Industrial silicon pushing device

Abstract

The utility model belongs to the technical field of metallurgy and production equipment, particularly relates to an industrial silicon pushing device, and aims to solve the problems of high labor intensity, low efficiency, limited pushing angle, unstable material conveying, high equipment maintenance cost and the like of the conventional pushing mode and equipment provided by the background technology. A material pushing rod is welded to the outer wall of one side of the material pushing plate. Automatic material pushing operation is achieved through the hydraulic system and the signal control box, the automation degree is high, manual operation is reduced, the rotating disc is matched with the walking wheels, multi-directional material pushing and moving are supported, the operation efficiency is improved, the material pushing strength, height and angle can be accurately adjusted, the material conveying stability is ensured, and the product quality is ensured. And the material pushing plate and the material pushing rod are subjected to composite coating treatment, high-temperature-resistant and wear-resistant design, and are suitable for the severe environment of the industrial silicon smelting furnace, the operation is safe and reliable, and the labor intensity of workers and the safety risk are reduced.

Description

Technical Field

[0001] This utility model relates to the field of metallurgy and production equipment technology, and in particular to an industrial silicon feeding device. Background Technology

[0002] In industrial silicon production, the feeding process has a crucial impact on production efficiency and product quality. Traditional feeding methods and equipment have many shortcomings. Manual feeding is not only inefficient, but also makes it difficult to ensure the uniformity and stability of feeding, which can easily lead to material accumulation and scattering, affecting the continuity of production.

[0003] Some existing feeding devices are either inflexible and unable to meet the feeding requirements at different angles, or have complex structures, high maintenance costs, and are difficult to adapt to the complexity and diversity of industrial silicon production environments. Therefore, developing an efficient, flexible, and easy-to-maintain industrial silicon feeding device is of great significance for improving the level of industrial silicon production. Utility Model Content

[0004] In view of the shortcomings of the prior art, this utility model provides an industrial silicon feeding device, which overcomes the shortcomings of the prior art and effectively solves the problems of high labor intensity, low efficiency, limited feeding angle, unstable material conveying and high equipment maintenance costs of the existing feeding methods and equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An industrial silicon feeding device includes a feeding plate, a feeding rod welded to one outer wall of the feeding plate, and a telescopic hydraulic cylinder installed on one outer wall of the feeding rod. A steering joint is provided on one outer wall of the telescopic hydraulic cylinder, and a signal control box is hinged to the telescopic hydraulic cylinder through the steering joint.

[0007] The bottom outer wall of the signal control box is provided with a pusher cart rotary table, and a height adjustment cylinder is hinged between the pusher cart rotary table and the telescopic large oil cylinder. The bottom outer wall of the pusher cart rotary table is rotatably connected to the pusher cart chassis, and the bottom of the pusher cart chassis is equipped with an array of distributed walking wheels.

[0008] Preferably, the signal control box has a built-in hydraulic system and control components, and the signal control box is connected to the telescopic large oil cylinder, the height adjustment oil cylinder and the pusher cart rotary table via a signal connection to control the automated operation of the pushing operation.

[0009] Preferably, the pusher plate and pusher rod are both made of ordinary steel.

[0010] Preferably, the height adjustment cylinder has a dual-cylinder symmetrical distribution structure, and the height adjustment cylinder realizes the vertical height adjustment of the pusher plate through synchronous hydraulic drive.

[0011] Preferably, the rotation angle range of the pusher cart rotary disk is 0-360°, and the pusher cart rotary disk is connected to the pusher cart chassis through bearings to achieve stepless angle adjustment in the horizontal direction.

[0012] Preferably, the signal control box is equipped with a wireless communication module for receiving external commands and providing feedback on the device's operating status.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. The industrial silicon feeding device designed in this paper automates the feeding operation through a hydraulic system and a signal control box. It has a high degree of automation, reduces manual operation, and the rotary table and traveling wheels work together to support multi-directional feeding and movement, improving work efficiency. The feeding force, height and angle can be precisely adjusted to ensure the stability of material conveying and guarantee product quality.

[0015] 2. The industrial silicon pusher device designed in this paper features a pusher plate and pusher rod with a composite coating, which is designed to be resistant to high temperatures and wear, adapting to the harsh environment of industrial silicon smelting furnaces, ensuring safe and reliable operation, and reducing the labor intensity and safety risks for workers. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of the overall structure of an industrial silicon feeding device proposed in this utility model;

[0017] Figure 2 This is a bottom view of the overall structure of an industrial silicon feeding device proposed in this utility model;

[0018] Figure 3 This is a side view of the overall structure of an industrial silicon feeding device proposed in this utility model.

[0019] In the diagram: 1. Push plate; 2. Push rod; 3. Telescopic hydraulic cylinder; 4. Steering joint; 5. Height adjustment cylinder; 6. Signal control box; 7. Push cart rotary table; 8. Push cart chassis; 9. Traveling wheels. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Example 1, refer to Figures 1-3 An industrial silicon feeding device includes a feeding plate 1, a feeding rod 2 welded to one side of the outer wall of the feeding plate 1, and a telescopic hydraulic cylinder 3 installed on one end of the outer wall of the feeding rod 2. A steering joint 4 is provided on one end of the outer wall of the telescopic hydraulic cylinder 3, and a signal control box 6 is hinged to the telescopic hydraulic cylinder 3 through the steering joint 4.

[0022] In this embodiment, the material pushing operation is automated through a hydraulic system and a signal control box 6. The automation level is high, reducing manual operation. The rotary table and the traveling wheels 9 work together to support multi-directional material pushing and movement, improving work efficiency. The pushing force, height and angle can be precisely adjusted to ensure the stability of material conveying and guarantee product quality.

[0023] Example 2, refer to Figures 1-3 An industrial silicon feeding device is provided with a feeding cart rotary disk 7 on the bottom outer wall of the signal control box 6, and a height adjustment cylinder 5 is hinged between the feeding cart rotary disk 7 and the telescopic large oil cylinder 3. The feeding cart chassis 8 is rotatably connected to the bottom outer wall of the feeding cart rotary disk 7, and an array of walking wheels 9 are installed on the bottom of the feeding cart chassis 8.

[0024] In this embodiment, the pusher plate 1 and the pusher rod 2 are treated with a composite coating, and are designed to be resistant to high temperature and wear, adapting to the harsh environment of industrial silicon smelting furnaces, ensuring safe and reliable operation, and reducing the labor intensity and safety risks for workers.

[0025] Reference Figure 1 The signal control box 6 has a built-in hydraulic system and control components, and the signal control box 6 is connected to the telescopic large oil cylinder 3, the height adjustment oil cylinder 5 and the pusher cart rotary table 7 via a signal connection, which is used to control the automated operation of the pushing operation.

[0026] Reference Figure 1 The pusher plate 1 and the pusher rod 2 are both made of ordinary steel.

[0027] Reference Figure 1 The height adjustment cylinder 5 is a dual-cylinder symmetrically distributed structure, and the height adjustment cylinder 5 realizes the vertical height adjustment of the pusher plate 1 through synchronous hydraulic drive.

[0028] Reference Figure 1 The rotating angle range of the pusher cart rotary disk 7 is 0-360°, and the pusher cart rotary disk 7 and the pusher cart chassis 8 are connected by bearings to achieve stepless angle adjustment in the horizontal direction.

[0029] Reference Figure 1 The signal control box 6 is equipped with a wireless communication module, which is used to receive external commands and provide feedback on the operating status of the equipment.

[0030] Working principle: The pusher plate 1 is connected to the pusher rod 2. The material is ordinary steel and the surface is coated with hard silicon calcium composite high temperature coating. The front end of the pusher plate 1 is arc-shaped, which is conducive to forming a circular material surface structure. The pusher rod 2 is connected to the telescopic large oil cylinder 3. The telescopic large oil cylinder 3 adjusts the front and rear stroke of the pusher rod 2.

[0031] The telescopic hydraulic cylinder 3 is connected to the pusher car signal control box 6 via the steering joint 4. The signal control box 6 contains the signal transmitter 6 and control elements of the telescopic hydraulic cylinder 2, the height adjustment cylinder 5, and the rotary disk 7, and contains a hydraulic system.

[0032] The lower part of the telescopic large hydraulic cylinder 3 is connected to two height adjustment cylinders 5. The height adjustment cylinders 5 adjust the height of the telescopic large hydraulic cylinder 3 and control the height of the push rod 2 and the push plate 1 to meet the push angle requirements.

[0033] The bottom of the signal control box 6 is the pusher cart rotary table 7, which adjusts the angle of the pusher rod 2 in the horizontal direction by rotating the rotary table;

[0034] The bottom of the rotary table is connected to the pusher car chassis 8, and four walking wheels 9 are set on the lower part of the chassis. The walking wheels control the pusher car to travel around the electric arc furnace once.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A silicon pushing device for industrial use, comprising a pushing plate (1), characterized in that, The push plate (1) one side wall welding has the push rod (2), and the push rod (2) one end outer wall is equipped with telescopic big oil cylinder (3), the telescopic big oil cylinder (3) one end outer wall is provided with steering joint (4), and the telescopic big oil cylinder (3) is articulated with signal control box (6) through steering joint (4); The signal control box (6) bottom outer wall is provided with pusher rotating disc (7), and the pusher rotating disc (7) and telescopic big oil cylinder (3) are articulated with height adjusting oil cylinder (5), the pusher rotating disc (7) bottom outer wall rotation is connected with pusher chassis (8), and the bottom of pusher chassis (8) is equipped with array distribution's walking wheel (9).

2. A silicon pushing device according to claim 1, wherein The signal control box (6) is built-in hydraulic system and control element, and the signal control box (6) is connected through signal between the telescopic big oil cylinder (3), height adjusting oil cylinder (5) and pusher rotating disc (7), for controlling the automatic operation of pusher operation.

3. A silicon pushing device according to claim 1, wherein The material of the push plate (1) and the push rod (2) is ordinary steel.

4. A silicon pushing device according to claim 1, wherein The height adjusting oil cylinder (5) is a double oil cylinder symmetrical distribution structure, and the height adjusting oil cylinder (5) is driven by synchronous hydraulic to realize the vertical height adjustment of the push plate (1).

5. A silicon pushing device according to claim 1, wherein The rotation angle range of the pusher rotating disc (7) is 0-360°, and the pusher rotating disc (7) and the pusher chassis (8) are connected through the bearing, realizing stepless angle adjustment in horizontal direction.

6. A silicon pushing device according to claim 1, wherein The signal control box (6) is provided with a wireless communication module for receiving external instructions and feeding back the equipment running state.

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