Rolling uniformity adjusting device for pultrusion rolled product

By designing a winding uniformity adjustment device that includes a support disc, support pad, frame, and movable rollers, the problem of uneven winding of pultruded roll products was solved, achieving product uniformity and stability, and improving the reliability of packaging and transportation.

CN223765697UActive Publication Date: 2026-01-06WEIHAI GUANGWEI ADVANCED ENERGY MATERIALS CO LTD
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Patent Information

Application Number
CN202520055497.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-01-06
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

In existing technologies, pultruded roll products are not wound evenly, resulting in uneven sides that are difficult to meet customer requirements and affect the stability of subsequent packaging and transportation processes.

Method used

A winding neatness adjustment device was designed, comprising a support disc, a support pad, a frame, and movable rollers. Utilizing the stability of the support slide, support rod, and support guard plate, combined with a hammering component and an elastic component, it achieves precise adjustment and uniform force distribution on the product.

Benefits of technology

It improves the neatness of product winding, enhances the stability and durability of the device, protects products from damage, and ensures stability and packaging integrity during transportation.

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Abstract

The utility model relates to the technical field of composite materials, and discloses a pultrusion rolled product rolling uniformity adjusting device which comprises a supporting disc, supporting pads, a frame and movable idler wheels, the supporting pads are annularly and evenly arranged at the top of the supporting disc, the frame is installed at the bottom of the supporting disc, and the movable idler wheels are arranged at the bottom of the frame. And the supporting disc comprises supporting sliding ways, supporting sliding rods and a supporting protection plate, the supporting sliding ways are annularly and evenly distributed at the bottom of the supporting disc, the supporting sliding rods are slidably connected with the middles of the supporting sliding ways, and the supporting protection plate is fixedly connected to one ends of the supporting sliding rods. The problems that follow-up packaging of whole tray products is inconvenient, the thicknesses of single-roll products are inconsistent, packaging of the whole tray products is difficult to fix completely, and the whole tray products are prone to inclining and falling off in the transportation process are solved.
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Description

Technical Field

[0001] This application relates to the technical field of composite materials, and more specifically, to a device for adjusting the winding uniformity of pultruded coil products. Background Technology

[0002] Chinese Patent Publication No. CN203529550U discloses a winding machine with adjustable roll position, including a frame, a first pressure roller, a second pressure roller, a first guide roller, a second guide roller, and a winding roller mounted on the frame. It also includes a roll position adjustment device comprising: a sensor disposed between the first and second guide rollers; a transmission device disposed at both ends of the first guide roller and hinged to it; the transmission device comprising: a slide block, a guide rod, and a lead screw; the slide block being fitted onto the guide rod and the lead screw and hinged to the first guide roller; a motor controlling the rotation of the lead screw; a drive device for driving the slide block to slide; and a control unit electrically connected to the drive device and the sensor. The winding machine provided by this invention ensures that the side of the wound roll is flat and uniform after winding, with no large areas of roll material remaining on the side of the mica tape roll.

[0003] When producing roll products using the pultrusion process, the winding machine often fails to ensure that each roll is perfectly aligned, resulting in unevenness on the sides. Since the rolls are secured with tension straps from unloading to packaging, it's difficult to effectively adjust the roll alignment. Therefore, damage to the product frequently occurs during packaging due to tension straps, winding machine guards, etc. Furthermore, most customers have requirements for roll alignment, and uneven rolls cannot meet these requirements. Poor roll alignment also hinders subsequent packaging of palletized products. Inconsistent thickness of individual rolls makes it difficult to secure the entire palletized product, increasing the risk of tilting and detachment during transport. Utility Model Content

[0004] The purpose of this utility model is to provide a device for adjusting the neatness of pultruded roll products, which aims to solve the problems of poor neatness of rolls in the prior art, which makes it inconvenient for subsequent packaging of the entire pallet of products. The inconsistent thickness of single rolls makes it difficult to completely fix the packaging of the entire pallet of products, and they are prone to tilting and falling off during transportation.

[0005] This utility model is implemented as follows: a device for adjusting the neatness of pultruded roll products includes a support disc, support pads, a frame, and movable rollers. The support pads are arranged in a ring on the top of the support disc, the frame is installed at the bottom of the support disc, and multiple movable rollers are placed at the bottom of the frame.

[0006] The support disc includes a support slide, a support slide rod, and a support guard plate. The support slide is arranged in a ring at the bottom of the support disc. The support slide rod is slidably connected to the middle of the support slide and the support guard plate is fixed to one end of the support slide rod.

[0007] A hammering assembly is installed at the bottom of the support pad, and the hammering assembly is slidably connected to the support pad.

[0008] The hammering assembly includes a drive support, a drive shaft, a hammering slide plate, a hammering cam, a hammering rocker arm, an auxiliary support, and a hammer head. The drive support is mounted on the hammering slide plate, the drive shaft is slidably connected to the drive support, the hammering cam is mounted in the middle of the drive shaft, the auxiliary support is mounted at the front end of the drive support, the middle of the hammering rocker arm is rotatably connected to the auxiliary support, one end of the hammering rocker arm is placed at the bottom of the hammering cam, and the hammer head is placed at the end of the hammering rocker arm away from the hammering cam.

[0009] The frame is a frame-shaped structure formed by welding multiple cross-braces, and the vertical support rods of the frame are telescopic structures.

[0010] The movable rollers are detachably connected to the bottom of the frame.

[0011] The top of the support disc is also equipped with multiple evenly distributed ring-shaped elastic components. Each elastic component includes an elastic support, a torsion spring, an elastic plate, and elastic wheels. One end of the elastic plate is hinged to one end of the elastic support. The torsion spring is installed at the hinge between the elastic support and the elastic plate. Multiple elastic wheels are rotatably connected to the middle of the elastic plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This layout provides the device with balance and mobility, allowing it to adapt to different ground conditions while maintaining stability. The support disc includes support rails, support rods, and support guards. This design enhances the stability and durability of the support disc, while the sliding connection allows for flexible adjustments to suit different work requirements. The soft properties of the polyurethane support pads protect the product from damage, and their quantity and size design ensure stability and even stress distribution during adjustment, contributing to improved winding neatness. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a device for adjusting the uniformity of pultruded coil products according to the present invention;

[0015] Figure 2 This is a schematic diagram of the support plate in a pultruded coil product winding uniformity adjustment device of this utility model;

[0016] Figure 3This is a schematic diagram of the hammering component in a pultruded coil product winding uniformity adjustment device of this utility model;

[0017] Figure 4 This is a schematic diagram of the elastic component in a pultruded coil product winding uniformity adjustment device of this utility model.

[0018] Figure label:

[0019] 1. Support disc; 2. Support pad; 3. Frame; 4. Movable roller; 5. Support slide; 6. Support slide bar; 7. Support guard plate; 8. Drive support; 9. Drive shaft; 10. Hammering slide plate; 11. Hammering cam; 12. Hammering rocker arm; 13. Auxiliary support; 14. Hammer head; 15. Elastic support; 16. Torsion spring; 17. Elastic plate; 18. Elastic wheel. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0021] The implementation of this utility model will be described in detail below with reference to specific embodiments.

[0022] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0023] like Figure 1-4 As shown, this utility model discloses a device for adjusting the neatness of pultruded coil products, including a support disc 1, support pads 2, a frame 3, and movable rollers 4. The support pads 2 are arranged in a ring on the top of the support disc 1, the frame 3 is installed on the bottom of the support disc 1, and multiple movable rollers 4 are placed at the bottom of the frame 3.

[0024] The configuration of the support disc 1, support pad 2, frame 3 and movable casters 4 provides stable support and flexible mobility, making it easy to adjust and adapt to different working environments.

[0025] The support disc 1 includes a support slide 5, a support slide rod 6, and a support guard plate 7. The support slide 5 is arranged in a ring at the bottom of the support disc 1. The support slide rod 6 is slidably connected to the middle of the support slide 5. The support guard plate 7 is fixed to one end of the support slide rod 6.

[0026] The support pads 2 are arranged in a ring on top of the support disc 1, and the frame 3 is installed at the bottom of the support disc 1. Multiple movable rollers 4 are placed at the bottom of the frame 3. This layout provides the device with balance and mobility, allowing it to adapt to different ground conditions while maintaining stability. The support disc 1 includes support rails 5, support rods 6, and support guard plates 7. This design enhances the stability and durability of the support disc, while the sliding connection allows for flexible adjustment to meet different work requirements. The soft properties of the polyurethane support pads enable them to protect the product from damage, and their number and size design ensure the stability and uniform force distribution of the product during adjustment, contributing to improved winding neatness.

[0027] A hammering component is installed at the bottom of the support pad 2, and the hammering component is slidably connected to the support pad 2.

[0028] A hammering assembly is installed at the bottom of the support pad 2. The hammering assembly is slidably connected to the support pad 2, which enables the device to perform precise hammering operations as needed, improving the flexibility and accuracy of operation.

[0029] The hammering assembly includes a drive support 8, a drive shaft 9, a hammering slide plate 10, a hammering cam 11, a hammering rocker arm 12, an auxiliary support 13, and a hammer head 14. The drive support 8 is mounted on the hammering slide plate 10, the drive shaft 9 is slidably connected to the drive support 8, the hammering cam 11 is mounted in the middle of the drive shaft 9, the auxiliary support 13 is mounted at the front end of the drive support, the middle of the hammering rocker arm 12 is rotatably connected to the auxiliary support 13, one end of the hammering rocker arm 12 is placed at the bottom of the hammering cam 11, and the hammer head 14 is placed at the end of the hammering rocker arm 12 away from the hammering cam 11.

[0030] The hammering assembly includes a drive support 8, a drive shaft 9, a hammering slide plate 10, a hammering cam 11, a hammering lever 12, an auxiliary support 13, and a hammer head 14. This design makes the hammering action more precise and controllable, and the combined use of the cam and lever improves the efficiency and force of the hammering.

[0031] Frame 3 is a frame-shaped structure formed by the cross welding of multiple support rods, and the vertical support rods of Frame 3 are telescopic structures.

[0032] Frame 3 is a frame structure formed by welding multiple cross rods. The vertical support rods of Frame 3 are telescopic structures. This telescopic design allows the device to be quickly adjusted according to different working requirements, improving the adaptability and flexibility of the device.

[0033] The movable roller 4 is detachably connected to the bottom of the frame.

[0034] The movable roller 4 is detachably connected to the bottom of the frame. This design makes it easier to replace and maintain the roller, and also makes it easier to adjust the position of the roller according to actual needs.

[0035] The top of the supporting disc 1 is also equipped with multiple evenly distributed ring-shaped elastic components. The elastic components include an elastic support 15, a torsion spring 16, an elastic plate 17, and elastic wheels 18. One end of the elastic plate 17 is hinged to one end of the elastic support 15. The torsion spring 16 is installed at the hinge between the elastic support 15 and the elastic plate 17. Multiple elastic wheels 18 are rotatably connected to the middle of the elastic plate 17.

[0036] The top of the support disc 1 is also equipped with multiple evenly distributed ring-shaped elastic components. The design of the elastic components provides elastic support for the device, helps to absorb and reduce the impact force during operation, protects the structural integrity of the device, and improves the neatness of the wound products.

[0037] Referring to the figure, a preferred embodiment of the present invention is provided.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for adjusting the winding regularity of a pultruded rolled product, characterized in that Including support disc (1), support pad (2), frame (3) and movable roller (4), the support pad (2) is arranged on the top of support disc (1) in annular distribution, the frame (3) is installed at the bottom of support disc (1), and multiple movable rollers (4) are placed at the bottom of frame (3).

2. A device for adjusting the winding regularity of a pultruded rolled product according to claim 1, characterized in that The support disc (1) includes support slide (5), support slide rod (6) and support guard plate (7), the support slide (5) is arranged on the bottom of support disc (1) in annular distribution, the support slide rod (6) is slidably connected with the middle part of support slide (5), and the support guard plate (7) is fixedly connected to one end of support slide rod (6).

3. A device for adjusting the winding regularity of a pultruded rolled product according to claim 2, characterized in that The bottom of the support pad (2) is provided with a hammering assembly, and the hammering assembly is slidably connected with the support pad (2).

4. A device for adjusting the winding regularity of a pultruded rolled product according to claim 3, characterized in that The hammering assembly includes driving support (8), driving shaft (9), hammering slide plate (10), hammering cam (11), hammering rocker (12), auxiliary support (13) and hammer head (14), the driving support (8) is installed on the hammering slide plate (10), the driving shaft (9) is slidably connected with the driving support (8), the hammering cam (11) is installed in the middle part of the driving shaft (9), the auxiliary support (13) is installed at the front end of the driving support, the middle part of the hammering rocker (12) is rotatably connected with the auxiliary support (13), one end of the hammering rocker (12) is arranged at the bottom of the hammering cam (11), and the hammer head (14) is arranged at the end of the hammering rocker (12) away from the hammering cam (11).

5. A device for adjusting the winding regularity of a pultruded rolled product according to claim 4, characterized in that The frame (3) is a frame-shaped structure formed by cross-welding a plurality of support rods, and the vertical support rods of the frame (3) are telescopic structures.

6. A device for adjusting the winding regularity of a pultruded rolled product according to claim 5, characterized in that The movable roller (4) is detachably connected with the bottom of the frame.

7. A device for adjusting the winding regularity of a pultruded rolled product according to claim 6, characterized in that A plurality of annularly distributed elastic components are further installed on the top of the support disc (1), the elastic component includes elastic support (15), torsional spring (16), elastic plate (17) and elastic wheel (18), one end of the elastic plate (17) is hingedly connected with one end of the elastic support (15), the torsional spring (16) is installed at the hinged position of the elastic support (15) and the elastic plate (17), and a plurality of elastic wheels (18) are rotatably connected to the middle part of the elastic plate (17).

Citation Information

Patent Citations

  • Winding machine with material winding position adjustable

    CN203529550U