good corrosion resistance to acids, alkalis and salts. The ceramic glaze is smooth and has good anti-scaling properties. It is more practical than the traditional metal material inner wall and ensures the service life of the butterfly valve assembly.

[0080] As mentioned above, rotating the worm gear 18 causes the worm wheel 16 to rotate, which in turn causes the control rod 11 to rotate, which in turn causes the baffle 5 to rotate, which in turn causes the baffle 5 to close or open the mounting pipe 1, thereby controlling the opening and closing of the butterfly valve.

[0081] As mentioned above, when it is necessary to clean the scale inside the inner ceramic ring 4, the baffle 5 needs to be removed. First, the mounting bolt 9 needs to be removed, then the control box 10 needs to be separated from the fixing pipe 7, and then the fixing bolt 19 needs to be removed. Pull the control box 10 upwards, pulling the upper side of the control rod 11 out of the rotating groove 12, until the control rod 11 is pulled out of the mounting pipe 1, and then the control rod 11 is also pulled out of the connecting hole 15. Then the control rod 11 and the baffle 5 are separated, and the baffle 5 can be pushed out of the mounting pipe 1, or the inner ceramic ring 4 can be slid out of the mounting pipe 1, which facilitates the cleaning of scale inside the inner ceramic ring 4. Because the inner ceramic ring 4 has good corrosion resistance and a smooth ceramic glaze, it has good anti-scaling performance. Therefore, the inner ceramic ring 4 is easier to clean than the inner wall of the traditional metal butterfly valve, and the cleaning effect is better, which helps to improve the service life of the butterfly valve assembly and increase the multi-functionality of the butterfly valve.

[0082] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0083] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0084] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0085] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A multifunctional butterfly valve assembly, comprising an installation pipe (1), characterized in that: Two first flanges (2) are fixedly sleeved on the outer surface of the mounting pipe (1); Among them, the outer surfaces of the front and rear sides of the mounting tube (1) are provided with mounting grooves (3); Among them, the upper surface of the mounting tube (1) is fixedly connected to the fixing tube (7); The fixed tube (7) is internally connected to the installation tube (1); The installation pipe (1) is equipped with a disassembly mechanism and a scale-proofing mechanism. The scale-proofing mechanism includes an inner ceramic ring (4), a baffle (5), a sealing ring (13), and a rubber ring (14). The disassembly mechanism includes a second flange (8), a control box (10), a connection hole (15), a positioning hole (17), a positioning block (6), a worm gear (18), a rotating groove (12), a fixing bolt (19), a worm wheel (16), a mounting bolt (9), and a control rod (11).

2. The multifunctional butterfly valve assembly according to claim 1, characterized in that: The control box (10) is located on the upper side of the fixed tube (7); Among them, two second flanges (8) are fixedly connected to the fixed pipe (7) and the control box (10); The two second flanges (8) are fixedly connected by multiple mounting bolts (9); Among them, the baffle (5) is set inside the mounting pipe (1); Among them, the outer surface of the baffle (5) is provided with a sealing ring, which is slidably connected to the inner wall of the inner ceramic ring (4).

3. A multifunctional butterfly valve assembly according to claim 2, characterized in that: The positioning block (6) is fixedly connected to the baffle (5); The rotating groove (12) is formed on the upper surface of the positioning block (6); Among them, the rotating groove (12) extends downward out of the lower surface of the positioning block (6); Among them, the control rod (11) is slidably sleeved in the fixed tube (7), and the lower end of the control rod (11) slides through into the mounting tube (1) and is slidably connected to the rotating groove (12); Two positioning holes (17) are provided on the outer surface of the control rod (11).

4. A multifunctional butterfly valve assembly according to claim 3, characterized in that: The two fixing bolts (19) are threaded onto the positioning block (6), and the threads of the fixing bolts (19) penetrate into the rotating groove (12); Two fixing bolts (19) slide into two positioning holes (17). The upper end of the control lever (11) rotates and penetrates into the control box (10); The worm gear (16) is fixedly connected to the upper end of the control lever (11); The worm (18) is rotatably connected to the control box (10), and the worm (18) is meshed with the worm wheel (16).

5. A multifunctional butterfly valve assembly according to claim 4, characterized in that: The inner ceramic ring (4) is slidably sleeved inside the mounting tube (1); Among them, the inner ceramic ring (4) is slidably connected to the front mounting groove (3); Among them, two connecting holes (15) are opened on the upper and lower outer surfaces of the inner ceramic ring (4); Among them, the two connecting holes (15) are set in a mirror image and are connected to the interior of the inner ceramic ring (4).

6. A multifunctional butterfly valve assembly according to claim 5, characterized in that: A sealing element is provided inside the connection hole (15); Among them, the two connecting holes (15) are slidably connected to the control rod (11); Among them, the sealing ring (13) is slidably connected in the mounting groove (3) on the rear side; Among them, the rubber ring (14) is fixedly connected to the front surface of the sealing ring (13), and the rubber ring (14) is slidably connected to the inner wall of the rear mounting groove (3).