Pipeline medium automatic sampling device

By designing an automatic pipeline medium sampling device, the problems of low sampling efficiency and high labor intensity in artificial petrochemical pipelines have been solved, realizing automated medium export and cleaning, and improving sampling efficiency and accuracy.

CN223783955UActive Publication Date: 2026-01-09陈政
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Patent Information

Application Number
CN202520324888.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-09
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Sampling of media inside artificial petrochemical pipelines is inefficient, labor-intensive, and prone to sampling errors.

Method used

An automated pipeline medium sampling device was designed, including a petrochemical pipeline assembly, a sampling column, an auxiliary sampling seat, a clamping and fixing component, and a guide pipe. The device achieves medium export and cleaning through automated operation, reducing manual intervention.

Benefits of technology

It improves sampling efficiency, reduces manual operation, ensures sampling accuracy, and realizes efficient automatic sampling and cleaning of media in pipelines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic pipeline medium sampling device which comprises a petrochemical pipeline assembly, a plurality of groups of sampling columns used for sampling are arranged in the petrochemical pipeline assembly, and an auxiliary sampling seat used for auxiliary sampling is arranged above the sampling columns. Compared with the prior art, the petrochemical pipeline sampling device has the following beneficial effects that the petrochemical pipeline assembly, the auxiliary sampling seat, the clamping and fixing piece and the sampling pipe are additionally arranged, the sampling pipe is arranged in the placing frame and enables the clamping and fixing piece to rotate for clamping and fixing, and the sealing seat plate of the auxiliary sampling seat moves upwards, so that the sampling column is communicated with the guiding and conveying pipe, and a medium in a petrochemical pipeline body is guided out; manual intervention can be reduced, the sampling efficiency can be improved, and the pipeline interior can be cleaned by additionally arranging the petrochemical pipeline assembly, downwards moving the sealing seat plate after sampling is completed, guiding and conveying the cleaning pipe through the main water pipe and sequentially guiding the cleaning pipe into the multiple sets of sampling columns, guiding sewage into the receiving hopper through the guiding and conveying pipe and discharging the sewage through the sewage guide pipe.
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Description

Technical Field

[0001] This utility model belongs to the field of petrochemical pipeline sampling technology, and specifically relates to an automatic sampling device for pipeline media. Background Technology

[0002] Petrochemical pipelines are specialized pipeline systems used to transport petroleum, chemical products, and their derivatives. These pipelines play a crucial role in the petroleum and chemical industry, primarily connecting production facilities, storage tank farms, and transportation terminals to ensure the safe and efficient transport of raw materials, intermediates, and finished products. Sampling of media within petrochemical pipelines is mostly done manually, involving multiple sampling points using sampling bottles and tubes. After sampling, the samples are placed in storage containers for analysis. This method suffers from low efficiency due to the multi-point sampling process, requiring personnel to repeatedly travel to multiple sampling points, resulting in high labor intensity. Furthermore, the repetitive nature of manual sampling in later stages leads to decreased concentration and fatigue, potentially causing deviations from the planned sampling procedures and resulting in sampling errors.

[0003] In summary, there are some problems with manual sampling of media inside petrochemical pipelines. Therefore, it is hoped that a new structure can be proposed to solve the above-mentioned technical problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an automatic sampling device for pipeline media, which solves the problems mentioned in the background art.

[0005] This utility model is achieved through the following technical solution: an automatic sampling device for pipeline media, comprising: a petrochemical pipeline assembly, wherein the petrochemical pipeline assembly is provided with a plurality of sampling columns for sampling, an auxiliary sampling seat for auxiliary sampling is installed above the sampling column, a petrochemical pipeline body is fixedly connected below the sampling column, a plurality of placement racks for placing sampling tubes are fixedly connected to the rear end of the outer side of the petrochemical pipeline body, a sampling tube is installed inside the placement rack, a clamping and fixing component for conveniently clamping and fixing the sampling tube is installed inside the placement rack, a guide tube for discharging the medium in the pipeline is fixedly connected to the rear side of the sampling column, and a sealing seat plate for controlling the flow of the pipeline medium is provided in the auxiliary sampling seat.

[0006] In a preferred embodiment, a lower flange is fixedly connected to the upper end of the outer side of the sampling column, and a telescopic rod for driving the sealing seat plate to rise and fall is fixedly connected above the sealing seat plate, with an upper flange fixedly connected to the outer side of the telescopic rod.

[0007] In a preferred embodiment, a set of sealing grooves is provided on the lower surface of the upper flange and the upper surface of the lower flange. The upper flange and the lower flange are fitted together and sealed by a sealing ring embedded in the inner side of the sealing groove, so that the lower flange and the upper flange are fitted together and the auxiliary sampling seat is installed above the sampling column.

[0008] In a preferred embodiment, the sampling column is interconnected with the petrochemical pipeline body and the delivery pipe, and a clamping threaded hole is formed through one side of the placement frame vertically. A clamping ring seat is provided in the clamping and fixing component.

[0009] In a preferred embodiment, the clamping ring seat has a clamping hole on one side away from the center of the placement frame. A bearing is installed inside the clamping hole, and a clamping stud is sleeved inside the bearing. The clamping stud is threadedly connected to the clamping threaded hole. A support plate for supporting the sampling tube is fixedly connected below the placement frame. The sampling tube is placed above the support plate, and the clamping stud rotates inside the clamping threaded hole, so that the clamping ring seat clamps and fixes the sampling tube.

[0010] In a preferred embodiment, a cleaning tube for introducing cleaning water is fixedly connected to the front side of the sampling column, and the front sides of several sets of cleaning tubes are all interconnected with a set of main water pipes, and the cleaning tubes are also interconnected with the sampling column.

[0011] In a preferred embodiment, a receiving seat is fixedly connected between the two sets of sampling columns on the outside of the petrochemical pipeline body, and a supporting telescopic rod is fixedly connected to the inside of the receiving seat. A connecting frame is fixedly connected to one end of the supporting telescopic rod near the placement frame.

[0012] In a preferred embodiment, a sewage conduit is fixedly connected to the inner side of the connecting frame, and a receiving bucket is fixedly connected to the upper end of the sewage conduit. After the receiving bucket is driven by the support telescopic rod, it is located directly below the guide pipe. After sampling is completed, the sealing seat plate moves down, the main water pipe guides the cleaning pipe and sequentially introduces it into several sets of sampling columns. Sewage is introduced into the receiving bucket through the guide pipe and discharged through the sewage conduit, which can clean the pipeline.

[0013] After adopting the above technical solution, the beneficial effects of this utility model are:

[0014] 1. By adding petrochemical pipeline components, auxiliary sampling seats, clamping and fixing parts, and sampling tubes, the sampling tube is placed in the placement frame and the clamping and fixing parts are rotated for clamping and fixing. The sealing seat plate of the auxiliary sampling seat is moved up so that the sampling column is connected to the guide pipe, allowing the medium in the petrochemical pipeline body to be discharged and introduced into the sampling tube along the guide pipe. This can reduce manual intervention and improve sampling efficiency.

[0015] 2. By adding petrochemical pipeline components, the sampling completion sealing plate is moved down, the main water pipe guides the cleaning pipe and sequentially introduces it into several sets of sampling columns, and the sewage is introduced into the receiving hopper through the guide pipe and discharged through the sewage pipe, which can clean the pipeline. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of an automatic pipeline medium sampling device according to the present invention.

[0018] Figure 2 This is a schematic diagram of the left side of the petrochemical pipeline component in the automatic sampling device for pipeline media of this utility model.

[0019] Figure 3 This is a schematic diagram of the right side of the petrochemical pipeline component in the automatic sampling device for pipeline media of this utility model.

[0020] Figure 4 This is a schematic diagram of the auxiliary sampling seat in an automatic pipeline medium sampling device of this utility model.

[0021] Figure 5 This is a schematic diagram of the clamping and fixing component in an automatic pipeline medium sampling device according to the present invention.

[0022] In the diagram, 100-Petrochemical pipeline assembly, 101-Petrochemical pipeline body, 102-Sampling column, 103-Lower flange, 104-Sealing groove, 105-Conduit pipe, 106-Cleaning pipe, 107-Main water pipe, 108-Placement rack, 109-Clamping threaded hole, 110-Support plate, 111-Receiving hopper, 112-Sewage conduit, 113-Connecting frame, 114-Support telescopic rod;

[0023] 200-Auxiliary sampling seat, 201-Upper flange, 202-Telescopic rod, 203-Sealing seat plate;

[0024] 300-Clamping fastener, 301-Clamping ring seat, 302-Bearing, 303-Clamping stud;

[0025] 400 - Sampling tube. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1 to 5 This utility model provides a technical solution: an automatic sampling device for pipeline media, including: a petrochemical pipeline assembly 100, the petrochemical pipeline assembly 100 being provided with a plurality of sampling columns 102 for sampling, and an auxiliary sampling seat 200 for auxiliary sampling being installed above the sampling columns 102.

[0028] A petrochemical pipeline body 101 is fixedly connected below the sampling column 102. Several sets of placement racks 108 for placing sampling tubes 400 are fixedly connected to the rear end of the outer side of the petrochemical pipeline body 101. Sampling tubes 400 are installed inside the placement racks 108.

[0029] The inner side of the placement rack 108 is equipped with a clamping and fixing component 300 for convenient clamping and fixing of the sampling tube 400. The rear side of the sampling column 102 is fixedly connected with a guide tube 105 for discharging the medium in the pipeline. The auxiliary sampling seat 200 is provided with a sealing seat plate 203 for controlling the flow of the medium in the pipeline.

[0030] A lower flange 103 is fixedly connected to the upper part of the outer side of the sampling column 102. A telescopic rod 202 for driving the sealing seat plate 203 to rise and fall is fixedly connected above the sealing seat plate 203. An upper flange 201 is fixedly connected to the outer side of the telescopic rod 202.

[0031] A set of sealing grooves 104 are provided on the lower surface of the upper flange 201 and the upper surface of the lower flange 103. The upper flange 201 and the lower flange 103 are fitted together and sealed by a sealing ring embedded in the inner side of the sealing groove 104, so that the lower flange 103 and the upper flange 201 are fitted together. The auxiliary sampling seat 200 is installed above the sampling column 102.

[0032] The sampling column 102 is interconnected with the petrochemical pipeline body 101 and the guide pipe 105. The side of one end of the placement frame 108 is vertically penetrated to form a clamping threaded hole 109. A clamping ring seat 301 is provided in the clamping and fixing component 300.

[0033] The clamping ring seat 301 has a clamping hole on one side away from the center of the placement frame 108. A bearing 302 is installed inside the clamping hole, and a clamping stud 303 is sleeved inside the bearing 302. The clamping stud 303 is threadedly connected to the clamping threaded hole 109. A support plate 110 for supporting the sampling tube 400 is fixedly connected below the placement frame 108. The sampling tube 400 is placed above the support plate 110. The clamping stud 303 rotates inside the clamping threaded hole 109, so that the clamping ring seat 301 clamps and fixes the sampling tube 400.

[0034] Please see Figures 1-5 As the first embodiment of this utility model: First, the user places the sampling tube 400 above the support plate 110, and the clamping stud 303 rotates inside the clamping threaded hole 109, so that the clamping ring seat 301 cooperates with the placement frame 108 to clamp and fix the sampling tube 400. The upper flange 201 and the lower flange 103 are attached to each other and sealed by embedding a sealing ring into the sealing groove 104. The auxiliary sampling seat 200 is installed above the sampling column 102. Second, during the sampling operation, the telescopic rod 202 drives the sealing seat plate 203 to move upward, so that the sampling column 102 and the guide pipe 105 are connected to each other, and the medium in the petrochemical pipeline body 101 is introduced into the guide pipe 105 and then into the sampling tube 400, thereby reducing manual intervention and improving sampling efficiency.

[0035] A cleaning tube 106 for introducing cleaning water is fixedly connected to the front side of the sampling column 102. Several sets of cleaning tubes 106 are interconnected with a set of main water pipes 107. The cleaning tubes 106 are also interconnected with the sampling column 102.

[0036] A receiving seat is fixedly connected between the two sets of sampling columns 102 on the outside of the petrochemical pipeline body 101. A supporting telescopic rod 114 is fixedly connected to the inside of the receiving seat. A connecting frame 113 is fixedly connected to one end of the supporting telescopic rod 114 near the placement frame 108.

[0037] A sewage conduit 112 is fixedly connected to the inner side of the connecting frame 113. A receiving hopper 111 is fixedly connected to the upper end of the sewage conduit 112. After the receiving hopper 111 is driven by the telescopic rod 114, it is located directly below the guide pipe 105. After sampling is completed, the sealing seat plate 203 moves down, the main water pipe 107 guides the cleaning pipe 106 and sequentially introduces it into several sets of sampling columns 102. The sewage is introduced into the receiving hopper 111 through the guide pipe 105 and discharged through the sewage conduit 112.

[0038] Please see Figures 1-3As a second embodiment of this utility model: Based on the first embodiment above, after the medium in the pipeline is sampled, the user controls the sealing seat plate 203 to move down, so that the sampling column 102 is disconnected from the guide pipe 105. The main water pipe 107 introduces external cleaning water into several sets of cleaning pipes 106, so that the cleaning water cleans the sampling column 102 and is discharged through the guide pipe 105. The supporting telescopic rod 114 drives the sewage conduit 112 to move through the connecting frame 113, so that the receiving bucket 111 is located below the guide pipe 105 to receive sewage, thereby enabling the cleaning of the pipeline.

[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic pipeline medium sampling device, comprising: A petrochemical pipeline assembly (100) is characterized in that: the petrochemical pipeline assembly (100) is provided with a plurality of sampling columns (102) for sampling, and an auxiliary sampling seat (200) for auxiliary sampling is installed above the sampling column (102). The petrochemical pipeline body (101) is fixedly connected below the sampling column (102). Several sets of placement racks (108) for placing sampling tubes (400) are fixedly connected to the rear end of the outer side of the petrochemical pipeline body (101). Sampling tubes (400) are installed inside the placement racks (108). The inner side of the placement frame (108) is equipped with a clamping and fixing component (300) for convenient clamping and fixing of the sampling tube (400). The rear side of the sampling column (102) is fixedly connected with a guide tube (105) for exporting the medium in the pipeline. The auxiliary sampling seat (200) is provided with a sealing seat plate (203) for controlling the flow of the medium in the pipeline.

2. The automatic pipeline medium sampling device as described in claim 1, characterized in that: A lower flange (103) is fixedly connected to the upper end of the outer side of the sampling column (102), and a telescopic rod (202) for driving the sealing seat plate (203) to rise and fall is fixedly connected above the sealing seat plate (203). An upper flange (201) is fixedly connected to the outer side of the telescopic rod (202).

3. The automatic pipeline medium sampling device as described in claim 2, characterized in that: A set of sealing grooves (104) are provided on the lower surface of the upper flange (201) and the upper surface of the lower flange (103). The upper flange (201) and the lower flange (103) are attached to each other and sealed by using a sealing ring embedded in the inner side of the sealing groove (104).

4. The automatic pipeline medium sampling device as described in claim 3, characterized in that: The sampling column (102) is interconnected with the petrochemical pipeline body (101) and the delivery pipe (105). The placement frame (108) has a vertical through-hole (109) on one side. A clamping ring seat (301) is provided in the clamping and fixing component (300).

5. The automatic pipeline medium sampling device as described in claim 4, characterized in that: The clamping ring seat (301) has a clamping hole on one side away from the center of the placement frame (108). A bearing (302) is installed inside the clamping hole. A clamping stud (303) is sleeved inside the bearing (302). The clamping stud (303) is threadedly connected to the clamping threaded hole (109). A support plate (110) for supporting the sampling tube (400) is fixedly connected below the placement frame (108).

6. The automatic pipeline medium sampling device as described in claim 1, characterized in that: The front side of the sampling column (102) is fixedly connected to a cleaning tube (106) for introducing cleaning water. The front sides of several sets of cleaning tubes (106) are all connected to a set of main water pipes (107). The cleaning tubes (106) are also connected to the sampling column (102).

7. The automatic pipeline medium sampling device as described in claim 6, characterized in that: A receiving seat is fixedly connected between the two sets of sampling columns (102) on the outside of the petrochemical pipeline body (101). A supporting telescopic rod (114) is fixedly connected to the inside of the receiving seat. A connecting frame (113) is fixedly connected to one end of the supporting telescopic rod (114) near the placement frame (108).

8. The automatic pipeline medium sampling device as described in claim 7, characterized in that: The sewage conduit (112) is fixedly connected to the inner side of the connecting frame (113), and a receiving bucket (111) is fixedly connected to the upper end of the sewage conduit (112). The receiving bucket (111) is located directly below the guide pipe (105) after being driven by the telescopic rod (114).