Spray head cleaning device adaptive to plastic spraying assembly line

Abstract

The utility model belongs to the field of plastic spraying machines, and particularly relates to a nozzle cleaning device adaptive to a plastic spraying assembly line. Comprising a bracket, a working surface, a position adjusting screw rod, a nozzle bearing seat, a dredging device and a cleaning device, the working face is installed on the support, limiting plates are arranged at the two ends of the working face, the position adjusting lead screw is installed between the limiting plates, the spray head bearing seat is installed on the position adjusting lead screw, the dredging device and the cleaning device are installed on one side of the position adjusting lead screw, and the cleaning device is installed on the other side of the position adjusting lead screw. The dredging device and the cleaning device are located over the position adjusting lead screw. According to the nozzle cleaning device, a nozzle is vertically placed in the nozzle bearing seat, the nozzle is moved to the position under the dredging device through the position adjusting lead screw to dredge a nozzle hole of the nozzle, then the nozzle is moved to the cleaning device to clean the nozzle hole of the nozzle, dredging and cleaning of the nozzle hole of the nozzle are completed at a time, and the nozzle cleaning efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of plastic spraying machine, concretely relates to a spray head cleaning device suitable for plastic spraying assembly line. BACKGROUND

[0002] In the plastic spraying assembly line, the spray head as a key component, its performance directly affects the quality and production efficiency of spraying. However, the spray head is prone to blockage due to impurities, particulate matter or electrostatic effect in powder coating during long-term use, resulting in uneven spraying, coating quality decline and other problems. The traditional spray head cleaning method usually relies on manual operation, which not only has high labor intensity, but also has low efficiency, and is difficult to meet the needs of modern production. SUMMARY

[0003] The technical problem to be solved by the utility model is the low efficiency of manual cleaning of the plastic spraying machine in the prior art.

[0004] To solve the above technical problems, the utility model adopts the technical scheme of:

[0005] A spray head cleaning device suitable for plastic spraying assembly line, comprising a bracket, a working surface, a positioning screw rod, a spray head carrier, a dredging device and a cleaning device; the working surface is installed on the bracket, limit plates are arranged at both ends of the working surface, the positioning screw rod is installed between the limit plates, the spray head carrier is installed on the positioning screw rod, the dredging device and the cleaning device are installed on one side of the positioning screw rod, the dredging device and the cleaning device are located directly above the positioning screw rod, slide rails are installed on both sides of the positioning screw rod, and the spray head carrier is sleeved on the slide rails and the positioning screw rod.

[0006] By adopting the above technical scheme, the components are scientifically arranged, the bracket, the working surface, the limit plate, the positioning screw rod and the slide rails cooperate with each other to ensure the stability and reliability of the device, the spray head carrier is manually moved to align with the dredging device and the cleaning device, the operation is intuitive, a complex control system is not needed, the mechanical structure is simple, the failure rate is low, the maintenance cost is low, it is suitable for long-time continuous operation, the dredging and cleaning functions are integrated, the dredging and cleaning of the spray head can be completed on the same device, the trouble of disassembling and assembling the spray head multiple times is avoided, the working efficiency is improved, the spray head carrier can be quickly moved to the position directly below the dredging device and the cleaning device through the cooperation of the positioning screw rod and the slide rails, the operation time is reduced, the slide rails are installed on both sides of the positioning screw rod, the spray head carrier is sleeved on the slide rails and the positioning screw rod, the stable movement and accurate positioning of the spray head carrier are ensured, the limit plates are arranged at both ends of the working surface to prevent the spray head carrier from exceeding the working range and ensure safe operation, different aperture dredging pieces and cleaning nozzles can be replaced to adapt to spray heads of various specifications, and the universality of the device is enhanced.

[0007] Further, the dredging device comprises a telescopic cylinder I, a rotary motor and a dredging piece, the telescopic cylinder I is installed above the rotary motor, the dredging piece is installed below the rotary motor, the dredging piece is made of stainless steel, and the aperture of the dredging piece is matched with the aperture of the nozzle.

[0008] By adopting the above technical scheme, the dredging piece can be accurately inserted into the nozzle hole through the up-down movement of the telescopic cylinder, ensuring the accuracy and effectiveness of the dredging process. The rotary motor drives the dredging piece to rotate, generating a spiral motion, which can more effectively remove the blockage in the nozzle hole. Especially for strongly adhering substances, the rotary motion can provide stronger mechanical force, improving the dredging efficiency. The stainless steel material has good corrosion resistance and wear resistance, which can maintain the sharpness and surface smoothness of the dredging piece for a long time, prolonging the service life. The aperture of the dredging piece is matched with the aperture of the nozzle, ensuring that the dredging piece can smoothly enter the nozzle hole without damaging the nozzle hole. The combination of the telescopic cylinder and the rotary motor realizes semi-automatic dredging process. The operator only needs to place the nozzle on the nozzle carrier seat and start the equipment to automatically complete the dredging, reducing manual intervention and improving work efficiency. The telescopic cylinder and the rotary motor can be operated through a simple control panel or button, which is easy to operate and easy to use. The combination of the up-down movement of the telescopic cylinder and the rotary motion of the rotary motor can clean the nozzle hole at multiple angles and multiple levels, ensuring that the blockage is completely removed.

[0009] Further, the telescopic end of the telescopic cylinder I is connected to the rotary motor through bolts, the power output end of the rotary motor is welded with a nut, and the tail end of the dredging piece is provided with a thread matched with the nut of the power output end.

[0010] By adopting the above technical scheme, the bolt and thread connection ensures the accurate alignment between the telescopic cylinder, the rotary motor and the dredging piece, avoiding poor dredging effect caused by loose or offset connection. The power output end of the rotary motor is connected to the dredging piece through a welded nut, ensuring stable power transmission and making the dredging piece more stable during rotation, improving the dredging effect. Through thread connection, different aperture dredging pieces can be easily replaced to adapt to different specifications of nozzles, enhancing the versatility and flexibility of the device. If it is necessary to adjust the length or shape of the dredging piece, different dredging pieces can be replaced to achieve the adjustment without major changes to the entire device. The bolt and welded nut connection can effectively prevent loosening caused by vibration or impact during the dredging process, ensuring the safety of the operation. The firm connection reduces the risk of component falling off, reduces the equipment failure rate and improves the service life of the equipment.

[0011] Further, the cleaning device comprises a telescopic cylinder II, a pump machine and a cleaning nozzle, the aperture of the cleaning nozzle is matched with the aperture of the nozzle, the telescopic cylinder II is installed above the pump machine, and the cleaning nozzle is installed at the bottom of the pump machine.

[0012] By adopting the above technical scheme, through the up-down movement of the telescopic cylinder II, the cleaning nozzle can be accurately aligned with the nozzle hole, ensuring that the cleaning liquid can be directly sprayed into the nozzle hole, improving the cleaning effect, the pump machine provides high-pressure water flow or cleaning liquid, which is sprayed out through the cleaning nozzle, which can effectively remove the residues and dirt in the nozzle hole, ensuring the thorough cleaning of the nozzle, the aperture of the cleaning nozzle is matched with the aperture of the nozzle, ensuring that the cleaning liquid can be accurately sprayed into the nozzle hole, avoiding the waste of cleaning liquid and the damage of the nozzle hole, the accurate control of the telescopic cylinder II ensures that the cleaning nozzle can be accurately aligned with the nozzle hole, ensuring the efficiency and accuracy of the cleaning process, the combination of the telescopic cylinder II and the pump machine realizes the semi-automation of the cleaning process, the operator only needs to place the nozzle on the nozzle carrier seat, and the equipment can be automatically cleaned by starting, reducing manual intervention and improving work efficiency, the telescopic cylinder II and the pump machine can be operated through a simple control panel or button, which is simple and easy to operate, the high-pressure water flow or cleaning liquid provided by the pump machine can strongly flush the residues in the nozzle hole, ensuring the thorough cleaning of the nozzle hole, the accurate alignment of the cleaning nozzle and the high-pressure water flow can completely remove the residues in the nozzle hole, reducing the residues after cleaning and improving the cleanliness of the nozzle.

[0013] Further, the nozzle carrier seat comprises a nozzle positioning hole and a residue discharge hole, the nozzle positioning hole is vertically arranged at the central position of the nozzle carrier seat, and the residue discharge hole is horizontally arranged at the bottom of the nozzle carrier seat and communicates with the nozzle positioning hole.

[0014] By adopting the above technical scheme, the nozzle positioning hole is vertically arranged at the central position of the nozzle bearing seat, ensuring that the nozzle can be fixed vertically and stably on the bearing seat. This not only facilitates the installation and disassembly of the nozzle, but also ensures the stability of the nozzle during the dredging and cleaning process, avoiding poor dredging and cleaning effect caused by the inclination or loosening of the nozzle. The residue discharge hole is horizontally arranged at the bottom of the nozzle bearing seat and communicates with the nozzle positioning hole. During the dredging and cleaning process, the generated residue and dirt can be directly discharged through the residue discharge hole, avoiding the accumulation of residue in the bearing seat, affecting the subsequent dredging and cleaning effect. The design of the residue discharge hole keeps the inside of the nozzle bearing seat clean, reduces secondary pollution caused by residue accumulation, ensures the cleanliness of each dredging and cleaning, and makes it easy for the operator to clean the residue in the nozzle bearing seat, reducing maintenance time and labor intensity. The design of the nozzle positioning hole makes the installation and disassembly of the nozzle more intuitive, and the operator can quickly and accurately fix the nozzle on the bearing seat. The design of the residue discharge hole ensures that the residue generated during the dredging and cleaning process can be discharged in time, avoiding the re-deposition of residue in the nozzle hole, and improving the cleaning effect.

[0015] Further, the first telescopic air cylinder and the second telescopic air cylinder are each provided with a power supply device at the bottom, which is electrically connected with the first telescopic air cylinder, the second telescopic air cylinder, the pump machine and the rotary motor.

[0016] By adopting the above technical scheme, the power supply device provides unified power supply for all key components (the first telescopic air cylinder, the second telescopic air cylinder, the pump machine and the rotary motor), simplifying power management and wiring, reducing the number and complexity of cables, and making power management more convenient. Once a power problem occurs, it can be quickly located and solved, reducing maintenance difficulty and cost. The power supply device can provide stable power output, ensuring that each component is not affected by voltage fluctuations during operation, improving system stability and reliability. The centralized power supply design facilitates the installation of fault detection and alarm systems. Once a component fails, it can be quickly diagnosed and handled through the power supply device, reducing downtime.

[0017] Further, the pump machine is connected with an external water supply device.

[0018] By adopting the above technical solution, the pump, connected to an external water supply device, can ensure a continuous and stable water supply, avoiding interruptions caused by insufficient internal water storage, thus improving the continuity and efficiency of cleaning. The external water supply device typically has a large water storage capacity and high water pressure, providing a large flow of cleaning fluid to ensure the efficiency and thoroughness of the cleaning process. The external water supply device can provide high-pressure water flow, which is delivered to the cleaning nozzles by the pump, ensuring that residues and dirt inside the nozzle orifices are thoroughly removed, improving the cleaning effect. The external water supply device can connect to different cleaning fluid sources, such as clean water and cleaning agent solutions, allowing for the selection of appropriate cleaning fluids according to different cleaning needs, improving the flexibility and adaptability of cleaning. Providing a water source through an external water supply device reduces the need for internal water storage devices, making the nozzle cleaning device lighter and easier to move and install.

[0019] Furthermore, the bottom of the bracket is provided with rollers.

[0020] By adopting the above technical solution, the rollers allow the nozzle cleaning device to be easily moved to different positions on the production line to adapt to different work requirements. There is no need for frequent disassembly and assembly, and the operator can easily push the equipment by one person, reducing the manpower and time costs of handling.

[0021] This utility model has the following beneficial effects:

[0022] 1. This utility model achieves semi-automation of the unblocking and cleaning process through the unblocking device and the cleaning device, reduces manual intervention, improves work efficiency, and the cooperation of the adjusting screw and the slide rail ensures the smooth movement and precise positioning of the nozzle support, which improves the cleaning effect. The pump provides high-pressure water or cleaning fluid through the external water supply device to ensure that the residue and dirt in the nozzle hole are thoroughly removed, which improves the cleaning effect.

[0023] 2. This utility model can adapt to different specifications of nozzles by replacing the unblocking parts and cleaning nozzles with different orifice diameters, which enhances the versatility and flexibility of the device. The bottom of the bracket is equipped with rollers, which allows the equipment to be easily moved to different positions on the production line to adapt to different work requirements without frequent disassembly and assembly. The pump is connected to an external water supply device to ensure a continuous and stable water supply, which improves the continuity and efficiency of cleaning.

[0024] 3. This utility model provides a unified power supply for all key components through a power supply device, ensuring that each component is not affected by voltage fluctuations during operation, thereby improving the stability and reliability of the system. The centralized power supply design facilitates the installation of fault detection and alarm systems. Once a component malfunctions, it can be quickly diagnosed and handled through the power supply device, reducing downtime. The external water supply device ensures that the pump always has a sufficient water source, preventing dry burning due to water shortage and extending the service life of the pump. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is the overall structure schematic diagram of the utility model;

[0026] Figure 2 is the structure schematic diagram of the spray head bearing seat of the utility model;

[0027] Figure 3 is Figure 1 the enlarged schematic diagram of A part in the figure;

[0028] Figure 4 is Figure 1 the enlarged schematic diagram of B part in the figure.

[0029] Wherein, 1- support;11- roller;2- working surface;21- limit plate;3- position adjusting screw;31- slide rail;4- spray head bearing seat;41- spray head positioning hole;42- deslagging hole;5- dredging device;51- telescopic cylinder one;52- rotary motor;53- dredging piece;6- cleaning device;61- telescopic cylinder two;62- pump;63- cleaning nozzle;7- energy supply device. DETAILED DESCRIPTION

[0030] The utility model will be further explained in detail in combination with the drawings and specific preferred embodiments.

[0031] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "left side", "right side", "upper part", "lower part" and the like is the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and "first", "second" and the like do not represent the importance of the parts, so it cannot be understood as a limitation on the utility model. The specific size adopted in the embodiment is only for the purpose of illustrating the technical scheme, and does not limit the protection scope of the utility model.

[0032] As Figure 1 , Figure 2 , Figure 3 and Figure 4The application discloses a nozzle cleaning device suitable for a plastic spraying pipeline, which comprises a support 1, a working surface 2, a position adjusting screw rod 3, a nozzle bearing seat 4, a dredging device 5 and a cleaning device 6. The working surface 2 is installed on the support 1, and limiting plates 21 are arranged at two ends of the working surface 2; the position adjusting screw rod 3 is installed between the limiting plates 21; slide rails 31 are arranged at two sides of the position adjusting screw rod 3; and rollers 11 are arranged at the bottom of the support 1. The nozzle bearing seat 4 is installed on the position adjusting screw rod 3 and is sleeved on the slide rails 31 and the position adjusting screw rod 3; the nozzle bearing seat 4 comprises a nozzle positioning hole 41 arranged vertically at a central position and a residue discharging hole 42 arranged horizontally at the bottom and communicated with the nozzle positioning hole 41. The dredging device 5 comprises a telescopic cylinder I 51 installed above a rotary motor 52; the rotary motor 52 is provided below with a dredging piece 53 made of stainless steel and having a hole diameter matched with that of a nozzle; the telescopic end of the telescopic cylinder I 51 is connected to the rotary motor 52 through bolts; a screw cap is welded to the power output end of the rotary motor 52; and the tail end of the dredging piece 53 is provided with a screw thread matched with the screw cap of the power output end. The cleaning device 6 comprises a telescopic cylinder II 61 installed above a pump 62; the pump 62 is provided at the bottom with a cleaning nozzle 63 having a hole diameter matched with that of a nozzle; and the telescopic end of the telescopic cylinder II 61 is connected to the pump 62 through mechanical connection such as bolts. A power supply device 7 is installed at the bottom of the telescopic cylinder I 51 and the telescopic cylinder II 61 and is electrically connected with the telescopic cylinder I 51, the telescopic cylinder II 61, the pump 62 and the rotary motor 52 to provide unified power supply. The pump 62 is connected to an external water supply device through a pipeline to ensure continuous and stable water supply.

[0033] Working principle: the nozzle to be cleaned is vertically inserted into the nozzle positioning hole 41 of the nozzle carrier seat 4, ensuring stable fixation of the nozzle, and the operator manually rotates the positioning screw rod 3 to move the nozzle carrier seat 4 along the sliding rail 31 to be directly below the dredging device 5 or the cleaning device 6. The cooperation of the positioning screw rod 3 and the sliding rail 31 ensures smooth movement and accurate positioning of the nozzle carrier seat 4. The extension cylinder one 51 is actuated to move the extension end downward to push the rotary motor 52 and the dredging piece 53 to the upper side of the nozzle hole. The rotary motor 52 is actuated to rotate the rotary motor 52 to drive the dredging piece 53 to rotate. The dredging piece 53 is made of stainless steel and has a hole diameter matched with the nozzle hole diameter, so it can smoothly enter the nozzle hole. The combination of the rotary motion of the rotary motor 52 and the up-down motion of the extension cylinder one 51 generates a spiral motion, effectively removing the blockage in the nozzle hole, especially for strongly adhering substances. The rotary motion can provide stronger mechanical force to improve the dredging efficiency. The extension cylinder two 61 is actuated to move the extension end downward to push the pump 62 and the cleaning nozzle 63 to the upper side of the nozzle hole. The pump 62 is actuated to provide high-pressure water flow or cleaning liquid through an external water supply device. The cleaning nozzle 63 directly sprays high-pressure water flow or cleaning liquid into the nozzle hole, which can strongly flush the residues and dirt in the nozzle hole to ensure thorough cleaning of the nozzle hole. The hole diameter of the cleaning nozzle 63 is matched with the nozzle hole diameter to ensure that the cleaning liquid can be accurately sprayed into the nozzle hole, avoiding waste of cleaning liquid and damage to the nozzle hole,

[0034] The residue and dirt generated during dredging and cleaning are directly discharged through the residue discharge hole 42 at the bottom of the nozzle carrier seat 4, avoiding accumulation of residues in the carrier seat, affecting subsequent dredging and cleaning effect. The design of the clean residue discharge hole 42 keeps the inside of the nozzle carrier seat 4 clean, reduces secondary pollution caused by residue accumulation, and ensures the cleanliness of each dredging and cleaning.

[0035] The preferred embodiments of the present application are described in detail above, but the present application is not limited to the specific details in the above embodiments. Within the technical concept of the present application, various equivalent transformations of the technical solutions of the present application can be made, and these equivalent transformations all belong to the protection scope of the present application.

Claims

1. A nozzle cleaning device for adapting a plastic injection line, characterized in that: The utility model provides a kind of cleaning device for nozzle, including support (1), working surface (2), position adjusting screw rod (3), spray head carrier (4), dredging device (5) and cleaning device (6);The support (1) is installed with the working surface (2), the working surface (2) both ends are provided with limit board (21), the position adjusting screw rod (3) is installed between the limit board (21), the spray head carrier (4) is installed on the position adjusting screw rod (3), the position adjusting screw rod (3) one side is installed with the dredging device (5) and the cleaning device (6), the dredging device (5) and the cleaning device (6) are located above the position adjusting screw rod (3), the position adjusting screw rod (3) both sides are installed with slide rail (31), the spray head carrier (4) is sleeved on the slide rail (31) and the position adjusting screw rod (3).

2. The nozzle cleaning device for adapting a plastic injection line as claimed in claim 1, characterized in that The dredging device (5) includes telescopic cylinder one (51), rotary motor (52) and dredging piece (53), the telescopic cylinder one (51) is installed above the rotary motor (52), the rotary motor (52) below is installed with the dredging piece (53), the dredging piece (53) is made of stainless steel, the aperture of the dredging piece (53) is adapted to the aperture of nozzle.

3. The nozzle cleaning device for adapting a paint spraying line according to claim 2, characterized in that: The telescopic end of the telescopic cylinder one (51) is connected together with the rotary motor (52) by bolt, the power output end of the rotary motor (52) is welded with nut, the tail end of the dredging piece (53) is provided with thread and the nut of the power output end is adapted.

4. The nozzle cleaning device for adapting a plastic injection line as claimed in claim 2, wherein: The cleaning device (6) includes telescopic cylinder two (61), pump (62) and cleaning nozzle (63), the aperture of the cleaning nozzle (63) is adapted to the aperture of nozzle, the telescopic cylinder two (61) is installed above the pump (62), the pump (62) bottom is installed with the cleaning nozzle (63).

5. The nozzle cleaning device for adapting a paint spraying line according to claim 1, characterized in that: The spray head carrier (4) includes nozzle positioning hole (41) and slag discharge hole (42), the nozzle positioning hole (41) is vertically arranged in the central position of the spray head carrier (4), the slag discharge hole (42) is horizontally arranged in the bottom of the spray head carrier (4) and is communicated with the nozzle positioning hole (41).

6. The nozzle cleaning device for adapting a plastic injection line as claimed in claim 4, characterized in that: The bottom of the telescopic cylinder one (51) and the telescopic cylinder two (61) is installed with energy supply device (7), the energy supply device (7) is electrically connected with the telescopic cylinder one (51), the telescopic cylinder two (61), the pump (62), the rotary motor (52).

7. The spray head cleaning device for adapting a spray finishing line according to claim 6, characterized in that: The pump (62) is communicated with external water supply device.

8. The nozzle cleaning device for adapting a paint spraying line according to claim 1, characterized in that: The bottom of the support (1) is provided with roller (11).

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