Laser radar mounting device suitable for intelligent grab bridge crane

Abstract

The utility model discloses a laser radar mounting device suitable for an intelligent grab bridge crane, which comprises a movable support, a fixed support, a bolt pair I, a laser radar mounting seat, a bolt pair II, a bolt pair III and a positioning pin, and the movable support is arranged on the inner side of a crane walking board surrounding angle steel; the movable bracket is provided with a hinge and can be overturned; the fixed bracket is arranged on the outer side of the crane walking board surrounding edge angle steel; the upper end plate of the movable bracket is lapped above the fixed bracket; the movable bracket is connected with the fixed bracket through a bolt pair I; a laser radar mounting seat is arranged below the upper end plate of the movable bracket; the movable bracket is connected with the laser radar mounting seat through a bolt pair II; a positioning pin is arranged between the movable bracket and the laser radar mounting seat; and a bolt pair III is arranged on the laser radar mounting seat and is used for mounting a laser radar. The laser radar is compact in structure and reliable in connection, and the stability of the laser radar can be improved.

Description

Technical Field

[0001] This utility model belongs to the field of lifting equipment technology, and further to the field of intelligent grab bucket bridge crane technology. Specifically, it relates to a compact, reliable, and highly stable laser radar installation device suitable for intelligent grab bucket bridge cranes. Background Technology

[0002] Currently, with rapid technological development, intelligent cranes have been widely applied in the steel industry. This is not only a development trend in the manufacturing sector but also an essential path for the transformation and development of the steel industry. Grab bucket bridge cranes are widely used in coal preparation workshops of steel plants, providing fuel transfer for blast furnace production and undertaking the tasks of storing and transporting blast furnace metallurgical coke and pulverized coal. Simultaneously, trucks, engineering vehicles, and cranes often operate together. Intelligent grab bucket bridge cranes require scanning the material surface in the storage area using lidar. A 3D modeling system is then used to create a 3D model of the material surface based on the scanned point cloud data. Based on this 3D model, the system intelligently plans the grab point location and the crane's travel path, enabling intelligent decision-making for grab point selection, throwing point selection, grab bucket height, and trolley / crane movement path planning. Combined with real-time data provided by the safety protection system, it automatically avoids safety passages and cranes operating in adjacent areas, automatically completing the tasks assigned by the user through the client interface.

[0003] The installation location for a lidar system should generally be chosen at a relatively high position with a wide field of view. Furthermore, the mounting method must be considered. First, a suitable bracket should be selected to secure the lidar, paying attention to its strength and durability. Second, stability is crucial; the lidar must be securely fixed to prevent damage or malfunction due to external interference. A reliable power supply is required to ensure normal operation. Select a suitable power module based on the lidar's power requirements. Lidar systems need to transmit data signals, typically using standard network cables. It's important to note that the cable length should be chosen appropriately, avoiding both excessive length and insufficient length. For crane-mounted lidar systems, vertical and horizontal adjustments are necessary. Vertically, the lidar should face the ground, ensuring the laser beam is perpendicular to the ground; horizontally, the laser beam should be parallel to the ground.

[0004] Therefore, researching and developing a compact, reliable, and highly stable lidar installation device suitable for intelligent grab bucket bridge cranes is key to solving this problem. Utility Model Content

[0005] The purpose of this utility model is to provide a compact, reliable, and highly stable laser radar installation device suitable for intelligent grab bucket bridge cranes.

[0006] The purpose of this utility model is achieved as follows: It includes a movable support, a fixed support, bolt pair I, a laser radar mounting base, bolt pair II, bolt pair III, and a positioning pin. The movable support is located inside the angle steel surrounding the crane platform; the movable support is equipped with a hinge, allowing it to rotate; the fixed support is located outside the angle steel surrounding the crane platform; the upper end plate of the movable support overlaps the fixed support; the movable support and the fixed support are connected by bolt pair I; a laser radar mounting base is located below the upper end plate of the movable support; the movable support and the laser radar mounting base are connected by bolt pair II; a positioning pin is provided between the movable support and the laser radar mounting base; and bolt pair III is provided on the laser radar mounting base for mounting the laser radar.

[0007] This utility model consists of a movable bracket, a fixed bracket, bolt pair I, a laser radar mounting base, bolt pair II, bolt pair III, and a locating pin. The movable bracket is equipped with a hinge, allowing it to be flipped, facilitating the installation and subsequent maintenance of the laser radar. The movable bracket and the fixed bracket are connected by bolt pair I to enhance the overall stability of the device. The laser radar and the laser radar mounting base are connected by bolt pair III, ensuring the flexibility of disassembly, as well as the stability and reliability of the connection. The fixed base of the movable bracket is equipped with stiffening plates to enhance the stability and reliability of the connection between the movable bracket and the angle steel of the crane walkway. The fixed bracket is welded to the lower part of the checkered steel plate of the crane walkway through stiffening plates to enhance the stability and reliability of the fixed bracket.

[0008] The installation steps for this device are as follows:

[0009] 1. Mark the predetermined position on the angle steel of the crane walkway. Spot weld the fixed seat of the movable bracket to the angle steel of the crane walkway. Then drill connecting holes with the fixed bracket. Connect the fixed bracket to the movable bracket through bolt pair I. Then spot weld the fixed bracket to the angle steel of the crane walkway.

[0010] 2. Install the lidar on the lidar mounting base, use locating pins to lock the movable bracket to the lidar mounting base, and fix it with bolt pair II. Then adjust the horizontal and vertical polarization of the lidar. After the lidar test meets the standards, weld the movable bracket, fixed bracket and the angle steel of the crane walkway to the edge firmly.

[0011] This invention solves the technical problems of installing and flexibly maintaining lidar on intelligent grab bucket bridge cranes. It satisfies the requirement that the lidar be installed at a relatively high position with a wide field of view, while the fixed bracket has sufficient strength and durability to ensure stable and secure operation of the lidar. This guarantees relatively high scanning accuracy of the lidar in both vertical and horizontal directions during operation of the intelligent grab bucket bridge crane. Ultimately, it achieves stable operation of two sets of laser scanning systems during crane operation, observing the material level in the coal and coke silo. The laser scanner acquires accurate point cloud data of the actual contour of the coal and coke silo, processes the point cloud data to accurately calculate and output the three-dimensional spatial position of the coal pile, scans and receives the position contour, calculates the three-dimensional spatial position, and guides the crane to complete the unloading operation. The lidar can be hinged to the inside of the crane platform, facilitating later maintenance and reducing the difficulty of lidar maintenance, lowering the safety hazards of high-altitude lidar maintenance operations, and increasing the safety of lidar maintenance.

[0012] This utility model has a compact structure and reliable connection, which can improve the stability of the connection between the lidar and the intelligent grab bucket bridge crane and the smooth operation of the lidar. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 for Figure 1 Top view diagram;

[0015] Figure 3 This is a three-dimensional schematic diagram of the present invention;

[0016] Figure 4 This is a schematic diagram of the movable support of this utility model;

[0017] Figure 5 for Figure 4 Top view diagram;

[0018] Figure 6 This is a three-dimensional schematic diagram of the movable support of this utility model;

[0019] Figure 7 This is a schematic diagram of the fixing bracket of this utility model;

[0020] Figure 8 for Figure 7 Left-view diagram;

[0021] Figure 9 This is a three-dimensional schematic diagram of the fixed bracket of this utility model.

[0022] In the diagram: 1-Modible bracket, 101-Fixed seat, 102-Right-angled seat plate, 103-Hinge, 2-Fixed bracket, 3-Bolt pair I, 4-LiDAR mounting base, 5-Bolt pair II, 6-LiDAR, 7-Bolt pair III, 8-Positioning pin, 9-Angle steel surrounding the crane walkway, 10-Patterned steel plate of the crane walkway. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings, but this does not limit the present invention in any way. Any modifications made based on the teachings of the present invention shall fall within the protection scope of the present invention.

[0024] like Figures 1-9 As shown, this utility model includes a movable bracket 1, a fixed bracket 2, bolt pair I 3, a lidar mounting base 4, bolt pair II 5, bolt pair III 7, and a positioning pin 8. The movable bracket 1 is located inside the angle steel 9 surrounding the crane platform; the movable bracket 1 is equipped with a hinge to allow for rotation; the fixed bracket 2 is located outside the angle steel 9 surrounding the crane platform; the upper end plate of the movable bracket 1 overlaps the upper end plate of the fixed bracket 2; the movable bracket 1 and the fixed bracket 2 are connected by bolt pair I 3; the lidar mounting base 4 is located below the upper end plate of the movable bracket 1; the movable bracket 1 and the lidar mounting base 4 are connected by bolt pair II 5; the positioning pin 8 is provided between the movable bracket 1 and the lidar mounting base 4; the lidar mounting base 4 is equipped with bolt pair III 7 for mounting a lidar 6.

[0025] The movable support 1 is provided with stiffening plates in both the horizontal and vertical directions.

[0026] The movable support 1 includes a fixed base 101, a right-angled base plate 102, and a hinge 103; the fixed base 101 is welded to the inner side of the angle steel 9 surrounding the crane walkway; the hinge 103 is provided between the fixed base 101 and the right-angled base plate 102.

[0027] Bolt connection holes and positioning holes are provided on the upper end plate of the right-angled base plate 102.

[0028] The bolt connection holes and positioning holes on the upper end plate of the right-angled base plate 102 correspond to the bolt connection holes and positioning holes on the upper end surface of the lidar mounting base 4.

[0029] The bottom of the fixed bracket 2 is provided with a stiffening plate.

[0030] The fixed bracket 2 is welded to the outer side of the angle steel 9 surrounding the crane platform.

[0031] The bottom stiffening plate of the fixed bracket 2 is welded to the lower part of the checkered steel plate 10 of the crane walkway.

[0032] The number of the positioning pins 8 is 2, and they are symmetrically arranged on the upper end face of the right-angled base plate 102.

[0033] The locating pin 8 is an internally threaded tapered pin.

[0034] The working principle and process of this utility model:

[0035] The movable bracket 1 of this utility model is equipped with a hinge, which allows it to be flipped, facilitating the installation and subsequent maintenance of the lidar 6. The movable bracket 1 and the fixed bracket 2 are connected by bolt pair I3 to enhance the overall stability of the device. The lidar 6 and the lidar mounting base 4 are connected by bolt pair III7, ensuring the flexibility of disassembly, as well as the stability and reliability of the connection. The fixed base 101 of the movable bracket 1 is equipped with stiffening plates to enhance the stability and reliability of the connection between the movable bracket 1 and the angle steel 9 of the crane walkway. The fixed bracket 2 is welded to the lower part of the checkered steel plate 10 of the crane walkway through stiffening plates to enhance the stability and reliability of the fixed bracket 2.

[0036] The installation steps for this device are as follows:

[0037] 1. Mark the predetermined position on the angle steel 9 of the crane walkway. Spot weld the fixed seat 101 of the movable bracket 1 to the angle steel 9 of the crane walkway. Then drill a connection hole with the fixed bracket 2. The fixed bracket 2 is connected and fixed to the movable bracket 1 through bolt pair I3. Then spot weld the fixed bracket 2 to the angle steel 9 of the crane walkway.

[0038] 2. Install the lidar 6 on the lidar mounting base 4, use the positioning pin 8 to lock the movable bracket 1 to the lidar mounting base 4, and fix it with bolt pair II 5. Then adjust the horizontal and vertical polarization of the lidar 6. After the lidar 6 passes the test, weld the movable bracket 1, the fixed bracket 2 and the angle steel 9 of the crane walkway firmly.

Claims

1. A laser radar mounting device suitable for intelligent grab bucket bridge cranes, comprising a movable bracket (1), a fixed bracket (2), bolt pair I (3), a laser radar mounting base (4), bolt pair II (5), bolt pair III (7), and a positioning pin (8), characterized in that: The movable bracket (1) is located inside the angle steel (9) of the crane walkway; the movable bracket (1) is equipped with a hinge to enable it to flip; the fixed bracket (2) is located outside the angle steel (9) of the crane walkway; the upper plate of the movable bracket (1) overlaps the fixed bracket (2); the movable bracket (1) and the fixed bracket (2) are connected by bolt pair I (3); a laser radar mounting base (4) is provided below the upper plate of the movable bracket (1); the movable bracket (1) and the laser radar mounting base (4) are connected by bolt pair II (5); a positioning pin (8) is provided between the movable bracket (1) and the laser radar mounting base (4); bolt pair III (7) is provided on the laser radar mounting base (4) for installing the laser radar (6).

2. The lidar installation device for intelligent grab bucket bridge cranes according to claim 1, characterized in that: The movable support (1) is provided with stiffening plates in the horizontal and vertical directions respectively.

3. The lidar installation device for intelligent grab bucket bridge cranes according to claim 1, characterized in that: The movable support (1) includes a fixed seat (101), a right-angled seat plate (102), and a hinge (103); the fixed seat (101) is welded to the inner side of the angle steel (9) of the crane walkway; a hinge (103) is provided between the fixed seat (101) and the right-angled seat plate (102).

4. The lidar installation device for intelligent grab bucket bridge cranes according to claim 3, characterized in that: Bolt connection holes and positioning holes are provided on the upper end plate of the right-angled base plate (102).

5. The lidar installation device for intelligent grab bucket bridge cranes according to claim 3 or 4, characterized in that: The bolt connection holes and positioning holes on the upper end plate of the right-angled base plate (102) correspond to the bolt connection holes and positioning holes on the upper end face of the laser radar mounting base (4).

6. The lidar installation device for intelligent grab bucket bridge cranes according to claim 1, characterized in that: The bottom of the fixed bracket (2) is provided with a stiffening plate.

7. The lidar installation device for intelligent grab bucket bridge cranes according to claim 1, characterized in that: The fixed bracket (2) is welded to the outer side of the angle steel (9) surrounding the crane platform.

8. The lidar installation device for intelligent grab bucket bridge cranes according to claim 1, characterized in that: The bottom stiffener of the fixed bracket (2) is welded to the lower part of the patterned steel plate (10) of the crane walkway.

9. The lidar installation device for intelligent grab bucket bridge cranes according to claim 1 or 3, characterized in that: The number of the positioning pins (8) is 2, and they are symmetrically arranged on the upper end face of the right-angled base plate (102).

10. The lidar installation device for intelligent grab bucket bridge cranes according to claim 1, characterized in that: The locating pin (8) is an internally threaded tapered pin.

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