Spraying room with powder recovery function

By introducing a recycling component and a removable filter structure into the spray booth, the downtime problem caused by filter replacement was solved, and the efficient operation of the spray booth was achieved.

CN223775151UActive Publication Date: 2026-01-09JINGZHOU TIESHOU METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202520251404.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-01-09
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing spray booths often experience excessive downtime when replacing filters, affecting the continuity and efficiency of spraying operations.

Method used

A spray booth with powder recovery was designed. The recovery components include a drawer frame, a recovery screen, and an airtight block. Dust is sent into the recovery components for filtration by a fan, and the removable filter structure allows for quick replacement, reducing downtime.

Benefits of technology

It enables quick filter replacement, reduces downtime in the spray booth, and ensures the continuity and efficiency of spraying operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sheet metal spraying, and discloses a spraying room with powder recovery, which comprises a spraying room, an exhaust bin, a fan and a recovery component, the outer side of the exhaust bin is fixedly connected with the spraying room, the fan is fixedly mounted on the exhaust bin, and the recovery component is arranged on the exhaust bin. The dust removal device has the following advantages and effects that powder air is sucked into the air exhaust bin through the fan and is quickly filtered and screened out through the filter screen in the air exhaust bin, and when powder on the filter screen needs to be moved out for treatment, only the fixing assembly needs to be operated, so that the suction frame can drive the old filter screen to move out of the air exhaust bin, and the dust removal efficiency is greatly improved. And a new filter screen is synchronously fed into the exhaust bin, so that a rapid circulating installation mode is achieved, the shutdown time in the spraying room is shortened, and the continuity and efficiency of spraying operation are guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of sheet metal spraying technology, and in particular to a spraying booth with powder recovery. Background Technology

[0002] The paint layer can effectively isolate air and moisture, preventing sheet metal materials from oxidizing, corroding and rusting. It can also give sheet metal products rich colors and gloss, improve their appearance quality and meet the aesthetic needs of different customers.

[0003] A Chinese patent with publication number CN208427279U discloses a powder recovery device, which includes a spraying box, a separation box, a recovery tank, and a transistor. The separation box is located on the right side of the spraying box, and the top of the separation box is connected to a feeding pipe. The right end of the feeding pipe is connected to the recovery tank. A stirring motor is located outside the recovery tank. The stirring motor is internally connected to a stirring shaft, and multiple stirring rods are located on the outside of the stirring shaft. This device provides more thorough overall recovery, is safer and more stable to use, has a simple structure, and is highly practical.

[0004] Based on the above situation, the inventor believes that currently, after the powder is collected by the filter screen, it is often necessary to remove the filter screen to process the powder after a period of time. However, the current operation can easily lead to excessive downtime in the spray booth. Utility Model Content

[0005] The purpose of this invention is to provide a spray booth with powder recovery, which improves filter replacement efficiency and reduces spray booth downtime.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a spray booth with powder recovery, comprising a spray booth, an exhaust chamber, a fan and a recovery component, wherein the outside of the exhaust chamber is fixedly connected to the spray booth, the fan is fixedly installed on the exhaust chamber, and the recovery component is set on the exhaust chamber. The dust generated during spraying is sent into the recovery component for recovery by the fan, and the recovered gas is quickly discharged by the fan.

[0007] A further feature of this invention is that the exhaust chamber has extraction ports on both the upper and lower sides.

[0008] The above technical solution is used for the installation and use of recycled components.

[0009] A further feature of this invention is that the recycling assembly includes a drawer frame that is inserted into the drawer opening on the outside, a recycling net that is detachably installed on the drawer frame, and an airtight block that is fixed inside the drawer frame.

[0010] By adopting the above technical solution, the recycling net filters the dust in the exhaust gas, and then the powder can be removed by disassembling the recycling net.

[0011] A further feature of this invention is that the outer side of the airtight block is inserted into the extraction port.

[0012] By adopting the above technical solution, both the outer side of the draw frame and the airtight block remain in close contact with the draw opening.

[0013] A further feature of this invention is that the recycling net is provided in two or more locations, and the recycling net includes a frame whose bottom surface is bolted to the airtight block and a filter screen fixed inside the frame.

[0014] By adopting the above technical solution, the bolts on the frame can be unscrewed, thereby removing the frame.

[0015] A further feature of this invention is that the drawer frame is fixed to the exhaust chamber by a fixing component.

[0016] By adopting the above technical solution, the drawer frame can be kept fixed to the ventilation chamber during daily use.

[0017] A further feature of this invention is that the outer side of the drawer frame is provided with slots spaced apart.

[0018] By adopting the above technical solution, the connector and the fixing component are matched.

[0019] A further feature of this invention is that the fixing component includes an insert plate that is inserted into the socket on the outside, a rotating shaft that is fixedly connected to the insert plate at the bottom end, and a mounting base that is fixed to the bottom side of the exhaust chamber. The top end of the rotating shaft is rotatably connected to the mounting base.

[0020] By adopting the above technical solution, the insert plate can be rotated via the pivot to separate from or connect to the socket.

[0021] A further feature of this invention is that a torsion spring is installed between the rotating shaft and the mounting base.

[0022] By adopting the above technical solution, the insert plate can be quickly reset after rotation to maintain the connection with the socket.

[0023] A further feature of this invention is that the exhaust chamber has ventilation openings inside.

[0024] By adopting the above technical solution, the spraying dust is drawn into the exhaust chamber from the ventilation opening by the internal fan, and the powder is extracted by the external fan.

[0025] The beneficial effects of this utility model are:

[0026] Powder air is drawn into the exhaust chamber by a fan and quickly filtered out through a filter screen inside the exhaust chamber. When the powder on the filter screen needs to be removed, simply operate the fixing component to move the old filter screen out of the exhaust chamber and simultaneously send the new filter screen into the exhaust chamber. This achieves a rapid cycle installation method, reducing downtime in the spray booth and ensuring the continuity and efficiency of the spraying operation. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 A schematic diagram of a spray booth with powder recovery provided for an embodiment of this utility model;

[0029] Figure 2 This is a schematic diagram of the structure of the recycling component in an embodiment of this utility model;

[0030] Figure 3 This is a schematic diagram of the internal structure of the exhaust chamber in an embodiment of this utility model;

[0031] Figure 4 This is a schematic diagram of the structure of the fixing component in an embodiment of this utility model.

[0032] In the diagram, 1 is the spray booth; 2 is the exhaust chamber; 3 is the fan; 4 is the recovery component; 21 is the exhaust port; 22 is the ventilation opening; 41 is the drawer frame; 42 is the recovery net; 43 is the airtight block; 44 is the fixing component; 411 is the insertion port; 421 is the frame; 422 is the filter screen; 441 is the insertion plate; 442 is the rotating shaft; 443 is the mounting base; and 444 is the torsion spring. Detailed Implementation

[0033] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0034] This utility model embodiment specifically provides a spray booth with powder recovery, please refer to... Figures 1-4 It includes a spray booth 1, an exhaust chamber 2, a fan 3, and a recycling component 4.

[0035] The exhaust chamber 2 is fixedly connected to the spray booth 1 on the outside. The fan 3 is fixedly installed on the exhaust chamber 2. The recovery component 4 is set on the exhaust chamber 2. The dust generated during spraying is sent to the recovery component 4 by the fan 3 for recovery, and the recovered gas is quickly discharged by the fan 3.

[0036] Specifically, exhaust vents 21 are provided on the upper and lower sides of the exhaust chamber 2 for the installation and use of the recycling component 4.

[0037] Furthermore, the recycling component 4 includes a drawer frame 41 that is inserted into the drawer opening 21 on the outside, a recycling net 42 that is detachably installed on the drawer frame 41, and an airtight block 43 fixed inside the drawer frame 41. The recycling net 42 filters the dust in the exhaust gas, and the powder can be removed by disassembling the recycling net 42.

[0038] The outer side of the airtight block 43 is inserted into the drawer 21, and the outer side of both the drawer frame 41 and the airtight block 43 are fitted to the drawer 21, thereby improving the airtightness of the exhaust chamber 2.

[0039] In practice, the number of recycling nets 42 is set in two or more places. The recycling net 42 includes a frame 421 whose bottom surface is bolted to the airtight block 43 and a filter 422 fixed inside the frame 421. The powder is filtered out through the filter 422. When it is necessary to clean the powder on the mesh opening, the bolts on the frame 421 can be unscrewed to remove the frame 421.

[0040] The drawer frame 41 is fixed to the exhaust chamber 2 by the fixing component 44, so that the drawer frame 41 can be fixed to the exhaust chamber 2 during daily use.

[0041] Specifically, the outer side of the drawer frame 41 is provided with slots 411 spaced apart, which cooperate with the fixing component 44.

[0042] In practice, the fixing component 44 includes an insert plate 441 that is inserted into the socket 411 on the outside, a rotating shaft 442 that is fixedly connected to the insert plate 441 at the bottom, and a mounting base 443 that is fixed to the bottom side of the exhaust chamber 2. The top end of the rotating shaft 442 is rotatably connected to the mounting base 443, so that the insert plate 441 can rotate through the rotating shaft 442 and be separated from or inserted into the socket 411.

[0043] A torsion spring 444 is installed between the rotating shaft 442 and the mounting base 443, so that the insert plate 441 can quickly return to its original position after rotation, so as to maintain the insertion with the socket 411.

[0044] The exhaust chamber 2 has ventilation openings 22 inside, and a fan 3 is installed at each of the left and right ends of the exhaust chamber 2. The internal fan 3 draws the spraying dust into the exhaust chamber 2 through the ventilation openings 22, and the external fan 3 extracts the powder.

[0045] By employing the aforementioned technology, the lower recycling net 42 is located inside the exhaust chamber 2, and is airtightly fitted with the extraction port 21 by the airtight blocks 43 at both ends of the recycling net 42. This allows the dust-laden airflow in the exhaust chamber 2 to be discharged onto the filter screen 422 for collection. When the recycling net 42 inside the exhaust chamber 2 needs cleaning, the insert plate 441 can be disconnected from the insertion port 411, and then the drawer frame 41 can be pulled down to move the internal recycling net 42 down and quickly replace it with the upper recycling net 42. The insert plate 441 can then be inserted into the new insertion port 411, and the old recycling net 42 that has been removed from the exhaust chamber 2 can be removed for recycling and cleaning. When cleaning is required after cleaning, simply move the drawer frame 41 up to reset it, and repeat this process.

[0046] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0047] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A spray booth with powder recovery, comprising a spray booth (1); Its features are: It also includes an exhaust chamber (2), a fan (3) and a recovery component (4). The outside of the exhaust chamber (2) is fixedly connected to the spray booth (1). The fan (3) is fixedly installed on the exhaust chamber (2). The recovery component (4) is set on the exhaust chamber (2). The dust generated by spraying is sent to the recovery component (4) by the fan (3) for recovery, and the gas after recovery is quickly discharged by the fan (3).

2. A spray booth with powder recovery according to claim 1, characterized in that: The exhaust chamber (2) has exhaust ports (21) on both the upper and lower sides.

3. A spray booth with powder recovery according to claim 2, characterized in that: The recycling assembly (4) includes a drawer frame (41) that is inserted into the drawer opening (21) on the outside, a recycling net (42) that is detachably installed on the drawer frame (41), and an airtight block (43) fixed inside the drawer frame (41).

4. A spray booth with powder recovery according to claim 3, characterized in that: The outer side of the airtight block (43) is inserted into the extraction port (21).

5. A spray booth with powder recovery according to claim 4, characterized in that: The number of recycling nets (42) is set in two or more places. The recycling nets (42) include a frame (421) whose bottom surface is bolted to the airtight block (43) and a filter (422) fixed inside the frame (421).

6. A spray booth with powder recovery according to claim 5, characterized in that: The draw frame (41) is fixed to the exhaust chamber (2) by a fixing component (44).

7. A spray booth with powder recovery according to claim 6, characterized in that: The drawer frame (41) has slots (411) spaced apart on its outer side.

8. A spray booth with powder recovery according to claim 7, characterized in that: The fixing component (44) includes an insert plate (441) that is inserted into the socket (411) on the outside, a rotating shaft (442) that is fixedly connected to the insert plate (441) at the bottom end, and a mounting base (443) that is fixed to the bottom side of the exhaust chamber (2). The top end of the rotating shaft (442) is rotatably connected to the mounting base (443).

9. A spray booth with powder recovery according to claim 8, characterized in that: A torsion spring (444) is installed between the rotating shaft (442) and the mounting base (443).

10. A spray booth with powder recovery according to claim 9, characterized in that: The exhaust chamber (2) has ventilation openings (22) inside.

Citation Information

Patent Citations

  • Spray powder recovery unit

    CN208427279U