Calendaring forming device for hot-rolled pickling structural part for automobile

By introducing a limiting structure and a spraying mechanism into the calendering and forming device for hot-rolled pickled structural parts for automobiles, the problems of sheet material limiting and cleaning were solved, and the stability and cleanliness of the sheet material during the processing were achieved.

CN223775690UActive Publication Date: 2026-01-09ZHUQIAO METAL MATERIALS QIDONG CO LTD
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Patent Information

Application Number
CN202520346516.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-01-09
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Existing rolling and forming equipment for hot-rolled pickled structural parts for automobiles is difficult to effectively limit the sheet metal, and may cause displacement and dust contamination during processing.

Method used

A device was designed that includes support legs, a water tank, a workbench, a bracket, a lower calendering roller, and an upper calendering roller. The calendering roller is driven to rotate by a servo motor and is equipped with a limiting structure and a spraying mechanism. The device uses a telescopic rod and a threaded connection to limit and clean the sheet material.

Benefits of technology

It effectively prevents the board from shifting during processing, and the spray system cleans and cools the board, improving processing quality and safety.

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    Figure CN223775690U_ABST
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Abstract

The utility model discloses an automobile hot rolling pickling structural member calendaring forming device which comprises a supporting leg, a water tank is installed at the top end of the supporting leg, a second telescopic rod is installed at the top end of a first telescopic rod, and an installation block is installed at the top end of the second telescopic rod. The second telescopic rod is installed at the top end of the first telescopic rod, the second telescopic rod can be fixed by screwing down the fixing screw, meanwhile, a plate needing to be machined can penetrate through the position between the pressing plate and the bottom plate, the threaded rod and the installation block form threaded connection, and the threaded rod can rotate to adjust lifting of the pressing plate. The height of the pressing plate can be adjusted through lifting of the pressing plate, the pressing plate can adapt to different conditions, the pressing plate and the bottom plate can clamp the plate between the pressing plate and the bottom plate and limit the plate, meanwhile, when the plate passes through the mounting block, a brush can clean the surface of the pressing plate, and dust on the pressing plate is reduced; in this way, the purpose that the plate is conveniently limited through the calendaring forming device for the hot-rolled pickling structural part for the automobile is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of automotive hot rolling processing technology, and in particular to a rolling forming device for hot-rolled pickled structural parts for automobiles. Background Technology

[0002] Hot rolling is the opposite of cold rolling. Cold rolling is rolling performed below the recrystallization temperature, while hot rolling is rolling performed above the recrystallization temperature. Simply put, a steel billet is heated, rolled several times, trimmed, and straightened to become a steel plate. This is called hot rolling, which can significantly reduce energy consumption and costs. During hot rolling, the metal has high plasticity and low deformation resistance, greatly reducing the energy consumption of metal deformation. For hot rolling in automotive processing, a calendering and forming device for hot-rolled pickled structural parts is required. Calendering involves passing plasticized thermoplastic material close to its viscous flow temperature through a series of horizontally rotating rollers, subjecting the material to extrusion and stretching to form a thin sheet product with a certain thickness, width, and smooth surface.

[0003] To this end, the specification of patent CN113145641B discloses a stainless steel hot rolling forming device. By setting a pressure module, the steel billet can be repeatedly rolled. In conjunction with a moving module, the steel billet can be rolled while moving horizontally, thereby processing the steel billet to the required thickness. By setting a cooling module, the processed stainless steel plate can be cooled, thereby improving the surface hardness of the stainless steel plate. Furthermore, by setting a cooling module, the steel plate can also be turned into a steel coil, thereby facilitating the user to transport the steel coil.

[0004] The aforementioned stainless steel hot rolling forming device proposes that by setting a cooling module, steel plates can also be turned into steel coils, which facilitates the transportation of steel coils by users. However, during use, the plates may shift during processing, and dust may accumulate on the plates, affecting the quality of plate processing. Utility Model Content

[0005] The purpose of this invention is to provide a rolling forming device for hot-rolled pickled structural parts for automobiles, in order to solve the defect of existing rolling forming devices for hot-rolled pickled structural parts for automobiles that are difficult to limit the position of the sheet metal.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a rolling and forming device for hot-rolled pickled structural parts for automobiles, including support legs;

[0007] A water tank is installed at the top of the support leg, a workbench is installed at the top of the water tank, and a bracket is installed at the top of the workbench.

[0008] A lower calendering roller is installed at the bottom of the inner side of the bracket, and an upper calendering roller is installed at the top of the inner side of the bracket. A servo motor is installed at one end of the lower calendering roller and the upper calendering roller, and a limit structure is installed on both sides of the top of the worktable.

[0009] The limiting structure includes a first telescopic rod installed on both sides of the top of the workbench, a second telescopic rod installed at the top of the first telescopic rod, and an installation block installed at the top of the second telescopic rod.

[0010] In use, the screw and the bracket form a threaded connection. Tightening the screw block can drive the screw to rotate. The rotation of the screw will drive the moving block, which forms a threaded connection with it, to rise and fall. The moving block and the moving groove form a sliding structure. The moving block can slide along the moving groove. The sliding of the moving block can adjust the height of the upper calendering roller, so that the gap between the upper calendering roller and the lower calendering roller can be adjusted. The servo motor can drive the upper calendering roller and the lower calendering roller to rotate, and drive the plate passing through to perform calendering processing.

[0011] Furthermore, a spraying mechanism is installed on both sides of the water tank, and the spraying mechanism includes a water pump installed at both ends of the water tank. A conduit is installed at the top of the water pump, and the water pump can draw water out from the conduit.

[0012] Furthermore, a nozzle is installed at the top of the conduit, and the nozzles are arranged at equal intervals at the top of the conduit, and the nozzles can spray water.

[0013] Furthermore, guide rods are inserted through both ends of the mounting block, a fixing screw is installed at one end of the first telescopic rod, a threaded rod is inserted through the middle position inside the mounting block, a pressure plate is installed at the bottom end of the threaded rod, a base plate is installed at the bottom end of the mounting block, and brushes are installed at the top end of the base plate and the bottom end of the pressure plate. The pressure plate and the base plate can limit the position of the plate.

[0014] Furthermore, the outer side wall of the threaded rod is uniformly provided with external threads, and the inner side wall of the mounting block is uniformly provided with internal threads that cooperate with the external threads. The threaded rod and the mounting block are threadedly connected, and the rotation of the threaded rod can drive the pressure plate to rise and fall.

[0015] Furthermore, both ends of the upper calender roll are equipped with adjustment structures. The adjustment structure includes a movable groove disposed at the top of the support, a movable block installed inside the movable groove, a screw passing through the middle of the movable block, and a screwing block installed at the top of the screw. The gap between the calender rolls can be adjusted by adjusting the height of the upper calender roll.

[0016] Furthermore, the moving groove is provided with a sliding groove inside, and the moving block is provided with sliders on both sides. The moving groove and the moving block form a sliding structure, and the moving block can slide inside the moving groove.

[0017] The advantages of the calendering and forming device for hot-rolled pickled structural parts for automobiles provided by this utility model are as follows: during use, the sheet metal can be clamped by the pressure plate and the base plate to prevent the sheet metal from shifting during processing. At the same time, the sheet metal can be cleaned by the brush, and water can be sprayed out by the nozzle to cool the calendered sheet metal.

[0018] A second telescopic rod is installed at the top of the first telescopic rod. The second telescopic rod can slide inside the first telescopic rod. The sliding of the second telescopic rod can adjust the height of the mounting block. Tightening the fixing screw can fix the second telescopic rod. At the same time, the sheet metal to be processed can pass between the pressure plate and the base plate. The threaded rod and the mounting block form a threaded connection. The rotation of the threaded rod can adjust the lifting and lowering of the pressure plate. The lifting and lowering of the pressure plate can adjust the height of the pressure plate, allowing the pressure plate to adapt to different situations. The pressure plate and the base plate can clamp the sheet metal in the middle and limit the sheet metal. At the same time, when the sheet metal passes through the mounting block, the brush can clean the surface of the pressure plate and reduce the dust on the pressure plate. This achieves the purpose of facilitating the limiting of sheet metal in the calendering and forming device for hot-rolled pickled structural parts of automobiles.

[0019] By installing water pumps at both ends of the water tank, the water pumps can draw water through pipes and then deliver the water to the nozzles. The nozzles can spray water onto the calendered sheet to cool it and prevent the temperature from getting too high during calendering, which could lead to dangerous situations. At the same time, the water can also clean the sheet. This achieves the purpose of facilitating the cooling of the sheet in the calendering and forming device for hot-rolled pickled structural parts for automobiles. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0021] Figure 2 This is a front view cross-sectional structural diagram of the present invention;

[0022] Figure 3 This is a partial three-dimensional structural diagram of the spraying mechanism of this utility model;

[0023] Figure 4 This is a partial three-dimensional structural diagram of the limiting structure of this utility model;

[0024] Figure 5 This is a partial cross-sectional view of the adjustment structure of this utility model.

[0025] The following are the annotations in the diagram: 1. Workbench; 2. Servo motor; 3. Water tank; 4. Support leg; 5. Spraying mechanism; 501. Water pump; 502. Conduit; 503. Sprayer head; 6. Limiting structure; 601. First telescopic rod; 602. Second telescopic rod; 603. Fixing screw; 604. Mounting block; 605. Pressure plate; 606. Base plate; 607. Guide rod; 608. Threaded rod; 609. Brush; 7. Bracket; 8. Lower calendering roller; 9. Upper calendering roller; 10. Adjustment structure; 1001. Screw; 1002. Moving block; 1003. Moving groove; 1004. Tightening block. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5 One embodiment of this utility model is a rolling forming device for hot-rolled pickled structural parts for automobiles, including support legs 4.

[0028] A water tank 3 is installed at the top of the support leg 4. Spraying mechanisms 5 are installed on both sides of the water tank 3. The spraying mechanism 5 includes a water pump 501 installed at both ends of the water tank 3. A conduit 502 is installed at the top of the water pump 501.

[0029] See attached document Figure 1-3 As shown, water can be filled into water tank 3. Water pump 501 works to draw water out through pipe 502 and then send the water to nozzle 503 through pipe 502. Nozzle 503 can spray water onto the calendered sheet to cool the sheet and prevent the temperature from getting too high during calendering, which could lead to a dangerous situation. At the same time, the water can also clean the sheet.

[0030] A workbench 1 is installed on the top of the water tank 3, and a bracket 7 is installed on the top of the workbench 1.

[0031] A lower calendering roller 8 is installed at the bottom of the inner side of the support 7, and an upper calendering roller 9 is installed at the top of the inner side of the support 7. An adjustment structure 10 is installed at both ends of the upper calendering roller 9. The adjustment structure 10 includes a moving groove 1003 set at the top of the support 7. A sliding groove is provided inside the moving groove 1003. Slider blocks are provided on both sides of the moving block 1002. The moving groove 1003 and the moving block 1002 constitute a sliding structure.

[0032] The movable slot 1003 is equipped with a movable block 1002, and a screw 1001 passes through the middle of the movable block 1002. A screw block 1004 is installed at the top of the screw 1001.

[0033] See attached document Figure 1-2 and attached Figure 5 As shown, the screw 1001 and the bracket 7 form a threaded connection. Tightening the screw block 1004 can drive the screw 1001 to rotate. The rotation of the screw 1001 will drive the moving block 1002, which forms a threaded connection with it, to rise and fall. The moving block 1002 and the moving groove 1003 form a sliding structure. The moving block 1002 can slide along the moving groove 1003. The sliding of the moving block 1002 can adjust the height of the upper calendering roller 9, so that the gap between the upper calendering roller 9 and the lower calendering roller 8 can be adjusted. The servo motor 2 can drive the upper calendering roller 9 and the lower calendering roller 8 to rotate, and drive the plate passing through to perform calendering processing.

[0034] Servo motors 2 are installed at one end of the lower calendering roller 8 and the upper calendering roller 9, and limit structures 6 are installed on both sides of the top of the worktable 1.

[0035] The limiting structure 6 includes a first telescopic rod 601 installed on both sides of the top of the workbench 1, a second telescopic rod 602 installed at the top of the first telescopic rod 601, an installation block 604 installed at the top of the second telescopic rod 602, guide rods 607 passing through both ends of the installation block 604, a fixing screw 603 installed at one end of the first telescopic rod 601, a threaded rod 608 passing through the middle position inside the installation block 604, external threads evenly provided on the outer side wall of the threaded rod 608, and internal threads that cooperate with the external threads evenly provided on the inner side wall of the installation block 604, and the threaded rod 608 and the installation block 604 are threadedly connected.

[0036] A pressure plate 605 is installed at the bottom end of the threaded rod 608, a base plate 606 is installed at the bottom end of the mounting block 604, and brushes 609 are installed at the top end of the base plate 606 and the bottom end of the pressure plate 605.

[0037] See attached document Figure 1-2 and attached Figure 4As shown, the second telescopic rod 602 can slide inside the first telescopic rod 601. The sliding of the second telescopic rod 602 can adjust the height of the mounting block 604. Tightening the fixing screw 603 can fix the second telescopic rod 602. At the same time, the plate to be processed can pass between the pressure plate 605 and the base plate 606. The threaded rod 608 and the mounting block 604 form a threaded connection. The rotation of the threaded rod 608 can adjust the lifting of the pressure plate 605. The lifting of the pressure plate 605 can adjust the height of the pressure plate 605, allowing the pressure plate 605 to adapt to different situations. The pressure plate 605 and the base plate 606 can clamp the plate in the middle and limit the plate. At the same time, when the plate passes through the mounting block 604, the brush 609 can clean the surface of the pressure plate 605 to reduce dust on the pressure plate 605. The guide rod 607 passes through the mounting block 604 and can prevent the pressure plate 605 from deviating when it is lifted.

[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rolling forming apparatus for hot-rolled pickled structural parts for automobiles, comprising support legs (4); Its features are: A water tank (3) is installed at the top of the support leg (4), a workbench (1) is installed at the top of the water tank (3), and a bracket (7) is installed at the top of the workbench (1). A lower calendering roller (8) is installed at the bottom of the inner side of the bracket (7), and an upper calendering roller (9) is installed at the top of the inner side of the bracket (7). A servo motor (2) is installed at one end of the lower calendering roller (8) and the upper calendering roller (9). Limiting structures (6) are installed on both sides of the top of the worktable (1). The limiting structure (6) includes a first telescopic rod (601) installed on both sides of the top of the workbench (1), a second telescopic rod (602) installed at the top of the first telescopic rod (601), and an installation block (604) installed at the top of the second telescopic rod (602).

2. The rolling and forming apparatus for hot-rolled pickled structural parts for automobiles according to claim 1, characterized in that: Spraying mechanisms (5) are installed on both sides of the water tank (3), and the spraying mechanism (5) includes a water pump (501) installed at both ends of the water tank (3), and a conduit (502) is installed at the top of the water pump (501).

3. The rolling and forming apparatus for hot-rolled pickled structural parts for automobiles according to claim 2, characterized in that: The top end of the conduit (502) is equipped with a nozzle (503), which is arranged at equal intervals at the top end of the conduit (502).

4. The rolling and forming apparatus for hot-rolled pickled structural parts for automobiles according to claim 1, characterized in that: Guide rods (607) are inserted through both ends of the mounting block (604). A fixing screw (603) is installed at one end of the first telescopic rod (601). A threaded rod (608) is inserted through the middle position inside the mounting block (604). A pressure plate (605) is installed at the bottom end of the threaded rod (608). A base plate (606) is installed at the bottom end of the mounting block (604). A brush (609) is installed at the top end of the base plate (606) and the bottom end of the pressure plate (605).

5. The rolling and forming apparatus for hot-rolled pickled structural parts for automobiles according to claim 4, characterized in that: The threaded rod (608) has external threads uniformly arranged on its outer side wall, and the mounting block (604) has internal threads uniformly arranged on its inner side wall that cooperate with the external threads. The threaded rod (608) and the mounting block (604) are threadedly connected.

6. The rolling and forming apparatus for hot-rolled pickled structural parts for automobiles according to claim 1, characterized in that: Both ends of the upper calendering roller (9) are equipped with adjustment structures (10). The adjustment structure (10) includes a moving groove (1003) set at the top of the bracket (7). A moving block (1002) is installed inside the moving groove (1003). A screw (1001) passes through the middle position of the moving block (1002). A screwing block (1004) is installed at the top of the screw (1001).

7. The rolling and forming apparatus for hot-rolled pickled structural parts for automobiles according to claim 6, characterized in that: The moving groove (1003) is provided with a sliding groove inside, and the moving block (1002) is provided with sliders on both sides. The moving groove (1003) and the moving block (1002) constitute a sliding structure.

Citation Information

Patent Citations

  • A stainless steel hot rolling forming apparatus

    CN113145641B