Efficient chip removal machine for machine tool machining

Abstract

The utility model discloses an efficient chip removal machine for machine tool machining, and relates to the technical field of chip removal machines. The metal scrap collecting device comprises a scrap discharging machine and a collecting trolley, the collecting trolley is arranged below the discharging end of the scrap discharging machine and comprises a base, an extrusion box, a pretreatment hopper and a metal scrap collecting drawer, the extrusion box is arranged above the base, a reserved hole communicated with the bottom of the pretreatment hopper is formed in the top of the extrusion box, and the metal scrap collecting drawer is arranged in the reserved hole. A reserved groove for drawing the metal scrap collecting drawer is formed in the side part of the pretreatment box, and the other end of the metal scrap collecting drawer is inserted into an insertion frame on the inner side of the pretreatment hopper; according to the device, crushed material chippings falling into the extrusion box are in a loose state, in order to improve the collection effect, a multi-stage electric push rod drives an abutting piece to drive a pressurizing plate to extrude the loose plastic chippings, the loose plastic chippings are extruded into blocks, and therefore the crushed material chippings can be collected conveniently. And the situation that the plastic chippings need to be dumped frequently is avoided.

Description

Technical Field

[0001] This utility model belongs to the field of chip conveyors, specifically, it relates to a high-efficiency chip conveyor for machine tool processing. Background Technology

[0002] Chip conveyors are an indispensable tool in modern equipment. They have a wide range of uses and can be applied to chip conveying in CNC machine tools, combination machine tools, machining centers, specialized machine tools, production lines and automatic lines. These machines are mainly used to collect various metal and non-metal waste chips generated by the machines and transfer the waste chips to a collection vehicle.

[0003] Chip collection carts play a crucial role in industrial production. Their main function is to collect various metal and non-metal scraps transported by chip conveyors. If these scraps are not cleaned up in time, they may cover or entangle workpieces and cutting tools, causing automated processing to stop or even damaging machine tools or workpieces. Therefore, the existence of collection carts ensures the continuity of the production process and the normal operation of machine tools. Secondly, collection carts also help maintain a clean and hygienic working environment. The accumulation of scraps not only occupies valuable space but may also cause safety hazards such as slips and trips. By cleaning up scraps in a timely manner, collection carts help reduce these risks and create a safer and more comfortable working environment.

[0004] Although the chip conveyor collection vehicle plays an important role in the chip removal process, the chip collection vehicle is prone to filling up due to the loose nature of the chips and the large amount of chips generated. This requires cleaning, which affects the working efficiency of the chip conveyor. In view of this, this utility model is proposed. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a high-efficiency chip conveyor for machine tool processing.

[0006] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A high-efficiency chip conveyor for machine tool processing includes a chip conveyor and a collection cart. The collection cart is located below the discharge end of the chip conveyor. The collection cart includes a base, a pressing box, a pretreatment hopper, and a metal scrap collection tray. The pressing box is located above the base. A reserved hole communicating with the bottom of the pretreatment hopper is opened on the top of the pressing box. A reserved groove for pulling out the metal scrap collection tray is opened on the side of the pretreatment box. The other end of the metal scrap collection tray is inserted into a plug-in frame inside the pretreatment hopper.

[0008] The bottom of the metal scrap collecting drawer is provided with a discharging groove in communication with the reserved hole, and a plurality of electromagnetic rods for collecting metal scrap are installed at the middle of the collecting drawer at equal intervals, and the electromagnetic rods are connected with the first backup power module inside the wall of the collecting drawer through wires;

[0009] The inside of the extrusion box is provided with sliding rails at the upper and lower ends of one side for installing sliding blocks, a resisting piece for extruding plastic scrap is fixed between the two sliding blocks, the resisting piece is connected with the one end of the inside of the extrusion box through a multi-stage electric push rod, a pressing plate is fixed at the side end of the resisting piece, one side of the pressing plate is provided with a quick release plate, the quick release plate is fixed with the extrusion box through spring catches at the upper and lower ends of the extrusion box, and a handle is fixed at the outside of the quick release plate.

[0010] Optionally, the upper end of the pre-treatment hopper is fixed with an anti-falling ring through a screw, and a loosening mechanism for preventing material blockage is arranged inside the pre-treatment hopper and the metal scrap collecting drawer, the loosening mechanism comprises a fixed seat, a second backup power module, movable plates, springs and vibration motors, the two sides of the fixed seat are connected with the movable plates through springs, dustproof organ cases are installed between the two movable plates and the fixed seat, and the opposite surfaces of the two movable plates and the fixed seat are fixed with vibration motors, the vibration motors are connected with the second backup power module through wires, and the outside of the two movable plates is fixed with a protruding end.

[0011] Optionally, the opposite surfaces of the pressing plate and the quick release plate are fixed with wear-resistant plates through screws, and a dustproof organ plate is installed between the pressing plate and the sliding block.

[0012] Optionally, the front and rear ends of the extrusion box are provided with embedded grooves for installing perspective plates.

[0013] Optionally, the upper end of the base is fixed with a support at each corner, each support is provided with an electric lifting column inside, the top of each electric lifting column is fixed with a support block at the bottom of the extrusion box, and the bottom of each support block is fixed with a guide rod, and the guide rod penetrates into the plug-in groove in the support.

[0014] Optionally, the bottom of the base is installed with self-locking universal wheels at four corners, an L-shaped column is fixed on one side of the base, and an L-shaped rod is movably connected to the upper end of the L-shaped column, and the L-shaped rod and the L-shaped column are fixed through a limiting bolt at the front end of the L-shaped column.

[0015] Optionally, the upper end of the base is fixed with a clamping strip for placing the protruding plug-in ends of the two ends of the placing drawer symmetrically, and an adsorbing pad is placed inside the placing drawer, and the inside of the adsorbing pad is provided with magnetic blocks for adsorbing metal scrap.

[0016] After the above technical scheme is adopted, the present application has the following advantages compared with the prior art:

[0017] 1、The utility model discloses a metal scrap collecting drawer plays the role of classified collection to the scrap of conveying to the inside of the collecting car of scrap machine, namely metal scrap will be adsorbed through the electromagnetic bar of the middle part of metal scrap collecting drawer, and plastic scrap will fall into the inside of the collecting box, therefore the device will be classified collection to metal scrap and plastic scrap, thereby improving resource recovery efficiency, and considering that the scrap of falling into the inside of the extrusion box is in loose state, in order to increase the collection effect, will drive the pressing plate extruding loose plastic scrap through the multistage electric push rod drive abutting member, and extrudes the loose plastic scrap into a piece, thereby avoiding the situation that plastic scrap needs to be frequently poured out.

[0018] 2、The utility model discloses a loose mechanism plays the role of loosening to the scrap of falling into the inside of the pretreatment hopper, thereby avoiding the situation that the scrap is extruded in a piece and makes plastic scrap and metal scrap unable to scatter, will drive the movable plate vibration through the vibration motor, and the movable plate will be loosened in the process of vibrating with the protruding end to the scrap of gathering, thereby preventing the blockage of the gathered scrap and helping the dispersion of plastic scrap and metal scrap in the gathered scrap.

[0019] The specific embodiments of the utility model will be described in further detail below in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0020] The drawings in the following description are only some embodiments, and other drawings can also be obtained according to these drawings without creative labor for ordinary skilled in the art.

[0021] In the drawings:

[0022] Figure 1 It is the main view cross section structure schematic diagram of the utility model;

[0023] Figure 2 It is the combination part structure diagram of the loose mechanism in the utility model;

[0024] Figure 3 It is the part structure schematic diagram of A in the drawings; Figure 1

[0025] Figure 4 It is the part structure schematic diagram of B in the drawings; Figure 1

[0026] Figure 5 It is the part structure schematic diagram of C in the drawings; Figure 1

[0027] Figure 6 It is the part structure schematic diagram of D in the drawings; Figure 1

[0028] ​​​​Figure 7 For Figure 1 The structure of the E part in the figure is shown.

[0029] In the drawings, the components represented by each reference numeral are listed as follows:

[0030] 1, chip removal machine; 2, base; 3, extrusion box; 4, pretreatment hopper; 5, metal chip collection drawer; 6, plug-in frame; 7, electromagnetic bar; 8, first backup power module; 9, sliding block; 10, sliding rail; 11, abutting piece; 12, multi-stage electric push rod; 13, pressing plate; 14, quick release plate; 15, spring bolt; 16, anti-falling ring; 17, fixed seat; 18, movable plate; 19, dustproof piano cover; 20, vibration motor; 21, second backup power module; 22, protruding end; 23, wear-resistant plate; 24, dustproof piano plate; 25, perspective plate; 26, support column; 27, electric lifting column; 28, support block; 29, guide rod; 30, self-locking universal wheel; 31, L-shaped column; 32, L-shaped rod; 33, limiting bolt; 34, placement drawer; 35, clamping strip; 36, adsorption pad; 37, magnetic block.

[0031] It should be noted that these drawings and written descriptions are not intended to limit the scope of the concept of the utility model in any way, but to illustrate the concept of the utility model to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0032] The utility model will be further described in detail in combination with the drawings.

[0033] Please refer to Figures 1 to 7 The utility model provides a kind of technical scheme: a kind of high-efficiency chip removal machine for machine tool processing, including chip removal machine 1 and collection car, the excretory end below of chip removal machine 1 is equipped with collection car, and collection car includes base 2, extrusion box 3, pretreatment hopper 4 and metal chip collection drawer 5, and the top of base 2 is equipped with extrusion box 3, and the top of extrusion box 3 is equipped with the reserved hole that is communicated with the bottom of pretreatment hopper 4, and the side of pretreatment box is equipped with the reserved slot for the pull-out of metal chip collection drawer 5, and the other end of metal chip collection drawer 5 is plugged in the plug-in frame 6 in the inboard of pretreatment hopper 4;

[0034] The bottom of metal chip collection drawer 5 is equipped with the discharging groove that is communicated with the inside of reserved hole, and a plurality of electromagnetic bars 7 for collecting metal chips are installed in the middle of collection drawer at equal intervals, and electromagnetic bar 7 is connected with the first backup power module 8 in the inside of collection drawer wall body by wire;

[0035] The both upper and lower ends of the inner side of the extrusion box 3 are provided with sliding rails 10 for installing sliding blocks 9, and a resisting piece 11 for extruding plastic chips is fixed between the two sliding blocks 9, the resisting piece 11 is connected with the inner end of the extrusion box 3 through a multi-stage electric push rod 12, the side end of the resisting piece 11 is fixed with a pressing plate 13, one side of the pressing plate 13 is provided with a quick release plate 14, the quick release plate 14 is fixed with a handle outside, and the quick release plate 14 is fixed with the extrusion box 3 through spring catches 15 at the upper and lower ends of the extrusion box 3, considering that although the chip collector plays an important role in the process of chip removal, but in the process of collecting waste chips, the waste chips are relatively loose and the amount of waste chips is quite large, so the collector is easy to be filled, and it needs to be cleaned, which will affect the working efficiency of the chip remover 1, the metal chip collecting drawer 5 plays a role in classified collection of the chips conveyed into the collector by the chip remover, that is, the metal chips are adsorbed by the electromagnetic rod 7 in the middle of the metal chip collecting drawer 5, and the plastic chips fall into the collecting box, so the device can classify and collect metal chips and plastic chips, thereby improving the resource recycling efficiency, and considering that the loose chips fall into the extrusion box 3, in order to increase the collection effect, the multi-stage electric push rod 12 drives the resisting piece 11 to drive the pressing plate 13 to extrude the loose plastic chips, and the loose plastic chips are extruded into blocks, thereby avoiding the need to frequently pour the plastic chips.

[0036] The upper end of the pretreatment hopper 4 is fixed with an anti-falling ring 16 through a screw, and a loosening mechanism for preventing material blockage is arranged in the pretreatment hopper 4 and the metal chip collecting drawer 5, the loosening mechanism comprises a fixed seat 17, a second backup power module 21, movable plates 18, springs and a vibration motor 20, the two sides of the fixed seat 17 are connected with the movable plates 18 through the springs, dustproof organ cases 19 are arranged between the two movable plates 18 and the fixed seat 17, and the opposite surfaces of the two movable plates 18 and the fixed seat 17 are fixed with the vibration motor 20, the vibration motor 20 is connected with the second backup power module 21 through wires, and the outer sides of the two movable plates 18 are fixed with protruding ends 22, the loosening mechanism is arranged to loosen the chips falling into the pretreatment hopper 4, thereby avoiding the situation that the chips are extruded into a block and the plastic chips and metal chips cannot be dispersed, the vibration motor 20 drives the movable plates 18 to vibrate, and the protruding ends 22 loosen the chips in a group during the vibration of the movable plates 18, thereby preventing the group of chips from being blocked and helping the plastic chips and metal chips in the group of chips to disperse.

[0037] The opposite surfaces of the pressing plate 13 and the quick release plate 14 are fixed with wear-resistant plates 23 through screws, and dustproof organ plates 24 are arranged between the pressing plate 13 and the sliding block 9, the wear-resistant plates 23 are arranged to protect the opposite surfaces of the quick release plate 14 and the pressing plate 13 which often contact with the chips.

[0038] The front and rear ends of the extrusion box 3 are provided with embedded grooves for installing the perspective plate 25, and the perspective plate 25 facilitates the user to know the extrusion condition of the plastic scraps in the extrusion box 3.

[0039] The upper end of the base 2 is fixed with a support column 26 at each corner, and the inside of each support column 26 is provided with an electric lifting column 27, the top of each electric lifting column 27 is fixed with a supporting block 28 at the bottom of the extrusion box 3, and the bottom of each supporting block 28 is fixed with a guide rod 29 which penetrates into the plug-in groove in the inside of the support column 26, and the electric lifting column 27 adjusts the use height of the extrusion box 3, that is, when the height of the extrusion box 3 needs to be adjusted to align the pretreatment hopper 4 with the chip removal position of the chip machine, the supporting block 28 is driven to rise by the telescopic end of the electric lifting column 27, so that the extrusion box 3 moves upwards, and the pretreatment hopper 4 is aligned with the chip removal end of the chip machine.

[0040] The bottom of the base 2 is provided with a self-locking universal wheel 30 at each corner, and an L-shaped column 31 is fixed on one side of the base 2, and the upper end of the L-shaped column 31 is movably connected with an L-shaped rod 32, and the L-shaped rod 32 and the L-shaped column 31 are fixed by a limiting bolt 33 at the front end of the L-shaped column 31, and the limiting bolt 33 adjusts and fixes the use length of the L-shaped rod 32 and the L-shaped column 31, that is, after the L-shaped rod 32 is stretched to the required length, the limiting bolt 33 is tightened for fixation.

[0041] The upper end of the base 2 is fixed with a support column 26 at each corner, and the inside of each support column 26 is provided with an electric lifting column 27, the top of each electric lifting column 27 is fixed with a supporting block 28 at the bottom of the extrusion box 3, and the bottom of each supporting block 28 is fixed with a guide rod 29 which penetrates into the plug-in groove in the inside of the support column 26, and the electric lifting column 27 adjusts the use height of the extrusion box 3, that is, when the height of the extrusion box 3 needs to be adjusted to align the pretreatment hopper 4 with the chip removal position of the chip machine, the supporting block 28 is driven to rise by the telescopic end of the electric lifting column 27, so that the extrusion box 3 moves upwards, and the pretreatment hopper 4 is aligned with the chip removal end of the chip machine.

[0042] The utility model is not limited to the above-mentioned embodiment, any person should know the structural change made under the inspiration of the utility model, any technical scheme with the same or similar utility model falls into the protection scope of the utility model. The utility model does not describe the technology, shape and structure part in detail, which is the known technology.

Claims

1. A high-performance chip removal machine (1) for machine tool machining, comprising a chip removal machine (1) and a collection vehicle, characterized in that, The collecting vehicle is arranged below the discharge end of the chip removal machine (1), and comprises a base (2), an extrusion box (3), a pretreatment hopper (4) and a metal chip collecting drawer (5). The bottom of the metal chip collecting drawer (5) is provided with a discharging groove in communication with the reserved hole, and a plurality of electromagnetic rods (7) for collecting metal chips are installed at equal intervals in the middle of the collecting drawer. The inside of the extrusion box (3) is provided with sliding rails (10) at the upper and lower ends of one side, and a contact piece (11) for extruding plastic chips is fixed between the two sliding blocks (9).

2. A high efficiency chip removal machine (1) for machine tool machining according to claim 1, characterized in that, The upper end of the pretreatment hopper (4) is fixed with a falling prevention ring (16) through screws, and a loosening mechanism for preventing material blockage is arranged in the interiors of the pretreatment hopper (4) and the metal chip collecting drawer (5).

3. A high efficiency chip removal machine (1) for machine tool machining according to claim 1, characterized in that, The opposite surfaces of the pressing plate (13) and the quick release plate (14) are fixed with wear-resistant plates (23) through screws.

4. A high efficiency chip removal machine (1) for machine tool machining according to claim 1, characterized in that, The front and rear ends of the extrusion box (3) are provided with embedded grooves for installing perspective plates (25).

5. A high efficiency chip removal machine (1) for machine tool machining according to claim 1, characterized in that, The upper end of the base (2) is fixed with a support column (26) at each corner, and an electric lifting column (27) is arranged in the interior of each support column (26). The bottom of each support block (28) is fixed with a guide rod (29), and the guide rod (29) penetrates into the plug-in groove in the interior of the support column (26).

6. A high efficiency chip removal machine (1) for machine tool machining according to claim 1, characterized in that, The bottom four corners of the base (2) are provided with self-locking universal wheels (30), one side of the base (2) is fixedly provided with an L-shaped column (31), and the upper end of the L-shaped column (31) is movably connected with an L-shaped rod (32), and the L-shaped rod (32) and the L-shaped column (31) are fixed through a limiting pin (33) at the front end of the L-shaped column (31).

7. A high efficiency chip removal machine (1) for machine tool machining according to claim 1, characterized in that, The upper end of the base (2) is symmetrically fixed with a clamping strip (35) for placing the protruding plug-in ends of a drawer (34), and the inside of the drawer (34) is provided with a suction pad (36), and the inside of the suction pad (36) is provided with a magnetic block (37) for absorbing metal scraps.

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