Efficient steam cleaning mechanism for oil nozzle

By designing a high-efficiency steam cleaning mechanism for oil nozzles, and utilizing linear modules and cylinders in combination, multi-point simultaneous cleaning is achieved, solving the problem of low oil nozzle cleaning efficiency and realizing a highly efficient oil nozzle cleaning effect.

CN223789041UActive Publication Date: 2026-01-13BEIJING LEADER TECH CO LTD
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Patent Information

Application Number
CN202422815533.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2026-01-13
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing nozzle cleaning methods are inefficient; traditional steam cleaning takes about 10 seconds to clean one nozzle, which is insufficient.

Method used

Design a high-efficiency steam cleaning mechanism for oil nozzles. By using a linear module and a cylinder, the workpiece can be cleaned simultaneously at multiple points. Steam is sprayed out from multiple nozzles at the same time. Combined with motion control by an induction switch, the mechanism can quickly clean 100 oil nozzles.

Benefits of technology

One clamping operation can complete the cleaning of 100 oil nozzles, improving the cleaning efficiency to less than 30 seconds per 100 pieces and reducing the labor intensity of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The efficient steam cleaning mechanism comprises a linear module fixing support and a workpiece positioning plate, a linear module is installed on the surface of the bottom of the linear module fixing support, and a driving servo motor is installed on the front side of the upper surface of the linear module fixing support. An air cylinder mounting plate is fixed to a movable part on the lower surface of the linear module, two inductive switch mounting plates are assembled on the left side and the right side of the surface of the front side of the air cylinder mounting plate, and limiting inductive switches are mounted on the lower surfaces of the inductive switch mounting plates. According to the utility model, an operator places a workpiece to be measured on the internal cleaning blowing nozzle, a measuring button is pressed down, steam is sprayed out from the upper blowing nozzle and the lower blowing nozzle at the same time, 100 workpieces can be cleaned at one time under the mutual cooperation of the module and the left and right moving cylinders, and the oil nozzle workpiece is simple to clamp; multiple cleaning modes can be achieved through one-time clamping, and the labor intensity of an operator is reduced; and the cleaning efficiency is high and is less than 30 seconds per 100 pieces.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cleaning equipment technical field, concretely relates to a high -efficient steam cleaning mechanism of oil nozzle. BACKGROUND

[0002] Oil nozzle coupling piece is one of three precision coupling pieces of traditional diesel engine, and its machining requirement and machining precision requirement are very high. The machining procedure of oil nozzle is precise and complex, and after a series of machining procedures, many machining residual metal scraps and dusts etc. are adhered to the inside and the outside of oil nozzle, so that the oil nozzle needs to be cleaned in all directions.

[0003] At present, a part of enterprises gradually use steam cleaning to replace diesel cleaning for oil nozzle cleaning, so that the operation environment of the operator is improved, and resources are saved. The operator places the oil nozzle hole upward on the positioning tool, holds the steam gun to clean the oil nozzle hole, then places the oil nozzle outside upward on the positioning tool, and holds the steam gun to clean the outside of the oil nozzle. At present, the efficiency of this mode is too low, and it takes about 10 seconds to clean one oil nozzle. UTILITY MODEL CONTENT

[0004] The utility model discloses a kind of high-efficiency steam cleaning mechanism of oil nozzle, to solve the deficiency in the background art proposed in the purpose of the utility model.

[0005] Including linear module fixed support and workpiece positioning plate, the bottom surface of the linear module fixed support is installed with linear module, the upper surface front side of the linear module fixed support is installed with drive servo motor, the movable piece of the lower surface of the linear module is fixed with cylinder mounting plate, the front side surface of the cylinder mounting plate is equipped with two induction switch mounting plates on left and right sides, the lower surface of the induction switch mounting plate is all installed with limit induction switch;

[0006] The lower surface of the cylinder mounting plate is equipped with left and right moving cylinder, the telescopic shaft of the left and right moving cylinder is installed with cylinder slide block, the front side surface of cylinder slide block is fixed with induction switch sensing sheet, the lower side of the left and right moving cylinder is installed with gas path pipe fitting, the bottom end port of gas path pipe fitting is connected with connector, the connector is equipped with outside blow nozzle mounting block, three workpiece outside cleaning blow nozzles are installed below the outside blow nozzle mounting block;

[0007] 10×10 workpiece internal cleaning blow nozzles are fixed on the top surface of the workpiece positioning plate in rectangular array, and oil nozzle workpieces are all sleeved on the outer circle of the workpiece internal cleaning blow nozzle;Wherein, the end of the gas path pipe fitting away from the outside blow nozzle mounting block is connected with steam delivery pipeline through pipe connector, and the port of the workpiece internal cleaning blow nozzle away from the oil nozzle workpiece is connected with steam delivery pipeline through pipe connector.

[0008] As a preferred scheme of the utility model: the power transmission end of the driving servo motor is in transmission connection with the input end of the linear module, the movable piece on the bottom surface of the linear module moves linearly along the slide rail of the linear module.

[0009] As a preferred scheme of the utility model: the inside of the workpiece outside cleaning blow nozzle is internally provided with a conveying channel penetrating the steam conveying pipeline.

[0010] As a preferred scheme of the utility model: the inside of the workpiece inside cleaning blow nozzle is internally provided with a conveying channel penetrating the steam conveying pipeline, and the outer circle surface of the workpiece inside cleaning blow nozzle is provided with a pinhole penetrating the conveying channel.

[0011] As a preferred scheme of the utility model: the front and rear two side surfaces of the workpiece positioning plate are fixedly provided with protruding blocks, and the inside of the protruding blocks is provided with a bolt.

[0012] As a preferred scheme of the utility model: the inside of the workpiece positioning plate is in a hollow state, and the inner cavity of the workpiece positioning plate is arranged with 10x10 connectors connected with the bottom end port of the workpiece inside cleaning blow nozzle, and the other end of the connector is connected with the steam conveying pipeline.

[0013] In the above technical scheme, the utility model provides technical effects and advantages:

[0014] The utility model utilizes the operator to place the workpiece to be measured on the inside cleaning blow nozzle, presses the measurement button, the steam is sprayed from the upper and lower blow nozzles simultaneously, under the cooperation of the module and the left and right moving cylinders, the cleaning of 100 workpieces can be completed at a time, and the oil nozzle workpiece clamping is simple; a plurality of cleaning modes can be realized by one clamping, the labor intensity of the operator is reduced, the cleaning efficiency is high, and it is less than 30 seconds / 100 pieces. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiment or prior art of the present application, the drawings needed in the embodiment will be briefly introduced as follows, obviously, the drawings in the following description are only some embodiments described in the utility model, and other drawings can also be obtained according to these drawings for the ordinary skilled in the art.

[0016] Figure 1 It is a schematic view of the oil nozzle steam cleaning mechanism;

[0017] Figure 2 It is a plane schematic view of the oil nozzle steam cleaning mechanism;

[0018] Figure 3 It is a sectional schematic view of the oil nozzle workpiece and the workpiece inside cleaning blow nozzle.

[0019] ATTACHMENTFigure 1 -attach Figure 3 The description of each part is marked:

[0020] 1, drive servo motor; 2, linear module fixed support; 3, linear module; 4, induction switch mounting plate; 5, limit induction switch; 6, induction switch sensing sheet; 7, cylinder mounting plate; 8, air path pipe; 9, outer nozzle mounting block; 10, workpiece outer cleaning nozzle; 11, workpiece internal cleaning nozzle; 12, workpiece positioning plate; 13, left and right moving cylinder; 14, oil nozzle workpiece. DETAILED DESCRIPTION

[0021] In order to make the technical scheme and implementation of the utility model more clearly explained and described, the following introduces the implementation of the utility model technical scheme of several preferred specific embodiments.

[0022] The following description is essentially exemplary and is not intended to limit the disclosure, application and use. It should be understood that in all these drawings, the same or similar reference numerals indicate the same or similar parts and features. Each drawing only schematically represents the concept and principle of the embodiment of the present disclosure, and does not necessarily show the specific size and its proportion of each embodiment of the present disclosure. In a particular part of the specific drawing, the relevant details or structures of the embodiment of the present disclosure may be exaggerated to illustrate. The disclosure content of various publications, patents and published patent specifications referred to in this paper is incorporated by reference in its entirety, and the technical scheme of the utility model will be described clearly and completely in the following embodiment of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model.

[0023] Embodiment, a more optimal technical scheme of oil nozzle high-efficiency steam cleaning mechanism:

[0024] Referring to the drawings accompanying the specification Figure 1 As shown in the drawings: including linear module fixed support 2 and workpiece positioning plate 12, the bottom surface of the linear module fixed support 2 is installed with linear module 3, the power transmission end of the drive servo motor 1 is drivingly connected with the input end of the linear module 3, the movable part of the bottom surface of the linear module 3 is linearly movable along the slide rail of the linear module 3.

[0025] Referring to the drawings accompanying the specification Figure 1 As shown in the drawings: the upper surface of the linear module fixed support 2 is installed with drive servo motor 1, the movable part of the lower surface of the linear module 3 is fixed with cylinder mounting plate 7, the front surface of the cylinder mounting plate 7 is equipped with two induction switch mounting plates 4 on the left and right sides, the lower surface of the induction switch mounting plate 4 is installed with limit induction switch 5;

[0026] Referring to the drawings accompanying the specification Figure 1As shown: the lower surface of the cylinder mounting plate 7 is equipped with left and right moving cylinders 13, the telescopic shaft of which is mounted with a cylinder sliding block, the front surface of which is fixed with an inductive switch sensing sheet 6, and the lower part of the left and right moving cylinders is mounted with a gas path pipe fitting 8, the bottom end port of which is connected with a joint, and the outer side of the joint is equipped with an outer side nozzle mounting block 9, and the lower part of the outer side nozzle mounting block 9 is mounted with three workpiece outer side cleaning nozzles 10;

[0027] Refer to the attached drawings in the description Figure 1 As shown: the top surface of the workpiece positioning plate 12 is fixed with 10×10 workpiece inner cleaning nozzles 11 in a rectangular array, and the outer circle of the workpiece inner cleaning nozzles 11 is sleeved with an oil nozzle workpiece 14; wherein the end of the gas path pipe fitting 8 away from the outer side nozzle mounting block 9 is connected with a steam delivery pipeline through a pipe joint, and the port of the workpiece inner cleaning nozzle 11 away from the oil nozzle workpiece 14 is connected with a steam delivery pipeline through a pipe joint.

[0028] Refer to the attached drawings in the description Figure 1 As shown: the inside of the workpiece outer side cleaning nozzle 10 is provided with a delivery channel through which a steam delivery pipeline passes, the inside of the workpiece inner cleaning nozzle 11 is provided with a delivery channel through which a steam delivery pipeline passes, and the outer circle surface of the workpiece inner cleaning nozzle 11 is provided with a fine hole through which the delivery channel passes; the front and rear surfaces of the workpiece positioning plate 12 are both fixed with a protrusion, and the inside of the protrusion is provided with a bolt; the inside of the workpiece positioning plate 12 is hollow, and the inner cavity of the workpiece positioning plate 12 is arranged with 10×10 joints connected with the bottom end ports of the workpiece inner cleaning nozzles 11, and the other end of the joint is connected with a steam delivery pipeline.

[0029] According to the above-mentioned preferred technical scheme, the working process of the technical scheme is described:

[0030] The oil nozzle workpiece 14 is sequentially sleeved into the workpiece inner cleaning nozzle 11, the workpiece inner cleaning nozzle 11 delivers steam into the oil nozzle workpiece 14 for cleaning, at the same time, the linear module 3 drives the cylinder mounting plate 7 to move forward and backward, and the left and right moving cylinders 13 below the cylinder mounting plate 7 drive the workpiece outer side cleaning nozzle 10 to move left and right, under the cooperation of the inductive switch sensing sheet 6 and the limit inductive switch 5, the workpiece outer side cleaning nozzle 10 reciprocally moves left and right, at this time, steam is synchronously delivered from the inside of the workpiece outer side cleaning nozzle 10 and the workpiece inner cleaning nozzle 11, and at the same time, 100 oil nozzle workpieces 14 are subjected to steam cleaning operation.

[0031] The above has only described certain exemplary embodiments of the present application by way of illustration, and it is needless to say that the described embodiments can be modified in various ways without departing from the spirit and scope of the present application for those skilled in the art. Therefore, the above drawings and descriptions are illustrative in nature, and should not be understood as limiting the scope of protection of the claims of the present application.

Claims

1. An efficient steam cleaning mechanism for oil nozzle, comprising a linear module fixing support (2) and a workpiece positioning plate (12), characterized in that: The bottom surface of the linear module fixed support (2) is provided with a linear module (3), the front upper surface of the linear module fixed support (2) is provided with a driving servo motor (1), the movable part of the lower surface of the linear module (3) is fixed with a cylinder mounting plate (7), the left and right sides of the front surface of the cylinder mounting plate (7) are equipped with two induction switch mounting plates (4), and the lower surfaces of the induction switch mounting plates (4) are both provided with limit induction switches (5). The lower surface of the cylinder mounting plate (7) is equipped with a left-right moving cylinder (13), the telescopic shaft of the left-right moving cylinder (13) is provided with a cylinder sliding block, the front surface of the cylinder sliding block is fixed with an induction switch sensing sheet (6), the lower part of the left-right moving cylinder is provided with a gas circuit pipe fitting (8), the bottom end port of the gas circuit pipe fitting (8) is connected with a connector, the connector is equipped with an outer side nozzle mounting block (9), and the lower part of the outer side nozzle mounting block (9) is provided with three workpiece outer side cleaning nozzles (10). The top surface of the workpiece positioning plate (12) is fixed with 10×10 workpiece internal cleaning nozzles (11) in a rectangular array, and the outer circle of the workpiece internal cleaning nozzle (11) is sleeved with an oil nozzle workpiece (14); wherein the end of the gas circuit pipe fitting (8) away from the outer side nozzle mounting block (9) is connected with a steam delivery pipeline through a pipe joint, and the port of the workpiece internal cleaning nozzle (11) away from the oil nozzle workpiece (14) is connected with a steam delivery pipeline through a pipe joint.

2. A high efficiency steam cleaning mechanism for a choke as defined in claim 1 wherein: The power transmission end of the driving servo motor (1) is in transmission connection with the input end of the linear module (3), and the movable part of the bottom surface of the linear module (3) is linearly movable along the slide rail of the linear module (3).

3. A high efficiency steam cleaning mechanism for oil well chokes as defined in claim 1 wherein: The workpiece outer side cleaning nozzle (10) is provided with a delivery channel penetrating through the steam delivery pipeline.

4. A high efficiency steam cleaning mechanism for oil well chokes as defined in claim 1 wherein: The workpiece internal cleaning nozzle (11) is provided with a delivery channel penetrating through the steam delivery pipeline, and the outer circle surface of the workpiece internal cleaning nozzle (11) is provided with a fine hole penetrating through the delivery channel.

5. A high efficiency steam cleaning mechanism for oil well chokes as defined in claim 1 wherein: The front and rear surfaces of the workpiece positioning plate (12) are both fixed with protrusions, and the protrusions are both provided with bolts inside.

6. A high efficiency steam cleaning mechanism for a choke as defined in claim 1 wherein: The workpiece positioning plate (12) is hollow, and the inner cavity of the workpiece positioning plate (12) is arranged with 10×10 connectors connected with the bottom end ports of the workpiece internal cleaning nozzles (11), and the other end of the connector is connected with a steam delivery pipeline.