Detachable laminated slab mold plugging tool

By designing a detachable composite plate mold sealing fixture, the problems of poor versatility and slurry leakage of traditional molds were solved, thereby improving the versatility of molds and production efficiency, and reducing production costs.

CN223763424UActive Publication Date: 2026-01-06CHINA CONSTR THIRD ENG BUREAU CONSTR TECH HUBEI CO LTD
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Patent Information

Application Number
CN202520121285.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-01-06
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Traditional composite slab molds have poor versatility, and the fixed position of the reinforcing bars makes it difficult to achieve mold versatility for components of different sizes. This results in serious grout leakage during concrete vibration, increasing the labor intensity and cost of production.

Method used

A detachable composite plate mold sealing fixture was designed, including a bottom mold, rubber pad, square tube, lifting assembly, locking assembly and segmented panel. The detachable connection enables the mold to be versatile, enhances the sealing effect and reduces grout leakage.

Benefits of technology

It improves the versatility and production efficiency of molds, reduces slurry leakage, lowers production costs, and is easy to operate, making it suitable for the production needs of different projects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of laminated slab dies, in particular to a detachable laminated slab die plugging tool which comprises a bottom die, a rubber pad is arranged on the bottom die, a square through pipe is arranged on the rubber pad, a segmented panel is arranged on one side of the square through pipe, and the detachable laminated slab die plugging tool further comprises a lifting assembly which is arranged on one side of the rubber pad and used for driving the square through pipe to ascend and descend. The bosses are arranged on the side walls of the segmented panels, and the bosses and the segmented panels are integrally formed; the locking assembly comprises a mounting plate fixed on the lifting assembly, a locking bolt is arranged on the mounting plate, and the locking bolt penetrates through the square through pipe and is connected with the segmented panel; after the tool is connected with the laminated slab bottom die, the universality of the die is enhanced, the use of the die is not influenced by the sizes of components with different specifications and the arrangement of the reinforcing steel bars, the reinforcing steel bars can be tightly plugged with rubber after entering the die, the gaps of the reinforcing steel bar outlets of the die are reduced, and the problem of slurry leakage in the concrete vibrating process is solved.
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Description

Technical Field

[0001] This utility model relates to the field of composite plate mold technology, specifically to a detachable composite plate mold sealing tooling. Background Technology

[0002] Composite slab components are widely used in prefabricated buildings. A composite slab is an integral floor slab formed by stacking a precast base slab and a cast-in-place concrete layer connected by truss reinforcement. The production of precast composite slab base slabs generally involves assembling a steel base mold and side molds fixed to the base mold, followed by pouring concrete.

[0003] Currently, precast reinforced concrete truss composite slabs, as the most basic horizontal component in the field of prefabricated buildings, are characterized by simple structure, wide application, and large production volume. However, traditional composite slab molds suffer from poor versatility; the ribs are positioned in slots pre-reserved in the angle steel, making it difficult to achieve mold universality for components of different sizes. Furthermore, the large number of slots leads to significant grout leakage during concrete vibration, increasing the workload of mold cleaning and formwork maintenance, increasing the labor intensity of production operations, and reducing component production efficiency. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned shortcomings and provide a detachable composite plate mold sealing fixture.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] A detachable composite plate mold sealing fixture includes a bottom mold, on which a rubber pad is provided, and a square tube is snapped onto the rubber pad. A segmented panel is provided on one side of the square tube. The fixture also includes:

[0007] The lifting assembly, located on one side of the rubber pad, is used to lift the square tube.

[0008] Multiple bosses are provided on the side wall of the segmented panel and are integrally formed with the segmented panel;

[0009] The locking assembly includes a mounting plate fixed to the lifting assembly, and a locking bolt is provided on the mounting plate. The locking bolt passes through the square tube and is connected to the segmented panel.

[0010] Furthermore, the lifting assembly includes a fixed base plate fixed to the bottom mold, a lifting platform slidably disposed on the fixed base plate, a limiting part connected to the fixed base plate at the bottom of the lifting platform, a square tube fixed on the lifting platform, and a mounting plate fixed on the lifting platform.

[0011] Furthermore, vertical grooves are provided on both sides of the fixed base plate, the limiting part includes a slide rod located in the vertical groove, a lifting slider sleeved on the slide rod is provided on the lifting platform, and a positioning part is also provided on the lifting slider.

[0012] Furthermore, a return spring is provided at the bottom of the lifting slider, and the return spring is sleeved on the slide rod.

[0013] Furthermore, the positioning part includes a fixing block fixed to the lifting slider, and a positioning bolt is threaded onto the fixing block, the positioning bolt abutting against the fixing base plate.

[0014] Furthermore, a hanging groove is provided on the side of the square tube near the segment panel, and a hanging plate for inserting into the hanging groove is provided on the segment panel.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This utility model enhances the versatility of the mold by connecting the tooling to the bottom mold of the composite slab. Different specifications of component sizes and reinforcement arrangement do not affect the use of the mold. After the reinforcement is inserted into the mold, it can be tightly sealed with the rubber, reducing the gaps at the reinforcement outlet of the mold and alleviating the problem of grout leakage during concrete vibration. The tooling and the mold are detachable and reusable, which can meet the production needs of different projects, reduce the production cost of composite slab components, and the tooling is simple to use and easy to operate, which is conducive to the promotion and application of the technology and products. Attached Figure Description

[0017] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:

[0018] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0019] Figure 2 This is a schematic diagram showing the connection between the segmented panel and the square tube of this utility model;

[0020] Figure 3 This is a schematic diagram of the lifting assembly of this utility model;

[0021] Figure 4 This is a schematic diagram of the limiting part of this utility model.

[0022] In the diagram: 1. Bottom mold; 2. Rubber pad; 3. Lifting assembly; 31. Fixed base plate; 32. Lifting platform; 33. Limiting part; 331. Slide rod; 332. Lifting slider; 333. Return spring; 334. Fixing block; 335. Positioning bolt; 4. Square tube; 5. Segmented panel; 51. Hanging plate; 6. Boss; 7. Mounting plate; 8. Locking bolt. Detailed Implementation

[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0025] Reference Figures 1-4 As shown, a detachable composite slab mold sealing fixture includes a bottom mold 1, on which a rubber pad 2 is provided. Reinforcing bars extend from the rubber pad 2. The rubber pad 2 is divided into an upper rubber layer and a lower rubber layer. A cavity is pre-reserved inside the upper rubber layer and filled with EPDM foamed square strips to tightly seal it against the lower rubber layer. A square tube 4 is snapped onto the upper rubber layer, and a locking block is provided on the upper rubber layer. A square tube slot is opened at the bottom of the square tube 4, and the upper rubber layer is fixed by inserting the locking block into the slot. A segmented panel 5 is provided on one side of the square tube 4. The segmented panel 5 is at least 8mm thick and has pre-reserved bolt connection holes on its surface. The fixture is detachable and reusable by connecting it to the bottom mold 1. The height of the square tube 4 is the same as the height of the segmented panel 5, and its height must not exceed 30mm, thereby achieving tight sealing during the vibration and pouring process of the composite slab. It also includes:

[0026] The lifting component 3 is located on one side of the rubber pad 2 and is used to lift the square tube 4. After placing the square tube 4 and the segmented panel 5 on the lifting component 3, the square tube 4 can be moved down by the lifting component 3 so that it is tightly attached to the rubber pad 2.

[0027] Multiple bosses 6 are set on the side wall of the segmented panel 5. The bosses 6 protrude to a depth of not less than 4mm. The bosses 6 are staggered on the segmented panel 5. The segmented panel 5 itself is made of rigid plastic and is integrally injection molded with the bosses 6 and divided into several standard sections. The outer side of each standard section is connected to the square tube 4 by bolt connection pair to form a concrete forming surface, which is adapted to the size and specifications of the composite plate and arranged along the length and width of the composite plate. The thickness of the square tube 4 shall not be less than 4mm, and a thin steel plate is welded inside.

[0028] The locking assembly includes a mounting plate 7 fixed to the lifting assembly 3, and a locking bolt 8 is provided on the mounting plate 7. The locking bolt 8 passes through the square tube 4 and is connected to the segmented panel 5.

[0029] In one embodiment, a hanging groove is provided on the side of the square tube 4 near the segment panel 5, and a hanging plate 51 is provided on the segment panel 5 for inserting into the hanging groove. During installation, the segment panel 5 is hung on the square tube 4 to complete the initial fixation of the segment panel 5 and the square tube 4.

[0030] In one embodiment, the lifting assembly 3 includes a fixed base plate 31 fixed to the bottom mold 1, a lifting platform 32 slidably disposed on the fixed base plate 31, a limiting part 33 connected to the fixed base plate 31 is also provided at the bottom of the lifting platform 32, a square tube 4 is fixed on the lifting platform 32, and a mounting plate 7 is fixed on the lifting platform 32.

[0031] After placing the square tube 4 on the lifting platform 32, you can press the square tube 4 down to squeeze the rubber pad 2 tightly. After the steel bar is put into the mold, it can be tightly sealed with the rubber pad 2, reducing the gaps at the steel bar outlet of the mold and alleviating the problem of grout leakage during concrete vibration.

[0032] In one embodiment, vertical grooves are provided on both sides of the fixed base plate 31, and the limiting part 33 includes a slide rod 331 located in the vertical groove. The lifting platform 32 is provided with a lifting slider 332 sleeved on the slide rod 331. The lifting slider 332 is also provided with a positioning part. Through the cooperation between the lifting slider 332 and the slide rod 331, the lifting platform 32 is limited to only lifting and lowering. In particular, after pressing down the square tube 4, the rubber pad 2 is tightly squeezed by the square tube 4, and the lifting platform 32 can be fixed by the positioning part.

[0033] In one embodiment, a return spring 333 is also provided at the bottom of the lifting slider 332, and the return spring 333 is sleeved on the slide rod 331; initially, the lifting platform 32 will be higher than the rubber pad 2 under the support of the return spring 333, which facilitates the installation of the square tube 4.

[0034] In one embodiment, the positioning part includes a fixing block 334 fixed to the lifting slider 332, and a positioning bolt 335 is threadedly connected to the fixing block 334, and the positioning bolt 335 abuts against the fixing base plate 31.

[0035] The implementation steps of this sealing tool are as follows:

[0036] Step 1: Select several segmented panels 5 of appropriate specifications and assemble them to make them consistent with the size of the composite board;

[0037] Step 2: Position the segment panel 5 and the square tube 4 to complete the installation of the segment panel 5;

[0038] Step 3: Insert the rubber pad 2 into the square tube slot to position and connect the upper rubber and the square tube 4, and fix the lower rubber and the bottom mold 1 on the mold table;

[0039] Step 4: Inserting and binding the reinforcing mesh, positioning and installing the embedded parts, and determining the position of the reinforcing bars in the composite slab;

[0040] Step 5: Fill the cavity of rubber pad 2 with EPDM foam square strips to ensure seamless compression between the upper and lower layers of rubber and the reinforcing steel.

[0041] Step 6: Then press down the square tube 4 so that the square tube 4 and the segmented panel 5 are tightly pressed onto the rubber pad 2 and fixed onto the bottom mold 1.

[0042] Step 7: After connecting and fixing the tooling and mold around the composite slab, pour and vibrate the concrete.

[0043] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A detachable laminated board mold sealing tool, comprising a bottom mold (1), wherein a rubber pad (2) is arranged on the bottom mold (1), a square tube (4) is clamped on the rubber pad (2), and a segmented panel (5) is arranged on one side of the square tube (4), characterized in that, Also include: Lifting assembly (3) is arranged in one side of rubber pad (2), is used for driving square tube (4) to lift; A plurality of bosses (6) are arranged on the side wall of the segmented panel (5) and are integrally formed with the segmented panel (5); Locking assembly, including mounting plate (7) fixed on lifting assembly (3), mounting plate (7) is provided with locking bolt (8), locking bolt (8) penetrates square tube (4) and is connected with segmented panel (5).

2. The detachable shuttering mold plugging tooling for a composite panel according to claim 1, wherein, The lifting assembly (3) includes a fixed bottom plate (31) fixed on the bottom die (1), the fixed bottom plate (31) is provided with a lifting platform (32) slidingly, the bottom of the lifting platform (32) is further provided with a limiting portion (33) connected with the fixed bottom plate (31), the square tube (4) is fixed on the lifting platform (32), and the mounting plate (7) is fixed on the lifting platform (32).

3. The detachable shuttering mold plugging tooling of claim 2, wherein, The two sides of the fixed bottom plate (31) are provided with vertical grooves, the limiting portion (33) includes a sliding rod (331) located in the vertical groove, the lifting platform (32) is provided with a lifting sliding block (332) sleeved on the sliding rod (331), and the lifting sliding block (332) is further provided with a positioning portion.

4. The detachable shuttering mold plugging tooling of claim 3, wherein, The bottom of the lifting sliding block (332) is further provided with a reset spring (333), and the reset spring (333) is sleeved on the sliding rod (331).

5. The removable sheathing tool for a laminated board mold according to claim 3, wherein The positioning portion includes a fixed block (334) fixed on the lifting sliding block (332), and a positioning bolt (335) threadedly connected on the fixed block (334), and the positioning bolt (335) abuts against the fixed bottom plate (31).

6. The detachable shuttering mold plugging tooling of claim 1, wherein, The side of the square tube (4) close to the segmented panel (5) is provided with a hanging groove, and the segmented panel (5) is provided with a hanging plate (51) inserted into the hanging groove.