Refrigerating machine used in high oil mist environment
By introducing a separation mechanism and a moving mechanism into the refrigeration unit, the problem of condenser blockage in high oil mist environments is solved, achieving the separation of oil mist and air, and improving the service life and flexibility of the refrigeration unit.
Patent Information
- Application Number
- CN202520223929.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-12
AI Technical Summary
When existing refrigeration units are used in high oil mist environments, the condenser is easily clogged by oil mist, leading to increased maintenance costs.
The system employs a separation mechanism, including a stainless steel buffer filter plate, an electrostatic filter screen, and a stainless steel post-filter plate, combined with a moving mechanism, to achieve the filtration, adsorption, and separation of oil mist, preventing oil mist from entering the condenser.
It effectively separates oil mist from air, prevents condenser blockage, extends the service life of the refrigeration unit, and improves the flexibility of the refrigeration unit through a moving mechanism.
Smart Images

Figure CN223769084U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to machine tool cooling technical field, concretely is a refrigerating machine used in high oil mist environment. BACKGROUND
[0002] The utility model discloses a refrigerating unit convenient for part replacement (patent publication number: CN221055343U, patent publication date: May 31, 2024), including unit body and bottom plate, the unit body bottom end fixed welding has bottom plate, the bottom plate lower end face is connected with support assembly, the support assembly includes mounting plate, support plate, first support piece, first bolt, rubber pad, second support piece, pivot and ball bearing, the bottom plate lower end face and mounting plate upper end face fixed connection, the mounting plate is located in the upside of support plate, the support plate is connected with mounting plate through pivot, the ball bearing is located between mounting plate and support plate, the first support piece, second support piece assembly are in both ends of mounting plate, the bottom plate, mounting plate are all horizontally arranged rectangular plate structure, and the unit body is rotated on the support plate upper end face through pivot, ball bearing, so that the orientation of the unit body is adjusted, the problem that the refrigerating unit is large in size and cannot be adjusted in orientation when installing is solved.
[0003] Based on the above file: machine tool processing basically needs to use cutting fluid, cutting oil, grinding fluid or grinding oil these cooling lubrication processing liquid, under the rotation of main shaft and the scouring action of metal processing liquid, these oil-containing liquids can produce fine oil mist, the refrigerating machine is placed around the machine tool, and the oil mist is absorbed to the condenser by the condensing circulating wind of the refrigerating machine, because the oil mist is very difficult to clean, if can be used in the oil mist environment, the maintenance cost will be reduced, therefore, the utility model provides a refrigerating machine used in high oil mist environment. UTILITY MODEL CONTENTS
[0004] In view of the defects of the prior art, the utility model provides a refrigerating machine used in high oil mist environment, which solves the problem that the condenser is blocked by oil mist when the existing refrigerating machine is used in high oil mist environment, which is very difficult to clean and increases maintenance cost.
[0005] To achieve the above object, the utility model realizes the following technical scheme: a refrigerating machine used in high oil mist environment, including base, the top of the base is installed with refrigerating machine body, the inside of the base is equipped with moving mechanism, the side of the refrigerating machine body along the first direction is equipped with separation mechanism, the separation mechanism includes:
[0006] The separation assembly comprises a separation box mounted on the body of the refrigerating machine, an air inlet pipe is mounted on the side of the separation box away from the body of the refrigerating machine, mounting plates are fixedly connected to the top and bottom of the cavity of the separation box, in the first direction, the inside of the mounting plates are sequentially mounted with a stainless steel buffer filter plate, an electrostatic filter screen, a collection plate and a stainless steel rear filter plate in the direction gradually approaching the body of the refrigerating machine, and the side of the separation box close to the body of the refrigerating machine is fixedly communicated with the inside of the body of the refrigerating machine through a connecting pipe.
[0007] The support assembly is arranged at the bottom of the separation box.
[0008] Preferably, the support assembly comprises a support plate mounted at the bottom of the separation box, the bottom of the support plate is fixedly connected with a support frame, and one side of the support frame is fixedly connected with the left side of the body of the refrigerating machine.
[0009] Preferably, the moving mechanism comprises a moving motor mounted at the left side of the base, one end of the output shaft of the moving motor is fixedly connected with a rotating rod through a shaft coupling, the surface of the rotating rod is fixedly connected with a worm, the surface of the worm is connected with the connecting plate through the transmission assembly, the bottom of the connecting plate is fixedly connected with a connecting rod, and the bottom end of the connecting rod is fixedly connected with a moving wheel.
[0010] Preferably, the transmission assembly comprises a transmission screw rod rotatably mounted at the bottom of the cavity of the base, the surface of the transmission screw rod is fixedly connected with a worm wheel, the surface of the worm wheel is engaged with the surface of the worm, the surface of the transmission screw rod is threadedly connected with a transmission plate, and one end of the transmission plate is fixedly connected with one side of the connecting plate.
[0011] Preferably, the bottom of the cavity of the base is fixedly connected with a limiting rod, and the surface of the limiting rod is slidably connected with the inside of the connecting plate.
[0012] Preferably, the bottom of the base is fixedly connected with a support leg, the inside of the support leg is provided with a hollow slot, and the moving wheel is arranged in the inside of the hollow slot.
[0013] Beneficial effects
[0014] The utility model provides a kind of refrigerating machine used in high oil mist environment.Compared with prior art, it has the following beneficial effects:
[0015] 1. This refrigeration unit, used in high oil mist environments, works by filtering large oil mist particles from stainless steel buffer filters as air containing oil mist enters the separator through the intake pipe. The pre-filtered oil mist then enters an electrostatic filter, where a high-voltage electric field is applied. The oil mist enters the charged region and is charged by the ions present. The charged oil mist then passes through a collection plate, which carries the opposite charge to the electrostatic filter, adsorbing the charged oil mist. Finally, a stainless steel post-filter filters out any remaining charged particles, separating the oil mist from the air. The clean air then enters the condenser inside the refrigeration unit, preventing condenser blockage. This separation mechanism, utilizing stainless steel buffer filters, electrostatic filters, collection plates, and a stainless steel post-filter, filters, adsorbs, and separates oil mist from the air in high oil mist environments, preventing oil mist from entering the condenser and causing blockage, thus extending the refrigeration unit's lifespan.
[0016] 2. This refrigeration unit, designed for use in high oil mist environments, utilizes a mobile motor to drive a rotating rod and worm gear. The worm gear's rotation causes two sets of worm wheels to rotate synchronously, which in turn drives a transmission screw. This rotation of the transmission screw causes the transmission plate and the connecting plates on both sides to slide downwards synchronously. The connecting plates then slide on the surface of the limiting rods. This sliding motion causes the connecting rods and moving wheels at both ends to slide downwards synchronously, allowing the moving wheels to slide within the slots and eventually contact the ground. These four sets of moving wheels synchronously lift the base and the refrigeration unit, propelling the unit to the high oil mist environment. The mobile mechanism, driven by the mobile motor, allows for free adjustment of the height of the four sets of moving wheels. By synchronously lifting the base and the refrigeration unit, the unit's position can be easily adjusted by the operator, enhancing its flexibility. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of the external structure of this utility model;
[0018] Figure 2 This is a three-dimensional schematic diagram of the bottom structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the separation box of this utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the base of this utility model;
[0021] Figure 5 This is a cross-sectional view of the internal structure of the base of this utility model.
[0022] In the diagram: 1-Base, 2-Refrigeration unit body, 3-Moving mechanism, 31-Moving motor, 32-Rotating rod, 33-Worm gear, 34-Transmission assembly, 341-Transmission screw, 342-Worm wheel, 343-Transmission plate, 35-Connecting plate, 36-Connecting rod, 37-Moving wheel, 4-Separation mechanism, 41-Separation assembly, 411-Separation box, 412-Inlet pipe, 413-Mounting plate, 414-Stainless steel buffer filter plate, 415-Electrostatic filter screen, 416-Collection plate, 417-Stainless steel post-filter plate, 418-Connecting pipe, 42-Support assembly, 421-Support plate, 422-Support frame, 5-Limiting rod, 6-Support leg. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-5 This utility model provides a technical solution:
[0025] A refrigeration unit for use in high oil mist environments includes a base 1, a refrigeration unit body 2 mounted on top of the base 1, a moving mechanism 3 inside the base 1, and a separation mechanism 4 on one side of the refrigeration unit body 2 along a first direction. The separation mechanism 4 includes:
[0026] The separation assembly 41 includes a separation box 411 installed on the refrigerator body 2. An air inlet pipe 412 is installed on the side of the separation box 411 away from the refrigerator body 2. Mounting plates 413 are fixedly connected to the top and bottom of the inner cavity of the separation box 411. Along the first direction, a stainless steel buffer filter plate 414, an electrostatic filter screen 415, a collection plate 416 and a stainless steel post-filter plate 417 are installed sequentially on the inside of the mounting plate 413 in the direction that gradually approaches the refrigerator body 2. The side of the separation box 411 near the refrigerator body 2 is fixedly connected to the inside of the refrigerator body 2 through a connecting pipe 418.
[0027] Support component 42 is located at the bottom of separation box 411.
[0028] One end of the connecting pipe 418 extends through to the interior of the refrigerator body 2; the stainless steel buffer filter plate 414 is mainly used to filter large particles of oil mist in the air; the electrostatic filter screen 415 is mainly used to add charge to the oil mist in the air; the collection plate 416 is mainly used to adsorb charged oil mist; the stainless steel post-filter plate 417 is mainly used to filter the remaining charged particles in the air.
[0029] In this embodiment, the support assembly 42 includes a support plate 421 installed at the bottom of the separation box 411. A support frame 422 is fixedly connected to the bottom of the support plate 421, and one side of the support frame 422 is fixedly connected to the left side of the refrigerator body 2.
[0030] When air containing oil mist enters the separator 411 through the intake pipe 412, it first passes through a stainless steel buffer filter plate 414 to filter large oil mist particles. After preliminary filtration, the oil mist enters an electrostatic filter 415, where a high-voltage electric field is added. The oil mist enters the charged region and is charged by the ions present. The charged oil mist then passes through a collection plate 416, which carries a charge opposite to that of the electrostatic filter 415. The collection plate 416 adsorbs the charged oil mist. Finally, the air passes through a stainless steel post-filter plate 417. The remaining charged particles in the air are filtered to separate the oil mist from the air. Finally, the clean air enters the condenser inside the refrigerator body 2, preventing the condenser from becoming dirty and clogged. By setting up a separation mechanism 4, using a stainless steel buffer filter plate 414, an electrostatic filter screen 415, a collection plate 416, and a stainless steel post-filter plate 417, the oil mist in the high oil mist environment can be filtered, adsorbed, and separated, so that the oil mist is separated from the air. This prevents the air containing oil mist from entering the condenser inside the refrigerator body 2 and causing the condenser to become dirty and clogged, thereby improving the service life of the refrigerator.
[0031] In this embodiment, the moving mechanism 3 includes a moving motor 31 installed on the left side of the base 1. One end of the output shaft of the moving motor 31 is fixedly connected to a rotating rod 32 via a coupling. A worm gear 33 is fixedly connected to the surface of the rotating rod 32. The surface of the worm gear 33 is connected to a connecting plate 35 via a transmission assembly 34. A connecting rod 36 is fixedly connected to the bottom of the connecting plate 35. A moving wheel 37 is fixedly connected to the bottom end of the connecting rod 36.
[0032] The mobile motor 31 is a three-phase asynchronous motor and is connected to an external circuit via wires; the rotating rod 32 rotates inside the base 1.
[0033] In this embodiment, the transmission assembly 34 includes a transmission screw 341 rotatably mounted at the bottom of the inner cavity of the base 1. A worm gear 342 is fixedly connected to the surface of the transmission screw 341. The surface of the worm gear 342 meshes with the surface of the worm 33. A transmission plate 343 is threadedly connected to the surface of the transmission screw 341. One end of the transmission plate 343 is fixedly connected to one side of the connecting plate 35.
[0034] Two sets of worm gear 33, worm wheel 342 and transmission screw 341 are provided; transmission plate 343 is used to connect and fix the connecting plates 35 on both sides.
[0035] In this embodiment, a limiting rod 5 is fixedly connected to the bottom of the inner cavity of the base 1, and the surface of the limiting rod 5 is slidably connected to the inside of the connecting plate 35.
[0036] The limiting rod 5 is used to slide and limit the connecting plate 35.
[0037] In this embodiment, a support leg 6 is fixedly connected to the bottom of the base 1. The support leg 6 has a slot inside, and the movable wheel 37 is disposed inside the slot.
[0038] By starting the mobile motor 31, the rotating rod 32 and worm gear 33 are driven to rotate. The rotation of the worm gear 33 drives the two sets of worm wheels 342 to rotate synchronously. The rotation of the worm wheels 342 drives the transmission screw 341 to rotate synchronously. The rotation of the transmission screw 341 causes the transmission plate 343 and the connecting plates 35 on both sides to slide downward synchronously. This causes the connecting plate 35 to slide on the surface of the limit rod 5. The sliding of the connecting plate 35 causes the connecting rods 36 at both ends and the moving wheels 37 to slide downward synchronously. This causes the moving wheels 37 to slide inside the slot, and then the surface of the moving wheels 37 to contact the ground. The four sets of moving wheels 37 synchronously lift the base 1 and the refrigerator body 2 as a whole, and then push the refrigerator body 2 to the working location with a high oil mist environment. By setting up the moving mechanism 3, the height of the four sets of moving wheels 37 can be freely adjusted by the mobile motor 31. The four sets of moving wheels 37 synchronously lift the base 1 and the refrigerator body 2 as a whole, which makes it easy for the staff to move and adjust the position of the refrigerator body 2, thus improving the flexibility of the refrigerator.
[0039] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0040] First, the moving motor 31 is started, driving the rotating rod 32 and worm gear 33 to rotate. The rotation of the worm gear 33 drives the two sets of worm wheels 342 to rotate synchronously. The rotation of the worm wheels 342 drives the transmission screw 341 to rotate synchronously. The rotation of the transmission screw 341 causes the transmission plate 343 and the connecting plates 35 on both sides to slide downward synchronously, allowing the connecting plate 35 to slide on the surface of the limit rod 5. The sliding of the connecting plate 35 causes the connecting rods 36 at both ends and the moving wheels 37 to slide downward synchronously, allowing the moving wheels 37 to slide inside the empty groove, thus bringing the surface of the moving wheels 37 into contact with the ground. The four sets of moving wheels 37 synchronously lift the base 1 and the refrigerator body 2, then push the refrigerator body 2 to the working location with a high oil mist environment. Then, the moving motor 31 is started to rotate in the opposite direction, causing the moving wheels 37 to retract into the empty groove. The support legs 6 support the base. 1. Supports the refrigeration unit 2. When the refrigeration unit 2 operates in a high oil mist environment, the air containing oil mist enters the separation box 411 through the intake pipe 412. Then, it first passes through the stainless steel buffer filter plate 414 to filter large particles of oil mist. After the initial filtration, the oil mist enters the electrostatic filter 415. At this time, a high voltage electric field is added to the electrostatic filter 415. After the oil mist enters the charged area, it is charged by the ions present therein. Then, the charged oil mist passes through the collection plate 416. Since the collection plate 416 has the opposite charge to the electrostatic filter 415, the charged oil mist is adsorbed by the collection plate 416. Finally, the remaining charged particles in the air are filtered through the stainless steel post-filter plate 417, realizing the separation of oil mist and air. Finally, the clean air enters the condenser inside the refrigeration unit 2 to prevent the condenser from getting dirty and clogged.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A chiller for use in high oil mist environments comprising a base (1) having mounted on the top thereof a chiller body (2) characterised in that: The inside of the base (1) is provided with a moving mechanism (3), one side of the refrigerator body (2) in the first direction is provided with a separation mechanism (4), the separation mechanism (4) comprises: The separation assembly (41) comprises a separation box (411) mounted on the refrigerator body (2), an air inlet pipe (412) is mounted on the side of the separation box (411) away from the refrigerator body (2), the top and bottom of the inner cavity of the separation box (411) are fixedly connected with mounting plates (413), in the first direction, the inside of the mounting plate (413) is sequentially provided with a stainless steel buffer filter plate (414), an electrostatic filter screen (415), a collection plate (416) and a stainless steel rear filter plate (417) in the direction gradually close to the refrigerator body (2), the side of the separation box (411) close to the refrigerator body (2) is fixedly communicated with the inside of the refrigerator body (2) through a connecting pipe (418); The support assembly (42) is arranged at the bottom of the separation box (411).
2. A chiller for use in high oil mist environments as defined in claim 1 wherein: The support assembly (42) comprises a support plate (421) mounted at the bottom of the separation box (411), the bottom of the support plate (421) is fixedly connected with a support frame (422), one side of the support frame (422) is fixedly connected with the left side of the refrigerator body (2).
3. A chiller for use in high oil mist environments as defined in claim 1 wherein: The moving mechanism (3) comprises a moving motor (31) mounted on the left side of the base (1), one end of the output shaft of the moving motor (31) is fixedly connected with a rotating rod (32) through a shaft coupling, the surface of the rotating rod (32) is fixedly connected with a worm (33), the surface of the worm (33) makes the connecting plate (35) slide through the transmission assembly (34), the bottom of the connecting plate (35) is fixedly connected with a connecting rod (36), the bottom end of the connecting rod (36) is fixedly connected with a moving wheel (37).
4. A chiller for use in high oil mist environments according to claim 3 wherein: The transmission assembly (34) comprises a transmission screw rod (341) rotatably mounted in the inner cavity of the base (1), the surface of the transmission screw rod (341) is fixedly connected with a worm wheel (342), the surface of the worm wheel (342) is engaged with the surface of the worm (33), the surface of the transmission screw rod (341) is threadedly connected with a transmission plate (343), one end of the transmission plate (343) is fixedly connected with one side of the connecting plate (35).
5. A chiller for use in high oil mist environments as defined in claim 3 wherein: The bottom of the inner cavity of the base (1) is fixedly connected with a limiting rod (5), the surface of the limiting rod (5) is slidably connected with the inside of the connecting plate (35).
6. A chiller for use in high oil mist environments as defined in claim 3 wherein: The bottom of the base (1) is fixedly connected with a support leg (6), the inside of the support leg (6) is provided with a hollow slot, and the moving wheel (37) is arranged in the inside of the hollow slot.
Citation Information
Patent Citations
Refrigeration unit with easy-to-replace parts
CN221055343U