Quick mounting and positioning device for disc blade

By designing a rapid installation and positioning device for disc blades, and utilizing the combination of installation and positioning units, the problem of low efficiency in traditional manual positioning is solved, achieving efficient and precise blade installation, and improving production efficiency and cutting quality.

CN223762246UActive Publication Date: 2026-01-06NANJING DONGCHENG MASCH CUTTING TOOLS CO LTD
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Patent Information

Application Number
CN202520294189.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-06
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Traditional disc blade installation and positioning methods rely on manual operation, resulting in low production efficiency, difficulty in controlling positioning accuracy, and easy errors that affect cutting quality.

Method used

A rapid installation and positioning device for disc blades was designed, including an installation unit and a positioning unit. It utilizes components such as sleeve rods, screws, positioning blocks, and scissor structures to achieve automated positioning and precise installation.

Benefits of technology

It significantly shortens installation and positioning time, improves production efficiency, ensures high-precision positioning, guarantees cutting quality, and adapts to the installation requirements of different blade specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quick disc blade mounting and positioning device which comprises a mounting unit, a positioning unit and a positioning unit, the mounting unit comprises a connecting frame and a supporting seat arranged below the connecting frame, and a cutter shaft frame is arranged on the supporting seat; the positioning unit comprises a sleeve rod and a screw rod which are symmetrically arranged on the connecting frame, the sleeve rod is slidably sleeved with a sliding sleeve, the screw rod is in threaded connection with a nut, a guide rod is fixedly connected between the sliding sleeve and the nut, the guide rod is slidably sleeved with a positioning block, a clamping groove is formed in the lower portion of the positioning block, and the clamping groove is in threaded connection with the positioning block. And the clamping groove is matched with the circular blade in shape. Through the arrangement of the mounting unit and the positioning unit, the mounting and positioning time of the disc blade is greatly shortened, manual operation steps are reduced, and the production efficiency is remarkably improved.
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Description

Technical Field

[0001] This utility model relates to the field of disc blade installation technology, and in particular to a disc blade quick installation and positioning device. Background Technology

[0002] In modern industrial production, disc blades are key components, widely used in various cutting and processing equipment such as metal sheet cutting machines, woodworking machinery, and paper cutting devices. The precision and ease of installation and positioning of these blades play a decisive role in production efficiency and product quality.

[0003] Currently, the traditional method of installing and positioning disc blades largely relies on manual operation. Taking a paper slitting machine as an example, when multiple disc blades need to be replaced, operators must rely on their experience and various tools to determine the installation position of each blade one by one. This process is not only time-consuming and labor-intensive, resulting in low production efficiency, but also makes it difficult to consistently control the positioning accuracy. Due to the lack of an efficient and precise positioning mechanism, in actual operation, multiple blades need to be positioned one by one, which is not only cumbersome but also prone to positioning errors. This leads to positional deviations of the blades during subsequent operation, thereby affecting cutting quality and reducing production efficiency. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current disc blade quick installation and positioning device, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a quick installation and positioning device for disc blades, which is suitable for solving the problem that the traditional disc blade installation and positioning mode relies heavily on manual operation.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a quick installation and positioning device for a disc blade, comprising:

[0008] The mounting unit includes a connecting frame and a support base disposed under the connecting frame, wherein a cutter shaft holder is disposed on the support base;

[0009] The positioning unit includes a sleeve rod and a screw rod symmetrically arranged on a connecting frame. A sliding sleeve is slidably fitted on the sleeve rod, and a nut is threaded onto the screw rod. A guide rod is fixedly connected between the sliding sleeve and the nut. A positioning block is slidably fitted on the guide rod, and a slot is provided below the positioning block. The slot is adapted to the shape of a circular blade.

[0010] As a preferred embodiment of the disc blade quick installation and positioning device of this utility model, the installation unit further includes a push block and a top block arranged symmetrically. Both the push block and the top block are arc-shaped plates. The push block is located above the cutter shaft frame, and the top block is fixedly installed on the cutter shaft frame. A push rod is fixedly connected to the push block, and a spring is sleeved on the push rod. One end of the push rod passes through the support base and is fixedly connected to a limiting piece. The spring is located between the push plate and the support base.

[0011] In a preferred embodiment of the disc blade quick installation and positioning device of this utility model, the sleeve rod is fixedly connected to the connecting frame, the screw rod is rotatably connected to the connecting frame, and a dial is fixedly connected to the screw rod.

[0012] As a preferred embodiment of the disc blade quick installation and positioning device of this utility model, the positioning unit further includes a scissor structure disposed on the positioning block. The scissor structure includes a connecting shaft, a top rod, and a bottom rod. The top rod and the bottom rod are rotatably connected by the connecting shaft. The connecting shaft is fixedly connected to the positioning block. The top rod and the bottom rod in two adjacent scissor structures are rotatably connected.

[0013] In a preferred embodiment of the disc blade quick installation and positioning device of this utility model, the number of positioning blocks is odd, one positioning block in the center is fixedly connected to the guide rod, the remaining positioning blocks are slidably connected to the guide rod, and two positioning blocks on the edge are threaded with positioning screws, which are used to fix the positioning blocks.

[0014] In a preferred embodiment of the disc blade quick installation and positioning device of this utility model, a scale is installed on one of the positioning blocks at the center position, and an indicator needle is installed on the other positioning block adjacent to it.

[0015] The beneficial effects of this utility model are: by setting up an installation unit and a positioning unit, the installation and positioning time of the disc blade is greatly shortened, the manual operation steps are reduced, and the production efficiency is significantly improved.

[0016] The scale, indicator needle, and scissor mechanism ensure that the spacing between the positioning blocks is precisely adjustable, and the positioning block slots are precisely matched with the blade edge, achieving high-precision positioning and ensuring cutting quality.

[0017] By adjusting the position of the positioning block, it can adapt to different specifications of disc blades to meet various industrial production needs;

[0018] The push block and top block, together with the spring clamping structure, ensure the stability of the cutter shaft during installation. The positioning block and scissor fork structure ensure the stability of the blade positioning, making the entire device more reliable during operation. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0020] Figure 1 This is a schematic diagram of the overall structure of a quick installation and positioning device for a disc blade proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the installation unit structure of a quick installation and positioning device for a disc blade proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the positioning unit structure of a quick installation and positioning device for a disc blade proposed in this utility model;

[0023] Figure 4 This is a partial structural diagram of the positioning unit of a quick-installation and positioning device for a disc blade proposed in this utility model.

[0024] Figure descriptions: 100, mounting unit; 101, connecting frame; 102, support base; 103, cutter shaft holder; 104, push block; 105, top block; 106, push rod; 107, spring; 108, limit plate;

[0025] 200. Positioning unit; 201. Sleeve rod; 202. Screw; 203. Dial; 204. Sliding sleeve; 205. Nut; 206. Guide rod; 207. Positioning block; 208. Positioning screw; 209. Slot; 210. Connecting shaft; 211. Top rod; 212. Bottom rod; 213. Scissor mechanism; 214. Scale; 215. Indicator needle. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0030] Example

[0031] Reference Figures 1-4 As one embodiment of this utility model, a quick installation and positioning device for a disc blade is provided, comprising:

[0032] Mounting unit 100 includes a connecting frame 101 and a support base 102 located below the connecting frame 101. The support base 102 has a cutter shaft holder 103 for holding the cutter shaft and providing stable support for the entire mounting process. Mounting unit 100 also includes symmetrical push blocks 104 and top blocks 105, both of which are arc-shaped plates adapted to the shapes of the cutter shaft and the disc blade. Push blocks 104 are located above the cutter shaft holder 103 and are connected to the support base 102 via push rods 106 fixed thereon. Springs 107 are fitted onto the push rods 106, with one end of the springs 107 abutting against the push blocks 104 and the other end against the support base 102. A limiting piece 108 is fixed to one end of the push rod 106 that passes through the support base 102. When the cutter shaft is placed between the push block 104 and the top block 105, the spring 107 pushes the push block 104 to press and fix the cutter shaft on the top block 105, ensuring that the cutter shaft will not be displaced during installation.

[0033] Positioning unit 200: Composed of a sleeve rod 201 and a screw rod 202 symmetrically arranged on the connecting frame 101. The sleeve rod 201 is fixedly connected to the connecting frame 101, providing stable guidance. The screw rod 202 is rotatably connected to the connecting frame 101, and a dial 203 is fixed to one end for easy rotation by the operator. A sliding sleeve 204 is slidably fitted on the sleeve rod 201, and a nut 205 is threadedly connected to the screw rod 202. A guide rod 206 is fixedly connected between the sliding sleeve 204 and the nut 205. Multiple positioning blocks 207 are slidably fitted on the guide rod 206. The number of positioning blocks 207 is odd. One positioning block 207 in the center is fixedly connected to the guide rod 206, while the remaining positioning blocks 207 are slidably connected to the guide rod 206. Positioning screws 208 are threadedly connected to the two edge positioning blocks 207. A slot 209 adapted to the shape of the edge of the disc blade is provided below the positioning block 207 for locking the blade and achieving positioning. The positioning block 207 is also equipped with a scissor structure 213, which consists of a connecting shaft 210, a top rod 211, and a bottom rod 212. The top rod 211 and the bottom rod 212 are rotatably connected via the connecting shaft 210, which is fixedly connected to the positioning block 207. The top rod 211 and the bottom rod 212 in two adjacent scissor structures 213 are also rotatably connected to each other. This scissor structure 213 ensures that the distance between two adjacent positioning blocks 207 remains consistent. In addition, a scale 214 is installed on one positioning block 207 in the center, and an indicator needle 215 is installed on the adjacent positioning block 207, facilitating precise adjustment of the distance between the positioning blocks 207 by the operator.

[0034] Working principle

[0035] First, place the disc blade to be installed onto the cutter shaft, then place the cutter shaft on the cutter shaft holder 103. The spring 107 pushes the push block 104 to press and fix the cutter shaft placed between the push block 104 and the top block 105. According to the specifications of the disc blade to be installed, loosen the positioning screw 208 on the edge positioning block 207 and manually adjust the position of the positioning block 207 on the guide rod 206. Due to the function of the scissor mechanism 213, the distance between two adjacent positioning blocks 207 remains consistent. The operator can use the scale 214 and the indicator needle 215 to accurately determine the spacing of the positioning blocks 207. After adjustment, tighten the positioning screw 208 to fix the edge positioning block 207. Then, manually adjust the position of the circular blade to align with the positioning block 207. Next, rotate the dial 203 to rotate the screw 202, causing the nut 205 and the sliding sleeve 204 to move on the sleeve rod 201 and the screw 202, thereby adjusting the height of the positioning block 207 on the guide rod 206. Align the slot 209 on the positioning block 207 with the edge of the circular blade, so that the blade is embedded in the slot 209, pressing the circular blade onto the cutter shaft, completing the initial fixation of the blade on the cutter shaft. Then, use tools to tighten the clamps that come with the circular blade to complete the final fixation work.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A quick mounting and positioning device for disc blades, characterized in that The installation unit (100) further comprises symmetrically arranged push block (104) and top block (105), the push block (104) and top block (105) are arc-shaped plate, the push block (104) is located above the knife shaft frame (103), the top block (105) is fixedly installed on the knife shaft frame (103), the push block (104) is fixedly connected with push rod (106), the push rod (106) is sleeved with spring (107), one end of the push rod (106) passes through the support base (102) and is fixedly connected with the limiting piece (108), and the spring (107) is located between the push plate and the support base (102). The sleeve rod (201) is fixedly connected between the connecting frame (101), the screw rod (202) is rotatably connected between the connecting frame (101), and the screw rod (202) is fixedly connected with the dial (203). The positioning unit (200) further comprises a scissors structure (213) arranged on the positioning block (207), the scissors structure (213) comprises a connecting shaft (210), a top rod (211) and a bottom rod (212), the top rod (211) and the bottom rod (212) are rotatably connected through the connecting shaft (210), the connecting shaft (210) is fixedly connected with the positioning block (207), and the top rod (211) and the bottom rod (212) in adjacent two scissors structures (213) are rotatably connected.

2. A quick mounting and positioning device for circular knife blades according to claim 1, characterized in that: The number of the positioning block (207) is odd, one of the positioning block (207) in the central position is fixedly connected with the guide rod (206), the rest of the positioning block (207) is slidably connected with the guide rod (206), and the edge two positioning blocks (207) are threadedly connected with the positioning screw (208), and the positioning screw (208) is used for fixing the positioning block (207).

3. A quick mounting and positioning device for circular knife blades according to claim 2, characterized in that: One of the positioning block (207) in the central position is provided with a scale ruler (214), and another positioning block (207) adjacent to the scale ruler (214) is provided with an indicating needle (215).

4. A quick change disc blade positioning device according to claim 3 wherein: ​ 5. A quick mounting and positioning device for circular knife blades according to claim 4, characterized in that: ​ 6. A quick change disc blade positioning device according to claim 5 wherein: ​