Conveying structure for uniformly conveying aluminum alloy refining agent into smelting furnace

By designing a uniform conveying structure inside the melting furnace and using a servo motor to drive the spiral feeder and argon bubbles, the problem of insufficient contact between the refining agent and the aluminum alloy solution was solved, improving the impurity removal effect and the purity of the aluminum alloy, while also enhancing operational safety and stability.

CN223755781UActive Publication Date: 2026-01-02SHENZHEN NENGJIA AUTOMATION EQUIP
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Patent Information

Application Number
CN202423068257.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2026-01-02
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In existing technologies, the refining agent is held up by impurities after being sprayed in the smelting furnace, preventing it from effectively contacting the aluminum alloy solution and resulting in unsatisfactory impurity removal.

Method used

Design a conveying structure that uniformly delivers aluminum alloy refining agent into a melting furnace. Utilize a servo motor to drive a spiral feeder and argon bubble formation to achieve uniform delivery and thorough mixing of the refining agent in the melt.

Benefits of technology

This process ensures full contact between the refining agent and the melt, improving the purity of the aluminum alloy, reducing porosity defects, and enhancing operational safety and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal smelting, in particular to a conveying structure for uniformly conveying an aluminum alloy refining agent into a smelting furnace, which comprises a support seat, a support plate, a handle, trundles, a discharge pipe, a conveying pipe and a servo motor, the support plate is mounted on the support seat, one side of the support seat is fixedly connected with the handle, the trundles are mounted at the bottom of the support seat, and the servo motor is mounted on the support seat. A discharging pipe penetrates through the supporting base, the end, close to the supporting plate, of the discharging pipe is connected and communicated with a conveying pipe, a spiral feeding plate is rotationally arranged in the conveying pipe, and a servo motor is installed on one side of the supporting plate. The refining agent is fed into the refining furnace through the guide pipe, the telescopic pipe and the feeding pipe by starting the servo motor and the spiral feeding plate, so that the refining agent is uniformly fed, meanwhile, argon is pressed to form argon bubbles in the refining furnace, and a melt surges to be in full contact with and mixed with the refining agent, so that impurities in the melt are fully removed, and the refining effect is improved. And the purity of the aluminum alloy is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of metal smelting, especially relates to a conveying structure for uniformly conveying aluminum alloy refining agent into a smelting furnace. BACKGROUND

[0002] The refining agent is a white powder or granular flux prepared by mixing and preparing a plurality of inorganic salts after drying treatment in a certain proportion, and is mainly used for removing hydrogen and floating oxide inclusions in the aluminum liquid. Some components in the refining agent are easily decomposed at high temperature, and the generated gas is easy to react with hydrogen. In addition, the inclusions have strong adsorption force and quickly escape from the melt. Other components have the effect of slag remover.

[0003] The patent with the authorization announcement number CN216367601U discloses an aluminum alloy die casting refining agent spraying device, which comprises a cover plate and a movable shaft. The movable shaft is arranged below the cover plate. The lower end of the movable shaft is fixedly sleeved with a gear. The movable shaft is coaxially and integrally connected with a centrifugal disc above the gear. A throwing guide strip is fixedly installed on the upper side of the body of the centrifugal disc around the shaft. When the patent is used, the powder-like refining agent is loaded into the hopper. When the shaft is stirred, the centrifugal disc and the throwing guide strip throw the refining agent into the refining furnace. However, during the aluminum alloy refining process, the refining furnace is divided into solid and liquid layers. The impurities in the aluminum alloy solution precipitate and float above the aluminum alloy solution. Therefore, after the refining agent is thrown into the smelting furnace, the impurities hold the refining agent and float above the aluminum alloy solution, which prevents the refining agent from contacting and reacting with the aluminum alloy solution, thereby easily causing the refining agent to have an undesirable effect on the removal of impurities in the aluminum alloy solution.

[0004] Therefore, it is necessary to design a conveying structure for uniformly conveying aluminum alloy refining agent into a smelting furnace. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings of the prior art, in which the impurities hold the refining agent and float above the aluminum alloy solution after the refining agent is thrown into the smelting furnace, preventing the refining agent from contacting and reacting with the aluminum alloy solution, thereby easily causing the refining agent to have an undesirable effect on the removal of impurities in the aluminum alloy solution, the utility model provides a conveying structure for uniformly conveying aluminum alloy refining agent into a smelting furnace.

[0006] Technical solution: A conveying structure for uniformly conveying aluminum alloy refining agent into a smelting furnace, comprising a support base, a support plate, a handle, casters, a discharge pipe, a conveying pipe, a servo motor, a spiral feeding plate, a guide pipe, an extension pipe and a feeding pipe, the support base is provided with the support plate, one side of the support base is fixedly connected with the handle, the bottom of the support base is provided with a plurality of casters, the support base is provided with the discharge pipe, one end of the discharge pipe close to the support plate is connected and communicated with the conveying pipe, the spiral feeding plate is rotatably arranged in the conveying pipe, one side of the support plate is provided with the servo motor, the output shaft of the servo motor is fixedly connected with the spiral feeding plate through the conveying pipe, one end of the conveying pipe away from the servo motor is connected and communicated with the guide pipe, the other end of the guide pipe is connected and communicated with the extension pipe, and one end of the extension pipe away from the guide pipe is fixedly connected with the feeding pipe, further comprising a fixing ring, an air guide pipe, an air bag and a one-way valve, the handle is fixedly connected with the fixing ring, the air guide pipe penetrates through the fixing ring, one end of the air guide pipe away from the fixing ring penetrates through the feeding pipe, the other end of the air guide pipe is connected and communicated with the air bag, and the one-way valve is arranged on the air bag.

[0007] In addition, it is particularly preferred that the conveying structure further comprises a charging barrel, a feeding pipe, a driving motor and a stirring paddle, the support base is provided with the charging barrel, the bottom of the charging barrel is communicated with the discharge pipe, one side of the top of the charging barrel is connected and communicated with the feeding pipe, the top of the charging barrel is provided with the driving motor, the output shaft of the driving motor penetrates through the charging barrel, and one end of the output shaft of the driving motor in the charging barrel is connected with the stirring paddle through a shaft coupling.

[0008] In addition, it is particularly preferred that the conveying structure further comprises a sleeve, a sliding rod, an elastic member, a connecting plate, a fixed rod, a second rotating shaft, an L-shaped plate and a pedal, the bottom of the support base is provided with the sleeve, the sliding rod is slidably arranged in the sleeve, the elastic member is connected between the sliding rod and the sleeve, the connecting plates are rotatably arranged on the two sides of the sleeve, the fixed rods are fixedly connected to the sides away from each other of the two connecting plates, the L-shaped plates are rotatably arranged on the fixed rods, the second rotating shafts are fixedly connected to the sides close to each other of the two L-shaped plates, the second rotating shafts are rotatably connected with the sliding rod, and the pedal is arranged on the two L-shaped plates.

[0009] In addition, it is particularly preferred that the conveying structure further comprises a protective sleeve, and the protective sleeve is sleeved on the fixed rod.

[0010] In addition, it is particularly preferred that the conveying structure further comprises a rubber pad, and the rubber pad is arranged on one end of the sliding rod away from the sleeve.

[0011] Beneficial effects: 1. By starting the servo motor, the spiral feeding plate sends the refining agent into the refining furnace through the guide pipe, the extension pipe and the feeding pipe, thereby realizing uniform delivery of the refining agent, and simultaneously pressing the gas to form argon bubbles in the refining furnace, so that the melt is fully contacted and mixed with the refining agent to fully remove impurities in the melt and improve the purity of the aluminum alloy.

[0012] 2、By rotating the hand wheel, the mounting frame drives the feeding pipe to extend into the smelting furnace, so that the operator is in a safe area when adding the refining agent, avoiding the staff from being too close to the smelting furnace, preventing the molten aluminum alloy from splashing out and scalding the operator during refining, and improving the safety of the device.

[0013] 3、By stepping on the pedal downward, the sliding rod slides downward and contacts the ground, the sliding rod supports the sleeve through the L-shaped plate, the second rotating shaft and the connecting plate, so that the supporting seat remains stable, and the stability during the refining agent conveying and adding operation of the aluminum alloy is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0015] Figure 2 It is a three-dimensional sectional structure schematic view of the supporting seat, the charging barrel and the material conveying pipe of the utility model.

[0016] Figure 3 It is a three-dimensional sectional structure schematic view of the charging barrel, the material conveying pipe and the spiral feeding plate of the utility model.

[0017] Figure 4 It is a three-dimensional structure schematic view of the screw rod, the mounting frame and the clamp of the utility model.

[0018] Figure 5 It is a three-dimensional sectional structure schematic view of the supporting seat, the fixing ring and the air bag of the utility model.

[0019] Figure 6 It is a three-dimensional sectional structure schematic view of the material conveying pipe, the feeding pipe and the air guide pipe of the utility model.

[0020] Figure 7 It is a three-dimensional sectional structure schematic view of the fixing ring, the air bag and the one-way valve of the utility model.

[0021] Figure 8 It is a three-dimensional sectional structure schematic view of the sleeve, the sliding rod and the elastic member of the utility model.

[0022] Figure 9 It is an explosion view of the sleeve, the connecting plate and the pedal of the utility model.

[0023] Wherein, the above-mentioned drawing includes the following reference signs: 1, support seat, 101, support plate, 2, handle, 3, caster, 4, loading bucket, 5, feeding pipe, 6, driving motor, 7, stirring paddle, 8, discharge pipe, 9, conveying pipe, 10, servo motor, 11, spiral feeding plate, 12, guide pipe, 13, telescopic pipe, 14, feeding pipe, 15, fixing ring, 16, air guide pipe, 17, air bag, 18, one-way valve, 19, screw rod, 20, guide rod, 21, mounting frame, 22, clamp, 23, first rotating shaft, 24, pulley assembly, 25, hand wheel, 26, sleeve, 27, sliding rod, 28, elastic member, 29, connecting plate, 30, fixing rod, 31, second rotating shaft, 32, L-shaped plate, 33, pedal, 34, protective sleeve, 35, rubber pad. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Embodiment 1: A conveying structure for uniformly conveying aluminum alloy refining agent into a smelting furnace, referring to Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 and Figure 7As shown, including support seat 1, support plate 101, handle 2, caster 3, discharge pipe 8, feed pipe 9, servo motor 10, spiral feeding plate 11, conduit 12, telescopic pipe 13 and feeding pipe 14, support seat 1 is provided with support plate 101 through bolted connection in the upper part, support seat 1 is provided with handle 2 through welding on the front side, support seat 1 is provided with four casters 3 on the bottom, four casters 3 are distributed in a rectangular shape on the bottom of support seat 1, support seat 1 is provided with discharge pipe 8, discharge pipe 8 is connected and communicated with feed pipe 9 at the lower end, spiral feeding plate 11 is rotatably arranged in feed pipe 9, support plate 101 is provided with servo motor 10 through bolted connection on the top front side, the output shaft of servo motor 10 is fixedly connected with spiral feeding plate 11 through feed pipe 9, feed pipe 9 is connected and communicated with conduit 12 at the rear end, conduit 12 is connected and communicated with telescopic pipe 13 at the right end, telescopic pipe 13 is fixedly connected with feeding pipe 14 through welding away from the right end of conduit 12, further comprising a fixed ring 15, an air guide pipe 16, an air bag 17 and a one-way valve 18, the handle 2 is fixedly connected with the fixed ring 15 on the right side, the fixed ring 15 is provided with the air guide pipe 16, the air guide pipe 16 is provided with the air bag 17 connected and communicated with the air guide pipe 16 at the front end, the air bag 17 is provided with the one-way valve 18.

[0026] Referring to Figures 1-3 Further comprising a charging barrel 4, a feeding pipe 5, a driving motor 6 and a stirring paddle 7, the support seat 1 is provided with the charging barrel 4 through bolted connection on the top, the charging barrel 4 is communicated with the discharge pipe 8 at the bottom, the charging barrel 4 is connected and communicated with the feeding pipe 5 at the top front side, the charging barrel 4 is provided with the driving motor 6 through bolted connection on the top, the output shaft of the driving motor 6 is provided with the stirring paddle 7 through the coupling at the lower end.

[0027] When the aluminum alloy is refined, the refining agent is added into the charging bucket 4 through the feeding pipe 5, the one-way valve 18 is communicated with the argon storage tank, then the handle 2 is gripped to push the support base 1, the caster 3 rolls on the ground to drive the support base 1 to move, when the support base 1 moves to the vicinity of the aluminum alloy smelting furnace, the feeding pipe 14 is gripped and pulled, so that the telescopic pipe 13 is stretched, then the feeding pipe 14 is inserted into the smelting furnace, then the driving motor 6 is started, the output shaft of the driving motor 6 drives the stirring paddle 7 to rotate, the stirring paddle 7 stirs the refining agent in the charging bucket 4, so that the refining agent is uniformly mixed, the mixed refining agent enters the conveying pipe 9 through the discharge pipe 8, then the servo motor 10 is started, the output shaft of the servo motor 10 drives the spiral feeding plate 11 to rotate, the spiral feeding plate 11 sends the refining agent in the conveying pipe 9 into the refining furnace through the conduit 12, the telescopic pipe 13 and the feeding pipe 14, so that the refining agent is uniformly delivered, at the same time, the air bag 17 is pressed again, the air bag 17 is deformed, the gas in the air bag 17 is discharged through the gas guide pipe 16, when the air bag 17 returns to the original state, the negative pressure is formed in the air bag 17, so that the argon enters the air bag 17 through the one-way valve 18, when the air bag 17 is pressed again, the argon in the air bag 17 enters the feeding pipe 14 through the gas guide pipe 16, and then is sent into the refining agent from the feeding pipe 14, so that the argon bubbles are formed in the refining furnace, the melt is stirred and fully contacts with the refining agent to mix, so that the impurities in the melt are fully removed, the purity of the aluminum alloy is improved, then the argon bubbles rise in the melt, effectively taking out the hydrogen dissolved in the aluminum alloy melt, so that the pore defects in the aluminum alloy casting are reduced.

[0028] Example 2: Based on example 1, refer to Figure 8 and Figure 9 It also includes a sleeve 26, a sliding rod 27, an elastic member 28, a connecting plate 29, a fixed rod 30, a second rotating shaft 31, an L-shaped plate 32 and a pedal 33. The support base 1 is provided with the sleeve 26 at the bottom, the sliding rod 27 is slidably arranged in the sleeve 26, the rubber pad 35 is arranged at the lower end of the sliding rod 27, the rubber pad 35 is used for buffering and shock absorption of the sliding rod 27, so that the sliding rod 27 remains stable when it contacts with the ground, the elastic member 28 is connected between the sliding rod 27 and the sleeve 26, the connecting plates 29 are rotatably arranged on both sides of the sleeve 26, the fixed rods 30 are fixedly connected to the sides of the two connecting plates 29 away from each other, the protective sleeve 34 is sleeved on the fixed rod 30, the protective sleeve 34 is made of rubber material and is used for increasing the friction force of the surface of the fixed rod 30, the L-shaped plates 32 are rotatably arranged on the fixed rods 30, the second rotating shafts 31 are fixedly connected to the sides of the two L-shaped plates 32 close to each other, the second rotating shafts 31 are rotatably connected with the sliding rod 27, and the pedal 33 is commonly arranged on the two L-shaped plates 32.

[0029] When it is needed to stop the support base 1, the pedal 33 is stepped down, the pedal 33 drives the L-shaped plate 32 to rotate downward around the second rotating shaft 31, the L-shaped plate 32 drives the connecting plate 29 to rotate downward, so that the sliding rod 27 slides downward to contact the ground, the elastic member 28 is deformed by the sliding rod 27, at this time, the connecting plate 29 and the upper half of the L-shaped plate 32 are perpendicular to the ground, the sliding rod 27 supports the sleeve 26 through the L-shaped plate 32, the second rotating shaft 31 and the connecting plate 29, so that the support base 1 is kept stable, the stability during the conveying and adding operation of the aluminum alloy refining agent is improved, after the operation is completed, the fixed rod 30 is previously actuated, the fixed rod 30 drives the connecting plate 29 to rotate upward to reset, the connecting plate 29 drives the L-shaped plate 32 to rotate upward around the second rotating shaft 31 to reset, the elastic member 28 restores to the original state to drive the sliding rod 27 to slide upward to reset.

[0030] It should be understood that the embodiments are only used for illustrating the present application but not for limiting the scope of the present application. In addition, it should be understood that after reading the content taught by the present application, those skilled in the art can make various changes or modifications to the present application, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

Claims

1. A conveying structure for uniformly conveying aluminum alloy refining agents into a smelting furnace, comprising a support base (1), a support plate (101), a handle (2), casters (3), a discharge pipe (8), a conveying pipe (9), a servo motor (10), a spiral feeding plate (11), a conduit (12), an extension pipe (13) and a feeding pipe (14), the support plate (101) is installed on the support base (1), the handle (2) is fixed on one side of the support base (1), the casters (3) are installed on the bottom of the support base (1), the discharge pipe (8) penetrates through the support base (1), the conveying pipe (9) is connected and communicated with one end of the discharge pipe (8) close to the support plate (101), the spiral feeding plate (11) is rotatably arranged in the conveying pipe (9), the servo motor (10) is installed on one side of the support plate (101), the output shaft of the servo motor (10) is fixedly connected with the spiral feeding plate (11) penetrating through the conveying pipe (9), the conduit (12) is connected and communicated with one end of the conveying pipe (9) away from the servo motor (10), the extension pipe (13) is connected and communicated with the other end of the conduit (12), the feeding pipe (14) is fixedly connected with one end of the extension pipe (13) away from the conduit (12), characterized in that, It also includes a fixed ring (15), air pipe (16), air bag (17) and check valve (18), the handle (2) is fixedly connected with the fixed ring (15), the fixed ring (15) is penetrated by the air pipe (16), the air pipe (16) is penetrated by the feeding pipe (14) away from the fixed ring (15), the other end of the air pipe (16) is connected and communicated with the air bag (17), and the one-way valve (18) is installed on the air bag (17).

2. A delivery structure for uniformly delivering aluminum alloy refining agents into a smelting vessel as defined in claim 1, wherein, It also includes a charging barrel (4), a feeding pipe (5), a driving motor (6) and a stirring paddle (7), the supporting seat (1) is installed with the charging barrel (4), the bottom of the charging barrel (4) is communicated with the discharging pipe (8), one side of the top of the charging barrel (4) is connected and communicated with the feeding pipe (5), the top of the charging barrel (4) is installed with the driving motor (6), the output shaft of the driving motor (6) penetrates the charging barrel (4), and the output shaft of the driving motor (6) is connected with the stirring paddle (7) through the shaft coupling.

3. A delivery structure for uniformly delivering aluminum alloy refining agents into a smelting vessel as defined in claim 2, wherein, It also includes a sleeve (26), a sliding rod (27), an elastic member (28), a connecting plate (29), a fixed rod (30), a second rotating shaft (31), an L-shaped plate (32) and a pedal (33), the supporting seat (1) is installed with the sleeve (26), the sliding rod (27) is slidably arranged in the sleeve (26), the elastic member (28) is connected between the sliding rod (27) and the sleeve (26), the connecting plate (29) is rotatably arranged on both sides of the sleeve (26), the fixed rod (30) is fixedly connected to the side of the two connecting plates (29) away from each other, the L-shaped plate (32) is rotatably arranged on the fixed rod (30), the second rotating shaft (31) is fixedly connected to the side of the two L-shaped plates (32) close to each other, the second rotating shaft (31) is rotatably connected with the sliding rod (27), and the pedal (33) is installed on the two L-shaped plates (32).

4. A delivery structure for uniformly delivering aluminum alloy refining agents into a smelting vessel as defined in claim 3, wherein, It also includes a protective sleeve (34), which is sleeved on the fixed rod (30).

5. A delivery structure for uniformly delivering aluminum alloy refining agents into a smelting vessel as defined in claim 4, wherein, It also includes a rubber pad (35), which is installed on the end of the sliding rod (27) away from the sleeve (26).