Environment-friendly water-based paint blending equipment
By using automated equipment and mixing technology, the problem of low efficiency in water-based paint mixing equipment has been solved, enabling rapid mixing and uniform blending of environmentally friendly water-based paints, thus improving production efficiency.
Patent Information
- Application Number
- CN202520063246.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-13
AI Technical Summary
The efficiency of existing water-based paint mixing equipment is limited by manpower, and the mixing time is relatively long, making it difficult to improve production efficiency.
The system employs automated equipment, including components such as tanks, agitators, aeration pipes, pumps, solenoid valves, and flow sensors, to achieve rapid mixing of environmentally friendly water-based paint raw materials through automatic control and aeration mixing technology.
It enables rapid mixing of environmentally friendly water-based paints, improves production efficiency, reduces reliance on manual labor, and ensures uniform mixing and stability.
Smart Images

Figure CN223774717U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of formulation technology, and in particular to an environmentally friendly water-based paint formulation device. Background Technology
[0002] Water-based paint mixing equipment is a complete set of equipment specifically designed for the production of water-based coatings such as water-soluble coatings, water-dilutable coatings, and water-dispersible coatings. This equipment features high fineness and high product stability, minimal color variation, low impurity contamination, excellent environmental performance, and safe operation.
[0003] The current method of mixing water-based paint is actually based on manual labor. Various raw materials of environmentally friendly water-based paint are allocated according to a certain ratio, and then the allocated raw materials are put into the mixing equipment for mixing and stirring, and finally the final environmentally friendly water-based paint is output. However, the efficiency of this method of producing environmentally friendly water-based paint is obviously limited by manpower. Therefore, to improve the mixing efficiency, it is necessary to shorten the mixing time of various raw materials of environmentally friendly water-based paint as much as possible.
[0004] Therefore, an environmentally friendly water-based paint mixing equipment is proposed to solve or alleviate the above problems. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an environmentally friendly water-based paint mixing device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An environmentally friendly water-based paint mixing device includes a tank, a detachable cap connected to the tank, an upper branch pipe connected to the outside of the tank, a lower branch pipe located below the upper branch pipe, an upper branch pipe symmetrically arranged with respect to the upper branch pipe, and a lower branch pipe symmetrically arranged with respect to the lower branch pipe. The upper branch pipe and the lower branch pipe are connected by a connecting pipe, and the upper branch pipe and the lower branch pipe are connected by a connecting pipe. The upper branch pipe, the lower branch pipe, the connecting pipe, the upper branch pipe, the lower branch pipe, and the connecting pipe are all operable. The device also includes an L-shaped aeration pipe. One end of the aeration pipe that extends through the tank to the outside is connected to a pump body. The pump body is connected to an air inlet pipe. A one-way valve is connected inside the air inlet pipe. A filter element is connected to the air inlet pipe. An exhaust pipe is connected to the tank, and a pressure relief valve is connected to the exhaust pipe.
[0008] Preferably, a vertically arranged drive motor is fixedly connected to the top surface of the cover via a connecting seat, the output shaft of the drive motor passes through the connecting seat and the cover into the tank, and a stirring paddle located inside the tank is fixedly connected to the output shaft of the drive motor.
[0009] Preferably, the upper branch pipe 1, the lower branch pipe 1, the connecting pipe 1, the upper branch pipe 2, the lower branch pipe 2, and the connecting pipe 2 are respectively connected to a first solenoid valve, a second solenoid valve, a third solenoid valve, a fourth solenoid valve, a fifth solenoid valve, and a sixth solenoid valve.
[0010] Preferably, the system further includes a first flow sensor, a second flow sensor, a first voltage comparison circuit, a second voltage comparison circuit, and a controller. The probe of the first flow sensor is disposed in the upper branch pipe one, and the probe of the second flow sensor is disposed in the upper branch pipe two. The output terminal of the first flow sensor is coupled to the input terminal of the first voltage comparison circuit, and the output terminal of the second flow sensor is coupled to the input terminal of the second voltage comparison circuit. The output terminals of both the first and second voltage comparison circuits are coupled to the input terminal of the controller. The output terminal of the controller is coupled to the third solenoid valve and the sixth solenoid valve respectively through the first and second relays.
[0011] Preferably, both the first voltage comparison circuit and the second voltage comparison circuit include a voltage comparator.
[0012] Preferably, the controller includes an STM32F103RCT6 embedded microcontroller.
[0013] Preferably, it also includes a base plate and a connecting frame fixedly connected to the base plate. The tank and the pump body are both fixedly connected to the connecting frame. The bottom of the tank is connected to an L-shaped discharge pipe, and a manual valve is connected to the discharge pipe.
[0014] This utility model has the following beneficial effects:
[0015] This invention allows environmentally friendly water-based paint raw materials to be placed into a sealed tank, mixed by an agitator, accelerated by a pump that filters air, and fed additives through various branch pipes. A flow sensor detects and controls a solenoid valve to mix the additives with the water-based paint, thus quickly completing the mixing process. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model.
[0018] 1. Base plate; 2. Tank body; 3. Cover; 4. Connecting seat; 5. Drive motor; 6. Aeration pipe; 7. Pump body; 8. Air inlet pipe; 9. Discharge pipe; 10. Manual valve; 11. Upper branch pipe one; 12. First solenoid valve; 13. Lower branch pipe one; 14. Second solenoid valve; 15. Connecting pipe one; 16. Third solenoid valve; 17. Upper branch pipe two; 18. Fourth solenoid valve; 19. Connecting pipe two; 20. Sixth solenoid valve; 21. Lower branch pipe two; 22. Fifth solenoid valve. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0022] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] Furthermore, the terms "first," "second," and "third" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] An environmentally friendly water-based paint mixing device, such as Figure 1 As shown, the system includes a base plate 1, a connecting frame fixedly connected to the base plate 1, a tank body 2, a cap detachably connected to the tank body 2, an upper branch pipe 11 connected to the outside of the tank body 2, a lower branch pipe 13 located below the upper branch pipe 11, an upper branch pipe 17 symmetrically arranged with respect to the upper branch pipe 11, and a lower branch pipe 21 symmetrically arranged with respect to the lower branch pipe 13. The upper branch pipe 11 and the lower branch pipe 13 are connected by a connecting pipe 15, and the upper branch pipe 27 and the lower branch pipe 21 are connected by a connecting pipe 29. The upper branch pipe 11, the lower branch pipe 13, the connecting pipe 15, the upper branch pipe 27, the lower branch pipe 21, and the connecting pipe 29 can all be switched on and off. The upper branch pipe 11 and the lower branch pipe 13 are connected to the outside of the tank body 2. 13. Connecting pipe 15, upper branch pipe 21, lower branch pipe 21, and connecting pipe 29 are respectively connected to a first solenoid valve 12, a second solenoid valve 14, a third solenoid valve 16, a fourth solenoid valve 18, a fifth solenoid valve 22, and a sixth solenoid valve 20. It also includes an L-shaped aeration pipe 6. The end of the aeration pipe 6 that passes through the tank 2 to the outside is connected to a pump body 7. The pump body 7 is connected to an air inlet pipe 8. A one-way valve is connected inside the air inlet pipe 8. A filter element is connected to the air inlet pipe 8. An exhaust pipe is connected to the tank 2. A pressure relief valve is connected to the exhaust pipe. The tank 2 and the pump body 7 are both fixedly connected to the connecting frame. The bottom of the tank 2 is connected to an L-shaped discharge pipe 9. A manual valve 10 is connected to the discharge pipe 9.
[0026] It also includes a first flow sensor, a second flow sensor, a first voltage comparator circuit, a second voltage comparator circuit, and a controller. The controller includes an STM32F103RCT6 embedded microcontroller. The probe of the first flow sensor is disposed in the upper branch tube 11, and the probe of the second flow sensor is disposed in the upper branch tube 17. The output terminal of the first flow sensor is coupled to the input terminal of the first voltage comparator circuit, and the output terminal of the second flow sensor is coupled to the input terminal of the second voltage comparator circuit. The output terminals of both the first and second voltage comparator circuits are coupled to the input terminal of the controller. The output terminal of the controller is coupled to the third solenoid valve 16 and the sixth solenoid valve 20 through the first and second relays, respectively. Both the first and second voltage comparator circuits include voltage comparators.
[0027] A vertically arranged drive motor 5 is fixedly connected to the top surface of the cover 3 via a connecting seat 4. The output shaft of the drive motor 5 passes through the connecting seat 4 and the cover 3 to the tank body 2. The output shaft of the drive motor 5 is fixedly connected to a stirring paddle located inside the tank body 2.
[0028] When preparing environmentally friendly water-based paint, this invention allows the solvent, water-based resin, pigments, and fillers of the environmentally friendly water-based paint to be added into tank 2 through the opening at the top of tank 2. The opening of tank 2 is then sealed with a cap 3, allowing the stirring paddle to enter tank 2. The drive motor 5 then starts working, rotating its output shaft, which in turn causes the stirring paddle to agitate and mix the solvent, water-based resin, pigments, and fillers of the environmentally friendly water-based paint within tank 2. To accelerate the mixing efficiency, the pump 7 is then activated. After the outside air is filtered through the filter element in body 7, it is guided into the aeration pipe 6 by the one-way valve. The aeration pipe 6 aerates the solvent, water-based resin, pigments, and fillers of the environmentally friendly water-based paint in tank 2, thereby accelerating the mixing of the various raw materials of the environmentally friendly water-based paint. Afterwards, various additives are input through upper branch pipe 11, lower branch pipe 13, upper branch pipe 27, and lower branch pipe 21. The first flow sensor and the second flow sensor detect the flow rate of the additives in upper branch pipe 11 and upper branch pipe 27, respectively. There is also a first voltage comparison circuit and a second voltage comparison circuit. The voltage comparison circuit compares the signals. If the first flow signal output by the first flow sensor is less than the first reference signal in the first voltage comparison circuit, a first comparison signal is sent to the controller. Similarly, if the second flow signal output by the second flow sensor is less than the second reference signal in the second voltage comparison circuit, a second comparison signal is sent to the controller. The controller can control the third solenoid valve 16 and the sixth solenoid valve 20 via the first and second relays respectively. That is, if the additive flow rate in the upper branch pipe 11 or the upper branch pipe 27 is low, then it is necessary to open the connecting pipe 15 or the connecting pipe 20. Connect pipe 2 19 to mix the additives in the upper branch pipe 11 with the additives in the lower branch pipe 13. The mixed additives are then mixed with the main water-based paint raw materials from below the tank 2 through the lower branch pipe 13. Similarly, the additives in the upper branch pipe 2 17 are mixed with the additives in the lower branch pipe 2 21. The mixed additives are then mixed with the main water-based paint raw materials from below the tank 2 through the lower branch pipe 2 21. In this way, the additives can directly enter the tank 2 and mix with the environmentally friendly water-based paint near the aeration pipe 6 below, so that the equipment can complete the preparation of the annular water-based paint in a shorter time.
[0029] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An environmentally friendly water-based paint mixing device, characterized in that, Includes a tank body (2), a cap (3) detachably connected to the tank body (2), an upper branch pipe (11) connected to the outside of the tank body (2), a lower branch pipe (13) located below the upper branch pipe (11), an upper branch pipe (17) symmetrically arranged with respect to the upper branch pipe (11), and a lower branch pipe (21) symmetrically arranged with respect to the lower branch pipe (13). The upper branch pipe (11) and the lower branch pipe (13) are connected by a connecting pipe (15), and the upper branch pipe (17) and the lower branch pipe (21) are connected by a connecting pipe (19). The upper branch pipe 1 (11), lower branch pipe 1 (13), connecting pipe 1 (15), upper branch pipe 2 (17), lower branch pipe 2 (21), and connecting pipe 2 (19) can all be switched on and off. It also includes an L-shaped aeration pipe (6). The aeration pipe (6) passes through the tank (2) and is connected to a pump body (7) at one end. The pump body (7) is connected to an air inlet pipe (8). A one-way valve is connected inside the air inlet pipe (8). A filter element is connected to the air inlet pipe (8). An exhaust pipe is connected to the tank (2). A pressure relief valve is connected to the exhaust pipe.
2. The environmentally friendly water-based paint mixing equipment according to claim 1, characterized in that, The top surface of the cover (3) is fixedly connected to a vertically arranged drive motor (5) via a connecting seat (4). The output shaft of the drive motor (5) passes through the connecting seat (4) and the cover (3) to the tank body (2). The output shaft of the drive motor (5) is fixedly connected to a stirring paddle located inside the tank body (2).
3. The environmentally friendly water-based paint mixing equipment according to claim 1, characterized in that, The upper branch pipe 1 (11), lower branch pipe 1 (13), connecting pipe 1 (15), upper branch pipe 2 (17), lower branch pipe 2 (21), and connecting pipe 2 (19) are respectively connected to a first solenoid valve (12), a second solenoid valve (14), a third solenoid valve (16), a fourth solenoid valve (18), a fifth solenoid valve (22), and a sixth solenoid valve (20).
4. The environmentally friendly water-based paint mixing equipment according to claim 3, characterized in that, It also includes a first flow sensor, a second flow sensor, a first voltage comparison circuit, a second voltage comparison circuit, and a controller. The probe of the first flow sensor is set in the upper branch pipe one (11), and the probe of the second flow sensor is set in the upper branch pipe two (17). The output terminal of the first flow sensor is coupled to the input terminal of the first voltage comparison circuit, and the output terminal of the second flow sensor is coupled to the input terminal of the second voltage comparison circuit. The output terminals of the first voltage comparison circuit and the second voltage comparison circuit are both coupled to the input terminal of the controller. The output terminal of the controller is coupled to the third solenoid valve (16) and the sixth solenoid valve (20) through the first relay and the second relay, respectively.
5. The environmentally friendly water-based paint mixing equipment according to claim 4, characterized in that, Both the first voltage comparison circuit and the second voltage comparison circuit include a voltage comparator.
6. The environmentally friendly water-based paint mixing equipment according to claim 4, characterized in that, The controller includes an STM32F103RCT6 embedded microcontroller.
7. The environmentally friendly water-based paint mixing equipment according to claim 1, characterized in that, It also includes a base plate (1) and a connecting frame fixedly connected to the base plate (1). The tank (2) and the pump body (7) are both fixedly connected to the connecting frame. The bottom of the tank (2) is connected to an L-shaped discharge pipe (9), and a manual valve (10) is connected to the discharge pipe (9).