Intelligent operation and maintenance system for rural LNG gasification gas supply device

By combining a photoelectric sensor array and a transmission mechanism, the vaporizer is automatically adjusted to face the sun, solving the problems of low heating efficiency and short service life of ambient temperature vaporizers. This improves the vaporization efficiency and stability of the LNG vaporization unit, making it suitable for rural environments.

CN223768687UActive Publication Date: 2026-01-06FOSHAN HUARANNENG GAS ENG
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Patent Information

Application Number
CN202520496889.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-01-06
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

Because the sun's angle of illumination varies at different times of the day, the heat exchange channels of the ambient air vaporizer cannot always face the sunlight, resulting in low heating efficiency and a shortened service life. Furthermore, the lack of an intelligent management system makes it difficult to guarantee the vaporization efficiency and safety of the vaporization device.

Method used

The system uses a photoelectric sensor array to detect the sun's position and automatically adjusts the orientation of the vaporizer body through a transmission mechanism to ensure it always faces the sun. Combined with a bent connecting pipe and gear meshing, it achieves synchronous rotation adjustment of the pipeline, ensuring uniform heating and improving vaporization efficiency and stability.

Benefits of technology

It achieves optimal thermal energy utilization efficiency of the vaporizer, reduces manual intervention, improves the stability and safety of the LNG vaporization unit, and is suitable for various rural environments.

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Abstract

The utility model relates to the field of gasification gas supply devices, and discloses an intelligent operation and maintenance system of a rural LNG gasification gas supply device, which comprises a gasifier body, a first transmission mechanism and a photoelectric sensor array, the first transmission mechanism is in signal connection with the photoelectric sensor array, and the photoelectric sensor array is used for detecting the orientation of the sun. The first transmission mechanism is suitable for driving the gasifier body to move along with the sun; the gasifier body further comprises a base, a plurality of pipelines arranged side by side on the end face of the base, a connecting pipe arranged between every two adjacent pipelines, a photoelectric sensor array and a transmission mechanism are combined, so that the system can automatically adjust and optimize the operation state, manual intervention is reduced, and the stability and safety of the system are improved; the system is suitable for various rural environments, and the using effect of an existing LNG gasification gas supply device can be remarkably improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of gasification gas supply device, especially to a rural LNG gasification gas supply device intelligent operation and maintenance system. BACKGROUND

[0002] The LNG gasification gas supply device is an integrated system for converting liquid natural gas (LNG) into gaseous natural gas (NG) and stably delivering it to the user end, and is widely used in the fields of city gas and industrial fuel, etc.

[0003] When the gas pressure in the liquefied petroleum gas transportation pipeline is too high or the pipeline needs to be repaired, the natural gas in the transportation pipeline needs to be diffused. In order to ensure that the density of the diffused gas is less than that of air and the diffused gas does not deposit on the ground to cause explosion, the diffused gas needs to be heated by the air temperature type gasifier before being diffused to the outside air to reduce the density of the diffused gas.

[0004] In the prior art, the air temperature type gasifier is a solar heater, which usually includes a gasifier, and the main heat exchange channel of the air temperature type gasifier is arranged on the gasifier. The current gasifier is fixed on the ground. Due to the different angles of sunlight at different times of the day, the heat exchange channel of the air temperature type gasifier cannot always face the sunlight, resulting in low heating efficiency of the air temperature type gasifier for the diffused gas and unstable heating effect of the diffused gas. In addition, even if the angle of the gasifier is manually adjusted, the heat exchange channel on the gasifier is still in a fixed state, that is, only one side of the heat exchange channel will be irradiated by the sun, which easily shortens the service life of the heat exchange channel. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a rural LNG gasification gas supply device intelligent operation and maintenance system to solve the problems of low heating efficiency of the air temperature type gasifier for the diffused gas and easy shortening of the service life of the heat exchange channel due to the different angles of sunlight at different times of the day and the heat exchange channel of the air temperature type gasifier cannot always face the sunlight, and the specific technical scheme is as follows:

[0006] A rural LNG gasification gas supply device intelligent operation and maintenance system, comprising a gasifier body, a first transmission mechanism and a photoelectric sensor array, the first transmission mechanism and the photoelectric sensor array are signal connected, the photoelectric sensor array is used for detecting the azimuth of the sun, and the first transmission mechanism is adapted to drive the orientation of the gasifier body to move with the sun.

[0007] The gasifier body further comprises a plurality of parallelly arranged pipes arranged on the base end face of the base, a connecting pipe is arranged between two adjacent pipes, the connecting pipe is in a bent shape, one end of the connecting pipe is rotationally connected with one of the two adjacent pipes, the other end of the connecting pipe is rotationally connected with the other of the two adjacent pipes, a first gear is connected with each pipe, the two adjacent first gears are in meshing engagement, and a second transmission mechanism is connected with the base and used for driving the first gears.

[0008] As one of the improvements of the above technical scheme, the first transmission mechanism comprises a first motor and a first transmission gear, a rotating shaft is vertically connected with the bottom of the base, a second gear is coaxially connected with the rotating shaft, the first transmission gear is connected with the first motor, and the first transmission gear is in meshing transmission with the second gear.

[0009] As one of the improvements of the above technical scheme, the second transmission mechanism comprises a second motor and a second transmission gear, a rotatable transmission shaft is connected with the base, a third gear and a fourth gear are coaxially connected with the transmission shaft, the second transmission gear is connected with the second motor, the second transmission gear is in meshing transmission with the third gear, and the fourth gear is in meshing transmission with the first gear.

[0010] As one of the improvements of the above technical scheme, fins are connected with the outer sides of the pipes.

[0011] As one of the improvements of the above technical scheme, a limiting ring is connected with the base, and the pipes are arranged in the limiting ring.

[0012] As one of the improvements of the above technical scheme, the photoelectric sensor array comprises a surface sensor and a light shielding plate, the light shielding plate is connected above the surface sensor, and the light shielding plate is provided with a through hole.

[0013] The photoelectric sensor array detects the solar direction, and the first transmission mechanism automatically adjusts the orientation of the gasifier body, so that the gasifier body always faces the sun, and the best heat energy utilization efficiency is achieved; the connecting pipes in a bent shape are connected between the adjacent pipes, and the pipes are synchronously rotationally adjusted through the meshing of the first gears, so that the structure is compact and the movement is coordinated; the cooperation of the first gears and the second transmission mechanism ensures that all the pipes can be uniformly heated, and the gasification efficiency of LNG is improved; the combination of the photoelectric sensor array and the transmission mechanism enables the system to automatically adjust and optimize the operating state, reduces manual intervention, improves the stability and safety of the system, and the system is suitable for various rural environments and can significantly improve the use effect of the existing LNG gasification gas supply device.

[0014] The additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter in the description of the application. Any of the products or methods of the present application need not necessarily achieve all the advantages described. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description only represent some of the embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0016] Fig. 1 is a structural schematic diagram of the present application.

[0017] Fig. 2 is a structural schematic diagram of the present application.

[0018] In the figure: 1, gasifier body; 2, first transmission mechanism; 3, photoelectric sensor array; 4, second transmission mechanism; 11, base; 12, pipeline; 13, connecting pipe; 111, rotating shaft; 121, first gear; 112, second gear; 113, limiting ring; 21, first motor; 22, first transmission gear; 41, second motor; 42, second transmission gear. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0020] In this document, reference to“an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase“in an embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. Those skilled in the art will appreciate that embodiments described herein can be combined with other embodiments.

[0021] Due to the different angles of the sun at different times of the day, the heat exchange channel of the air temperature type gasifier cannot always face the sunlight, resulting in low heating efficiency of the air temperature type gasifier for the diffused gas and only one side of the heat exchange channel being irradiated by the sun, which can easily shorten its service life, and the lack of an intelligent management system, the gasification efficiency and safety of the gasification device are difficult to effectively guarantee, for this, please refer to Figs. 1-2 The utility model provides a kind of rural LNG gasification gas supply device intelligent operation and maintenance system, including gasifier body 1, first drive mechanism 2 and photoelectric sensor array 3, first drive mechanism 2 and photoelectric sensor array 3 signal connection, photoelectric sensor array 3 is used to detect the sun direction, first drive mechanism 2 is suitable for driving the orientation of gasifier body 1 moves with the sun, so as to always maintain the best heating angle of gasifier body 1 during the day.

[0022] Gasifier body 1 further includes a plurality of side-by-side pipes 12 disposed on the end face of the base 11, a connecting pipe 13 is provided between adjacent two pipes 12, the connecting pipe 13 is in a bent shape, one end of the connecting pipe 13 is rotatably connected with one of the adjacent two pipes 12, the other end of the connecting pipe 13 is rotatably connected with the other of the adjacent two pipes 12, a first gear 121 is connected to each pipe 12, the adjacent two first gears 121 are engaged, a second drive mechanism 4 is connected to the base 11, the second drive mechanism 4 is used to drive the first gear 121, thereby driving all pipes 12 to rotate synchronously, optimizing the heat exchange efficiency, in addition, the second drive mechanism 4 can also be signal connected with the photoelectric sensor array 3 to facilitate the control of the second drive mechanism 4.

[0023] The utility model detects the sun direction through photoelectric sensor array 3, and automatically adjusts the orientation of gasifier body 1 through first drive mechanism 2, so that it always faces the sun, realizing the best heat energy utilization efficiency; adjacent pipes 12 are connected through the bent connecting pipe 13, and all pipes 12 are synchronously adjusted through the engagement of the first gears 121, realizing compact structure and coordinated movement; the cooperation of the first gear 121 and the second drive mechanism 4 ensures that all pipes 12 can be uniformly heated, improving the gasification efficiency of LNG; the combination of the photoelectric sensor array 3 and the drive mechanism enables the system to automatically adjust and optimize the operating state, reduces manual intervention, improves the stability and safety of the system, and the system is suitable for various rural environments, which can significantly improve the use effect of the existing LNG gasification gas supply device.

[0024] As to the driving, the first transmission mechanism 2 comprises a first motor 21 and a first transmission gear 22, the bottom of the base 11 is vertically connected with a rotating shaft 111, the rotating shaft 111 is coaxially connected with a second gear 112, the first transmission gear 22 is connected with the first motor 21, and the first transmission gear 22 is in meshing transmission with the second gear 112; the second transmission mechanism 4 comprises a second motor 41 and a second transmission gear 42, the base 11 is connected with a rotatable transmission shaft, the transmission shaft is coaxially connected with a third gear and a fourth gear, the second transmission gear 42 is connected with the second motor 41, the second transmission gear 42 is in meshing transmission with the third gear, and the fourth gear is in meshing transmission with the first gear 121.

[0025] In order to further improve the heat exchange effect, the outer side of the pipeline 12 is connected with fins to increase the heating area; preferably, the base 11 is connected with a limiting ring 113, the pipeline 12 is arranged in the limiting ring 113, and the limiting ring 113 is used for restricting the rotation range of the pipeline 12, so as to ensure the stability and safety of the transmission structure.

[0026] The photoelectric sensor array 3 comprises a surface array sensor and a light shield plate, the light shield plate is connected above the surface array sensor, and the light shield plate is provided with a through hole; specifically, the surface array sensor is a CMOS / CCD surface array sensor, and the light shield plate with a hole is arranged above the surface array sensor, a pinhole imaging principle (similar to a sundial) is formed, the principle is that sunlight passes through the small hole of the light shield plate to form a light spot on the sensor, the light spot position is one-to-one corresponding to the sun angle; the light spot coordinates are calculated through an image processing algorithm (such as a centroid positioning), and the sun angle is converted in combination with geometric calibration.

[0027] It should be noted that the terms "first", "second", and the like in this text are only used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can be explicitly or implicitly included one or more of the features.

[0028] It is obvious for those skilled in the art that the present application is not limited to the details of the above-mentioned exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

Claims

1. A rural LNG gasification gas supply device intelligent operation and maintenance system, characterized in that: The gasifier comprises a gasifier body, a first transmission mechanism and a photoelectric sensor array, the first transmission mechanism and the photoelectric sensor array are signal connected, the photoelectric sensor array is used for detecting the sun azimuth, and the first transmission mechanism is suitable for driving the gasifier body to move towards the sun; The gasifier body further comprises a plurality of parallel pipelines arranged on the base end face of the base, a connecting pipe is arranged between two adjacent pipelines, the connecting pipe is in a bent shape, one end of the connecting pipe is rotationally connected with one of the two adjacent pipelines, the other end of the connecting pipe is rotationally connected with the other of the two adjacent pipelines, a first gear is connected with each pipeline, the two adjacent first gears are meshed, a second transmission mechanism is connected with the base, and the second transmission mechanism is used for driving the first gears. 2.The rural LNG gasification gas supply device intelligent operation and maintenance system according to claim 1, characterized in that, The first transmission mechanism comprises a first motor and a first transmission gear, a rotating shaft is vertically connected with the bottom of the base, a second gear is coaxially connected with the rotating shaft, the first transmission gear is connected with the first motor, and the first transmission gear is meshed with the second gear. 3.The rural LNG gasification gas supply device intelligent operation and maintenance system according to claim 1, characterized in that, The second transmission mechanism comprises a second motor and a second transmission gear, a rotatable transmission shaft is connected with the base, a third gear and a fourth gear are coaxially connected with the transmission shaft, the second transmission gear is connected with the second motor, the second transmission gear is meshed with the third gear, and the fourth gear is meshed with the first gear. 4.The rural LNG gasification gas supply device intelligent operation and maintenance system according to claim 1, characterized in that, Fins are connected with the outer side of the pipeline. 5.The rural LNG gasification gas supply device intelligent operation and maintenance system of claim 4, characterized in that, A limiting ring is connected with the base, and the pipeline is arranged in the limiting ring. 6.The rural LNG gasification gas supply device intelligent operation and maintenance system according to claim 1, characterized in that, The photoelectric sensor array comprises a surface array sensor and a light shielding plate, the light shielding plate is connected above the surface array sensor, and the light shielding plate is provided with a through hole.