Detection sampling device for sake production
By designing a sampling and testing device for sake production, the problem of inaccurate sampling caused by the stratification of sake in storage containers was solved, enabling convenient and accurate sampling and testing, and improving the accuracy and efficiency of sake testing.
Patent Information
- Application Number
- CN202520041146.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-08
AI Technical Summary
In existing technologies, the stratification of sake in storage containers makes it difficult for traditional sampling methods to accurately sample each layer of sake separately, affecting the accuracy of the test.
A sampling and testing device for sake production was designed, including a fixed shell, a sampling mechanism and a drive assembly. Through the cooperation of a sliding groove, a rotating disk and a lever, accurate sampling of each layer of sake is achieved, ensuring airtightness and preventing leakage.
This technology enables convenient and accurate sampling of sake, improving the precision and efficiency of testing and ensuring the purity and stability of the samples.
Smart Images
Figure CN223769848U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sake production technology, specifically to a testing and sampling device for sake production. Background Technology
[0002] Sake sampling and testing serve several important purposes, including ensuring product compliance with standards. Sake adheres to strict quality standards, encompassing physicochemical indicators such as alcohol content, acidity, and sugar content. Sampling and testing confirm whether these indicators are within specified ranges. For instance, the alcohol content of Japanese sake is typically around 15-20%. If sampling and testing reveal an alcohol content deviating from this range, it may indicate a problem in the brewing process, such as excessively long or short fermentation times. Testing for aroma components and flavor compounds is also crucial, as the flavor of sake is a significant quality characteristic. This includes higher alcohols (such as n-propanol and isobutanol) and esters... The content and proportion of components such as ethyl acetate can affect the aroma and taste of sake. Sampling and testing can ensure that sake has typical flavors, such as ginjo aroma (a fruit-like aroma), which meets the requirements. During storage and transportation, the composition of sake may change. By sampling and testing regularly, the stability of sake can be monitored. For example, components such as proteins in sake may precipitate or denature over time and under environmental conditions. Detecting these changes allows for appropriate measures to be taken, such as adjusting storage temperature and adding stabilizers, to extend the shelf life of sake and maintain its quality stability.
[0003] The existing technical solutions have the following drawbacks: In the sampling of sake, the conventional practice is to insert the sampling tube into the storage container to obtain the sample. However, when sake is stored in the container, it will separate into layers. This traditional sampling method is difficult to accurately sample each layer of sake separately, which greatly reduces the accuracy of sake testing and sampling. Utility Model Content
[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a testing and sampling device for sake production, which has the advantage of easy sampling. It solves the problem that in the conventional method of sake sampling, the sampling tube is inserted into the storage container to obtain the sample. However, when sake is stored statically in the container, it will stratify. This traditional sampling method is difficult to accurately sample each layer of sake separately, resulting in a significant reduction in the accuracy of sake testing and sampling.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a sampling and testing device for sake production, comprising a fixed shell, a handle fixedly connected to the top of the fixed shell, a sliding groove I on the rear side of the fixed shell, sliding groove II on the left and right sides of the fixed shell, a sampling mechanism on the front side of the fixed shell, and a driving assembly on the front side of the fixed shell.
[0006] In a preferred embodiment of this utility model, the sampling mechanism includes three sets of sliding bars. The outer side of each sliding bar is slidably connected to the inner wall of a second sliding groove. A collection tank is fixedly connected to the inner side of each sliding bar. The collection tank has an inlet at its front and an outlet at its bottom. A rotating disk is rotatably connected inside the collection tank. A lever is fixedly connected to the front of the rotating disk. Two arc-shaped grooves are formed on the surface of the rotating disk. A driving block is slidably connected inside each arc-shaped groove. An insert plate is fixedly connected to the top of the driving block. A square block is provided on the top of the rotating disk. The outer side of the square block is fixedly connected to the inside of the collection tank. Guide rails are fixedly connected to both the front and rear sides of the square block. The outer side of the driving block is slidably connected to the inner wall of the guide rails. A fixed seat is fixedly connected to the front of one of the sliding blocks. There are two fixed seats.
[0007] In a preferred embodiment of this invention, the drive assembly includes two reinforcing seats. The rear side of each reinforcing seat is fixedly connected to the front side of the fixed housing. A drive rod is rotatably connected inside the reinforcing seat. A knob is fixedly connected to the top of the drive rod. A cover plate is slidably connected to the surface of the drive rod. Both ends of the cover plate are rotatably connected to the interior of the fixed seat.
[0008] As a preferred embodiment of this utility model, a filter plate is fixedly connected to the wine inlet, and the filter plate is located on the rear side of the cover plate.
[0009] As a preferred embodiment of this invention, a collection test tube is threadedly connected to the bottom of the wine outlet, and the collection test tube is located at the bottom of the rotating disk.
[0010] As a preferred embodiment of this utility model, a guide block is fixedly connected to the rear side of the collection tank, and the outer side of the guide block is slidably connected to the inner wall of the sliding groove.
[0011] As a preferred embodiment of this utility model, the guide block is internally threaded with a tightening bolt, and the front end of the tightening bolt is fastened to the rear side of the fixed shell.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, through the use of a sampling mechanism, facilitates the transport of sake from the collection tank to the collection tube. Through the use of a drive component, the cover can be opened and closed, thereby enabling the collection tank to start the sake sampling process. It has the advantage of being easy to sample and solves the problem that in the conventional method of sake sampling, the sampling tube is inserted into the storage container to obtain the sample. However, when sake is stored statically in the container, it will stratify. This traditional sampling method is difficult to accurately sample each layer of sake separately, resulting in a significant reduction in the accuracy of sake testing sampling.
[0014] 2. This utility model, through the setting of a sampling mechanism, when it is necessary to test sake, inserts a collection tube into the sake outlet of the collection tank and rotates the collection tube to secure it to the sake outlet through threads or other means, ensuring a good seal between the two and preventing sake leakage. Then, the lever is turned, which drives the rotating disk to rotate. When the rotating disk rotates, the arc-shaped groove inside it drives the drive block to slide inside the arc-shaped groove. Since the outer side of the drive block is slidably connected to the inner wall of the guide rail fixed to the front and rear sides of the square block, the drive block will drive the insert plate to move to the opposite position under the restriction of the guide rail, so that the insert plate is disconnected from the square block, thereby opening the channel at the bottom of the collection tank. The sake inside the collection tank flows into the collection tube under the action of gravity, so as to transfer the sake to the testing instrument or perform other related testing operations. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a rear view of the fixing shell of this utility model;
[0017] Figure 3 This is a half-sectional view of the collection tank of this utility model;
[0018] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;
[0019] Figure 5 This is an exploded view of the sampling mechanism of this utility model.
[0020] In the diagram: 1. Fixed shell; 2. Handle; 3. Sliding groove one; 4. Sliding groove two; 5. Sampling mechanism; 51. Sliding bar; 52. Collection tank; 53. Wine inlet; 54. Wine outlet; 55. Rotating disk; 56. Lever; 57. Arc groove; 58. Drive block; 59. Insert plate; 510. Square block; 511. Guide rail; 512. Fixed base; 6. Drive assembly; 61. Reinforcing base; 62. Drive rod; 63. Knob; 64. Cover plate; 7. Filter plate; 8. Collection tube; 9. Guide block; 10. Tightening bolt. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 5 As shown, the present invention provides a testing and sampling device for sake production, including a fixed shell 1, a handle 2 fixedly connected to the top of the fixed shell 1, a sliding groove 3 on the rear side of the fixed shell 1, sliding grooves 4 on the left and right sides of the fixed shell 1, a sampling mechanism 5 on the front side of the fixed shell 1, and a driving assembly 6 on the front side of the fixed shell 1.
[0023] refer to Figure 5 The sampling mechanism 5 includes three sets of sliding bars 51. The outer side of each sliding bar 51 is slidably connected to the inner wall of the sliding groove 4. A collection tank 52 is fixedly connected to the inner side of each sliding bar 51. The front of the collection tank 52 has an inlet 53, and the bottom of the collection tank 52 has an outlet 54. A rotating disk 55 is rotatably connected inside the collection tank 52. A lever 56 is fixedly connected to the front of the rotating disk 55. The surface of the rotating disk 55 has arc-shaped grooves 57. The number of arc-shaped grooves 57 is... There are two, an arc-shaped groove 57 with a drive block 58 slidably connected inside, a plate 59 fixedly connected to the top of the drive block 58, a square block 510 on the top of the rotating disk 55, the outer side of the square block 510 fixedly connected to the inside of the collection tank 52, a guide rail 511 fixedly connected to the front and rear sides of the square block 510, the outer side of the drive block 58 slidably connected to the inner wall of the guide rail 511, and a fixed seat 512 fixedly connected to the front side of one of the sliding blocks, and there are two fixed seats 512.
[0024] As a technical optimization of this utility model, by setting up a sampling mechanism 5, when it is necessary to test the sake, the collection tube 8 is inserted into the sake outlet 54 of the collection tank 52, and the collection tube 8 is rotated to make the collection tube 8 and the sake outlet 54 securely connected by threads or other means to ensure good sealing between the two and prevent sake leakage. Then, the lever 56 is turned, and the lever 56 drives the rotating disk 55 to rotate. When the rotating disk 55 rotates, the arc groove 57 inside it drives the drive block 58 to slide inside the arc groove 57. Since the outer side of the drive block 58 is slidably connected to the inner wall of the guide rail 511 fixedly connected to the front and rear sides of the square block 510, the drive block 58 will drive the insert plate 59 to move to the opposite position under the restriction of the guide rail 511, so that the insert plate 59 and the square block 510 are disconnected, thereby opening the channel at the bottom of the collection tank 52. The sake inside the collection tank 52 flows into the collection tube 8 under the action of gravity, so as to transfer the sake to the testing instrument or perform other related testing operations.
[0025] refer to Figure 3The drive assembly 6 includes a reinforcing seat 61, and there are two reinforcing seats 61. The rear side of the reinforcing seat 61 is fixedly connected to the front side of the fixed shell 1. The interior of the reinforcing seat 61 is rotatably connected to a drive rod 62. The top of the drive rod 62 is fixedly connected to a knob 63. The surface of the drive rod 62 is slidably connected to a cover plate 64. Both ends of the cover plate 64 are rotatably connected to the interior of the fixed seat 512.
[0026] As a technical optimization of this utility model, by setting up a drive component 6, after the fixed shell 1 is inserted into the appropriate position, the knob 63 is rotated. The knob 63 drives the drive rod 62 to rotate, and the drive rod 62 in turn drives the cover plate 64 to rotate, so that the cover plate 64 is no longer in contact with the wine inlet 53 of the collection tank 52. At this time, the sake flows into the interior of the collection tank 52 through the wine inlet 53 under the action of pressure in the storage tank or its own gravity. The filter plate 7 at the wine inlet 53 can prevent impurities from entering the collection tank 52, ensuring the purity of the sample taken. After the sake is collected, the knob 63 is rotated in the opposite direction to reset the cover plate 64 and cover the wine inlet 53 again to prevent the sake from leaking or being contaminated by the outside world, and to maintain the integrity and stability of the sake sample in the collection tank 52.
[0027] refer to Figure 5 A filter plate 7 is fixedly connected to the wine inlet 53, and the filter plate 7 is located behind the cover plate 64.
[0028] As a technical optimization of this utility model, by setting up a filter plate 7, when sake flows into the collection tank 52 through the inlet 53, the filter plate 7 can effectively intercept these impurities and prevent them from entering the sake sample in the collection tank 52. The presence of the filter plate 7 can minimize this interference and provide a guarantee for accurate detection and analysis.
[0029] refer to Figure 5 The bottom of the wine outlet 54 is threaded with a collection tube 8, which is located at the bottom of the rotating disk 55.
[0030] As a technical optimization of this utility model, by setting up a collection tube 8, the sake can be easily transferred from the collection tank 52 to the testing equipment or other storage locations, thereby improving the testing efficiency of the sake.
[0031] refer to Figure 4 A guide block 9 is fixedly connected to the rear side of the collection tank 52, and the outer side of the guide block 9 is slidably connected to the inner wall of the sliding groove 3.
[0032] As a technical optimization of this utility model, by setting the guide block 9, the collection tank 52 can obtain a more stable state during the movement process, effectively ensuring the smoothness and accuracy of its movement, avoiding unstable situations such as deviation or shaking, thereby providing a reliable structural foundation and operational guarantee for sake sampling operations.
[0033] refer to Figure 4 The guide block 9 has an internal threaded connection with a tightening bolt 10, the front end of which is fastened to the rear side of the fixed shell 1.
[0034] As a technical optimization of this utility model, by setting a loosening bolt 10, when adjusting the height of the collection tank 52, simply rotating the loosening bolt 10 can increase the distance between the loosening bolt 10 and the guide block 9, thereby causing the loosening bolt 10 to disengage from the rear side of the fixed shell 1. This creates convenient conditions for the flexible adjustment of the collection tank 52 at different height positions, greatly improving the convenience and controllability of the height adjustment operation of the collection tank 52, and effectively ensuring the adaptability and accuracy of the entire sake testing and sampling device in response to different sampling needs.
[0035] The working principle and usage process of this utility model are as follows: When it is necessary to test and sample sake, firstly, rotate the loosening bolt 10 according to the required sampling position to widen the distance between the loosening bolt 10 and the guide block 9, thereby releasing the loosening bolt 10 from the rear side of the fixed shell 1. In this way, the collection tank 52 can slide up and down along the fixed shell 1 as needed under the restriction of the sliding groove 3 and the sliding groove 4. After the collection tank 52 slides to the appropriate position, tighten the loosening bolt 10 to fix the collection tank 52, ensuring that sampling can be carried out at the desired position. By holding the handle 2, move the fixed shell 1 towards the sake storage tank. The sampling mechanism 5 is inserted internally until it reaches the appropriate position. During insertion, the fixed shell 1 protects and supports the internal sampling mechanism 5, while the handle 2 allows the operator to control the insertion depth and position. Once the fixed shell 1 is inserted to the appropriate position, the knob 63 is turned. The knob 63 drives the drive rod 62 to rotate, which in turn drives the cover plate 64 to rotate, so that the cover plate 64 is no longer in contact with the inlet 53 of the collection tank 52. At this time, under the pressure inside the storage tank or its own gravity, the sake flows into the interior of the collection tank 52 through the inlet 53. The filter plate 7 at the inlet 53 prevents impurities from entering the collection tank 52. 2. To ensure the purity of the collected sample, after the sake collection is complete, turn knob 63 in the reverse direction to reset the cover 64, re-covering the inlet 53 to prevent sake leakage or external contamination, maintaining the integrity and stability of the sake sample in the collection tank 52 for subsequent testing and analysis. When sake testing is required, insert the collection tube 8 into the outlet 54 of the collection tank 52 and rotate the collection tube 8 to secure it to the outlet 54 via threads or other means, ensuring a good seal and preventing sake leakage. Then, turn lever 56 to rotate... The disc 55 rotates, and when the disc 55 rotates, the arc groove 57 inside it drives the drive block 58 to slide inside the arc groove 57. Since the outer side of the drive block 58 is slidably connected to the inner wall of the guide rail 511 which is fixedly connected to the front and rear sides of the square block 510, the drive block 58 will drive the insert plate 59 to move to the opposite position under the restriction of the guide rail 511, so that the insert plate 59 and the square block 510 are disconnected, thereby opening the channel at the bottom of the collection tank 52. The sake inside the collection tank 52 flows into the collection test tube 8 under the action of gravity, so as to transfer the sake to the testing instrument or perform other related testing operations.
[0036] In summary, this sake production testing and sampling device, through the coordinated use of the fixed shell 1, handle 2, sliding groove one 3, sliding groove two 4, sampling mechanism 5, and drive assembly 6, solves the problem that in sake sampling, the conventional method involves inserting a sampling tube into a storage container to obtain a sample. However, sake tends to separate into layers when stored statically in the container, making it difficult to accurately sample each layer of sake using this traditional method, which significantly reduces the accuracy of sake testing and sampling.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A detection sampling device for sake production comprising a fixed shell (1), characterized in that: The top of the fixed shell (1) is fixedly connected with a handle (2), the rear side of the fixed shell (1) is provided with a sliding groove (3), the left and right sides of the fixed shell (1) are provided with sliding grooves (4), the front side of the fixed shell (1) is provided with a sampling mechanism (5), and the front side of the fixed shell (1) is provided with a driving assembly (6).
2. The detection sampling device for sake production according to claim 1, characterized by: The sampling mechanism (5) comprises sliding bars (51), the number of the sliding bars (51) is three groups, the outer side of the sliding bar (51) is slidably connected with the inner wall of the sliding groove (4), the inner side of the sliding bar (51) is fixedly connected with a collecting tank (52), the front side of the collecting tank (52) is provided with a wine inlet (53), the bottom of the collecting tank (52) is provided with a wine outlet (54), the inside of the collecting tank (52) is rotatably connected with a rotating disc (55), the front side of the rotating disc (55) is fixedly connected with a push rod (56), the surface of the rotating disc (55) is provided with arc-shaped grooves (57), the number of the arc-shaped grooves (57) is two, the inside of the arc-shaped groove (57) is slidably connected with a driving block (58), the top of the driving block (58) is fixedly connected with a plug (59), the top of the rotating disc (55) is provided with a square block (510), the outer side of the square block (510) is fixedly connected with the inside of the collecting tank (52), the front side and the rear side of the square block (510) are fixedly connected with guide rails (511), and the outer side of the driving block (58) is slidably connected with the inner wall of the guide rail (511).
3. The detection sampling device for sake production according to claim 2, characterized by: The driving assembly (6) comprises reinforcing seats (61), the number of the reinforcing seats (61) is two, the rear side of the reinforcing seat (61) is fixedly connected with the front side of the fixed shell (1), the inside of the reinforcing seat (61) is rotatably connected with a driving rod (62), the top of the driving rod (62) is fixedly connected with a knob (63), the surface of the driving rod (62) is slidably connected with a cover plate (64), and the two ends of the cover plate (64) are rotatably connected with the inside of the fixed seat (512).
4. The detection sampling device for sake production according to claim 3, characterized by: The wine inlet (53) is fixedly connected with a filter plate (7), and the filter plate (7) is behind the cover plate (64).
5. The detection sampling device for sake production according to claim 2, characterized in that: The bottom of the wine outlet (54) is threadedly connected with a collecting test tube (8), and the collecting test tube (8) is located at the bottom of the rotating disc (55).
6. The detection sampling device for sake production according to claim 2, characterized by: The rear side of the collecting tank (52) is fixedly connected with a guide block (9), and the outer side of the guide block (9) is slidably connected with the inner wall of the sliding groove (3).
7. The detection sampling device for sake production according to claim 6, characterized by: The inside of the guide block (9) is threadedly connected with a tension bolt (10), and the front end of the tension bolt (10) is fixedly connected with the rear side of the fixed shell (1).