Sponge cutting machine with automatic discharging function

Abstract

The utility model discloses an automatic blanking sponge cutting machine, which relates to the technical field of sponge cutting machines and comprises fixing frames, first sliding rails are arranged at the upper ends of the fixing frames, a conveying device for conveying sponge blocks is erected between the two fixing frames, a sliding block is arranged on the first sliding rails in a sliding manner, and the sponge blocks are arranged on the sliding rails. The side face of the sliding block is fixedly connected with the output end of a second telescopic rod, the fixed end of the second telescopic rod is fixedly connected with the upper end of a first sliding rail, a fixing block is arranged at the upper end of the sliding block, a second sliding rail is arranged on the surface of the fixing block, a cutting frame is slidably arranged on the second sliding rail, and a cutting line used for cutting a sponge block is erected in the middle of the cutting frame. The lower end of the cutting frame is fixedly connected with the output end of a first telescopic rod, the fixed end of the first telescopic rod is fixedly connected with the surface of a sliding block, a discharging mechanism is arranged at the upper end of a first sliding rail, cut sponge blocks are evenly arranged at the upper end of the conveying frame through a guide groove, sampling inspection of workers is facilitated, the inspection efficiency is improved, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of sponge cutting machine technology, specifically an automatic sponge cutting machine. Background Technology

[0002] A sponge cutting machine is a mechanical device used to cut sponges. It is widely used in furniture, interior decoration, and toys. By cutting sponge materials into specific shapes and sizes according to design requirements, it can meet the processing needs of different products. The working principle of a sponge cutting machine is usually to use a conveyor belt to transport large sponge blocks, and use a moving lathe to drive the cutting line to divide the sponge. The divided sponges are still gathered together and finally unloaded by the conveyor belt. After unloading, the sponges need to be manually selected for random inspection. During this process, the sponge blocks may be contaminated or worn, which will reduce product quality.

[0003] Based on this, an automatic sponge cutting machine is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0004] The purpose of this invention is to provide an automatic sponge cutting machine to solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic sponge cutting machine includes a fixed frame, a first slide rail at the upper end of the fixed frame, a transport device for transporting sponge blocks between two fixed frames, a slider sliding on the first slide rail, a second telescopic rod output end fixedly connected to the side of the slider, a fixed end of the second telescopic rod fixedly connected to the upper end of the first slide rail, a fixed block at the upper end of the slider, a second slide rail on the surface of the fixed block, a cutting frame sliding on the second slide rail, a cutting line for cutting sponge blocks mounted in the middle of the cutting frame, a fixed end of the first telescopic rod output end fixedly connected to the lower end of the cutting frame, a fixed end of the first telescopic rod fixedly connected to the surface of the slider, a feeding mechanism at the upper end of the first slide rail, the feeding mechanism including an intercepting block, the intercepting block being located at the upper end of the first slide rail, a feeding groove in the middle of the intercepting block, a guide plate on the surface of the intercepting block, and a feeding structure on the side of the intercepting block.

[0007] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0008] In one alternative: the material conveying structure includes a conveyor frame, which is located on the side of the intercepting block. The upper end of the conveyor frame is provided with a guide groove, and a third slide rail is provided in the middle of the conveyor frame. The third slide rail is slidably connected to the transmission assembly.

[0009] In one alternative embodiment: the transmission assembly includes a transmission block, the transmission block is slidably connected to a third slide rail, a plurality of rotating seats are fixedly connected to the upper end of the transmission block, the rotating seats are rotatably connected to a rotating sleeve, a limiting arm is fixedly connected to the side of the rotating sleeve, a transmission arm is fixedly connected to the upper end of the rotating sleeve, a plurality of limiting rollers are fixedly connected to the inner wall of the transmission frame, a reset element is provided on the surface of the limiting arm, and a driving component is provided at the lower end of the transmission block.

[0010] In one alternative: the reset element includes a counterweight, the upper end of which is fixedly connected to a limiting arm, and the lower end of which is provided with a plurality of permanent magnets. The permanent magnets attract each other to the transmission block, and a guide rope is provided between the lower surface of the counterweight and the transmission block.

[0011] In one alternative embodiment: the driving component includes a sliding block, the sliding block is fixedly connected to the lower end of the transmission block, the sliding block is slidably connected to a fourth slide rail, the lower end of the fourth slide rail is fixedly connected to a base, the base is fixedly connected to the inner wall of the conveyor frame, and the lower end of the sliding block is rotatably connected to the transmission module.

[0012] In one alternative embodiment: the transmission module includes a transmission roller, which is rotatably connected to the lower end of a sliding block, and the lower end of the transmission roller is rotatably connected to a transmission rod, the upper surface of which is rotatably connected to a power unit.

[0013] In one alternative: the power unit includes a rotating disk, the rotating disk being rotatably connected to the surface of a transmission rod, the lower end of the rotating disk being fixedly connected to the output end of a rotating motor, and the fixed end of the rotating motor being fixedly connected to the surface of a base.

[0014] In one alternative: the surface of the transmission arm is provided with a buffer layer.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. This utility model, by setting up an interception block and a guide plate, allows the cut sponge blocks to be fed through the feeding trough, automatically separating the cut sponge blocks, which facilitates unloading and loading of the sponge blocks.

[0017] 2. This utility model uses guide grooves to ensure that the cut sponge blocks are evenly arranged on the upper part of the conveyor frame, which facilitates random inspection by staff, improves inspection efficiency, and enhances product quality. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is a schematic diagram of the structure of the fixing frame of this utility model.

[0020] Figure 3This is a schematic diagram of the cutting line structure of this utility model.

[0021] Figure 4 This is a schematic diagram of the interception block of this utility model.

[0022] Figure 5 This is a schematic diagram of the structure of the conveyor frame of this utility model.

[0023] Figure 6 This is a schematic diagram of the rotating sleeve of this utility model.

[0024] Figure 7 This is a schematic diagram of the rotating disk of this utility model.

[0025] Figure reference numerals: 101. Fixed frame, 102. First slide rail, 103. Slider, 104. Fixed block, 105. Second slide rail, 106. Cutting frame, 107. First telescopic rod, 108. Cutting line, 109. Second telescopic rod, 110. Sponge block, 201. Interception block, 202. Feed trough, 203. Guide plate, 301. Conveyor frame, 302. Guide groove, 303. Third slide rail, 304. Transmission block, 305. Rotating seat, 306. Rotating sleeve, 307. Limiting arm, 308. Counterweight block, 309. Transmission arm, 310. Limiting roller, 311. Permanent magnet, 312. Guide rope, 401. Sliding block, 402. Fourth slide rail, 403. Transmission roller, 404. Transmission rod, 405. Rotating disk, 406. Rotating motor, 407. Base. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0027] In one embodiment, such as Figures 1-3As shown, an automatic sponge cutting machine includes a fixed frame 101. A first slide rail 102 is provided at the upper end of the fixed frame 101. A transport device for transporting sponge blocks 110 is mounted between two fixed frames 101. A slider 103 slides on the first slide rail 102. The output end of a second telescopic rod 109 is fixedly connected to the side of the slider 103. The fixed end of the second telescopic rod 109 is fixedly connected to the upper end of the first slide rail 102. A fixed block 104 is provided at the upper end of the slider 103. A second slide rail 105 is provided on the surface of the fixed block 104. A cutting frame 106 slides on the second slide rail 105. A cutting line 108 for cutting the sponge blocks 110 is mounted in the middle of the cutting frame 106. The lower end of the cutting frame 106 is fixedly connected to the output end of a first telescopic rod 107. The fixed end of the first telescopic rod 107 is fixedly connected to the surface of the slider 103. A feeding mechanism is provided at the upper end of the first slide rail 102. The feeding mechanism includes an intercepting block 201. The intercepting block 201 is located on the upper end of the first slide rail 102. The intercepting block 201 has a material conveying groove 202 in the middle. The surface of the intercepting block 201 is provided with a guide plate 203. The side of the intercepting block 201 is provided with a material conveying structure. It is supported by a fixing frame 101. The second telescopic rod 109 drives the slider 103 to slide on the first slide rail 102. The first telescopic rod 107 drives the cutting frame 106 to slide on the second slide rail 105. The cutting frame 106 drives the cutting line 108 to move and cut the sponge block 110 on the conveyor belt, thus completing the cutting of the sponge block 110. The cut sponge blocks 110 are stacked together and conveyed by the conveyor belt. The stacked sponge blocks 110 move to the position of the intercepting block 201 by the conveyor belt. The intercepting block 201 intercepts the sponge block 110. The guide plate 203 guides the movement of the sponge block 110. The conveyor belt drives the cut sponge block 110 to be unloaded through the material conveying groove 202, thus completing the unloading of the sponge block 110.

[0028] In one embodiment, such as Figure 2 and Figure 3 As shown, the transport device includes a frame, which is designed between two fixed frames 101. A drive motor is provided on the frame, and a drive roller is provided at the output end of the drive motor. A transport belt is provided on the surface of the drive roller.

[0029] In one embodiment, such as Figure 2 and Figure 3As shown, the material conveying structure includes a conveyor frame 301, which is located on the side of the interceptor block 201. The upper end of the conveyor frame 301 is provided with a guide groove 302, and the middle of the conveyor frame 301 is provided with a third slide rail 303. The third slide rail 303 is slidably connected to the transmission component. The cut sponge block 110 moves to the upper end of the conveyor frame 301 through the material conveying groove 202. The sponge block 110 is guided to move through the guide groove 302. The sponge block 110 is arranged and transported on the guide groove 302, which facilitates the staff to perform random inspection and improves the efficiency of random inspection.

[0030] In one embodiment, such as Figure 2 and Figure 3 As shown, the transmission assembly includes a transmission block 304, which is slidably connected to a third slide rail 303. Several rotating seats 305 are fixedly connected to the upper end of the transmission block 304. A rotating sleeve 306 is rotatably connected to the rotating seats 305. A limiting arm 307 is fixedly connected to the side of the rotating sleeve 306. A transmission arm 309 is fixedly connected to the upper end of the rotating sleeve 306. Several limiting rollers 310 are fixedly connected to the inner wall of the conveyor frame 301. A reset element is provided on the surface of the limiting arm 307. A driving component is provided at the lower end of the transmission block 304. The transmission block 304 reciprocates within the third slide rail 303, driving the rotating seats 305 to move, which in turn drives the rotating sleeve 309 to move. 06. The rotating sleeve 306 drives the limiting arm 307 and the transmission arm 309 to move. The transmission arm 309 pushes the sponge block 110 to move. At this time, the rotating sleeve 306 is limited by the limiting arm 307, and the transmission arm 309 is limited by the rotating sleeve 306. The transmission arm 309 can provide thrust to the sponge block 110, so that the sponge block 110 is arranged at a certain interval on the guide groove 302. The transmission block 304 continues to move. At this time, the transmission arm 309 is interfered with by the limiting roller 310. The transmission arm 309 drives the rotating sleeve 306 to rotate. The limiting arm 307 tilts up so that the transmission arm 309 passes through the limiting roller 310. At this time, the transmission arm 309 does not contact the sponge block 110, thus completing the transportation of the sponge block 110.

[0031] In one embodiment, such as Figure 2 and Figure 3 As shown, the reset element includes a counterweight 308, with a limiting arm 307 fixedly connected to the upper end of the counterweight 308. A plurality of permanent magnets 311 are provided at the lower end of the counterweight 308. The permanent magnets 311 attract each other to the transmission block 304. A guide rope 312 is provided between the lower surface of the counterweight 308 and the transmission block 304. When the transmission arm 309 is not in contact with the limiting roller 310, the counterweight 308 and the guide rope 312 provide a pulling force to drive the limiting arm 307 to reset. The permanent magnets 311 attract the counterweight 308 to the surface of the transmission block 304, and repeat the next transmission operation.

[0032] In one embodiment, such as Figure 4 and Figure 5 As shown, the driving component includes a sliding block 401, which is fixedly connected to the lower end of the transmission block 304. The sliding block 401 is slidably connected to a fourth slide rail 402, and the lower end of the fourth slide rail 402 is fixedly connected to a base 407. The base 407 is fixedly connected to the inner wall of the conveyor frame 301. The lower end of the sliding block 401 is rotatably connected to the transmission module. The fourth slide rail 402 provides sliding conditions for the sliding block 401. The reciprocating sliding of the sliding block 401 in the fourth slide rail 402 drives the transmission block 304 to reciprocate.

[0033] In one embodiment, such as Figure 5 and Figure 6 As shown, the transmission module includes a transmission roller 403, which is rotatably connected to the lower end of the sliding block 401. The lower end of the transmission roller 403 is rotatably connected to a transmission rod 404, and the upper surface of the transmission rod 404 is rotatably connected to a power unit. The transmission rod 404 rotates to drive the transmission roller 403 to move, and the transmission roller 403 drives the sliding block 401 to slide within the fourth slide rail 402, providing conditions for the movement of the sliding block 401.

[0034] In one embodiment, such as Figure 6 and Figure 7 As shown, the power unit includes a rotating disk 405, which is rotatably connected to the surface of a transmission rod 404. The lower end of the rotating disk 405 is fixedly connected to the output end of a rotating motor 406, and the fixed end of the rotating motor 406 is fixedly connected to the surface of a base 407. The rotating motor 406 provides power to the rotating disk 405, which drives the transmission rod 404 to move, thus providing power for the movement of the transmission rod 404.

[0035] The above embodiment discloses an automatic sponge cutting machine, wherein a fixed frame 101 provides support, a second telescopic rod 109 drives a slider 103 to slide on a first slide rail 102, a first telescopic rod 107 drives a cutting frame 106 to slide on a second slide rail 105, and the cutting frame 106 drives a cutting wire 108 to move and cut sponge blocks 110 on a conveyor belt, thus completing the cutting of sponge blocks 110. The cut sponge blocks 110 are stacked together and conveyed by a conveyor belt. The stacked sponge blocks 110 move to the position of the intercepting block 201, where the intercepting block 201 intercepts the sponge blocks 110. 10. The sponge block 110 is guided to move by the guide plate 203. The cut sponge block 110 is carried by the conveyor belt through the feeding trough 202 for feeding, completing the feeding of the sponge block 110. The rotating motor 406 provides power to the rotating disk 405, which drives the transmission rod 404 to move. The rotation of the transmission rod 404 drives the transmission roller 403 to move. The transmission roller 403 drives the sliding block 401 to slide within the fourth slide rail 402, providing conditions for the movement of the sliding block 401. The fourth slide rail 402 provides sliding conditions for the sliding block 401. 1. The reciprocating sliding within the fourth slide rail 402 drives the reciprocating motion of the transmission block 304. Through the reciprocating motion of the transmission block 304 within the third slide rail 303, the transmission block 304 drives the rotating seat 305 to move. The rotating seat 305 drives the rotating sleeve 306 to move. The rotating sleeve 306 drives the limiting arm 307 and the transmission arm 309 to move. The transmission arm 309 pushes the sponge block 110 to move. At this time, the rotating sleeve 306 is limited by the limiting arm 307, and the transmission arm 309 is limited by the rotating sleeve 306. The transmission arm 309 can provide thrust to the sponge block 110, causing the sponge block 110 to be arranged at certain intervals on the guide groove 302. 4. Continue moving. At this time, the transmission arm 309 is interfered with by the limiting roller 310. The transmission arm 309 drives the rotating sleeve 306 to rotate. The limiting arm 307 tilts up, allowing the transmission arm 309 to pass through the limiting roller 310. At this time, the transmission arm 309 is not in contact with the sponge block 110. When the transmission arm 309 is not in contact with the limiting roller 310, the counterweight block 308 and the guide rope 312 provide tension to drive the limiting arm 307 to reset. The permanent magnet 311 attracts the counterweight block 308 to the surface of the transmission block 304, and repeats the next transmission operation. The sponge block 110 is arranged on the guide groove 302 for transportation and unloading, which facilitates the staff to carry out spot checks and improves the efficiency of spot checks.

[0036] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An automatic discharging sponge cutting machine, comprising a fixed frame (101), the upper end of the fixed frame (101) is provided with a first sliding rail (102), two fixed frames (101) are provided with a conveying device for conveying sponge blocks (110) in the middle, the first sliding rail (102) is provided with a sliding block (103) slidingly, the side surface of the sliding block (103) is fixedly connected with the output end of a second telescopic rod (109), the fixed end of the second telescopic rod (109) is fixedly connected with the upper end of the first sliding rail (102), the upper end of the sliding block (103) is provided with a fixed block (104), the surface of the fixed block (104) is provided with a second sliding rail (105), the second sliding rail (105) is provided with a cutting frame (106) slidingly, the cutting frame (106) is provided with a cutting wire (108) in the middle for cutting sponge blocks (110), the lower end of the cutting frame (106) is fixedly connected with the output end of a first telescopic rod (107), and the fixed end of the first telescopic rod (107) is fixedly connected with the surface of the sliding block (103), characterized in that, The first sliding rail (102) upper end is provided with a discharging mechanism, the discharging mechanism includes an intercepting block (201), the intercepting block (201) is arranged on the first sliding rail (102) upper end, the interceptive block (201) is provided with a material conveying groove (202) in the middle, the surface of the intercepting block (201) is provided with a guide piece (203), and the side surface of the intercepting block (201) is provided with a material conveying structure.

2. The automatic discharging sponge cutting machine according to claim 1, characterized in that, The material conveying structure includes a conveying frame (301), the conveying frame (301) is arranged on the side surface of the intercepting block (201), the upper end of the conveying frame (301) is provided with a guide groove (302), and the middle of the conveying frame (301) is provided with a third sliding rail (303), the third sliding rail (303) is slidably connected with a transmission assembly.

3. The automatic discharging sponge cutting machine according to claim 2, characterized in that, The transmission assembly includes a transmission block (304), the transmission block (304) is slidably connected with the third sliding rail (303), the upper end of the transmission block (304) is fixedly connected with a plurality of rotating seats (305), the rotating seat (305) is rotatably connected with a rotating sleeve (306), the side surface of the rotating sleeve (306) is fixedly connected with a limiting arm (307), the upper end of the rotating sleeve (306) is fixedly connected with a transmission arm (309), the inner wall of the conveying frame (301) is fixedly connected with a plurality of limiting rollers (310), the surface of the limiting arm (307) is provided with a reset element, and the lower end of the transmission block (304) is provided with a driving element.

4. The automatic discharging sponge cutting machine according to claim 3, characterized in that, The reset element includes a counterweight block (308), the upper end of the counterweight block (308) is fixedly connected with the limiting arm (307), the lower end of the counterweight block (308) is provided with a plurality of permanent magnets (311), the permanent magnets (311) and the transmission block (304) are mutually attracted, and a guide rope (312) is arranged between the lower surface of the counterweight block (308) and the transmission block (304).

5. The automatic discharging sponge cutting machine according to claim 3, characterized in that, The driving element includes a sliding block (401), the sliding block (401) is fixedly connected with the lower end of the transmission block (304), the sliding block (401) is slidably connected with a fourth sliding rail (402), the lower end of the fourth sliding rail (402) is fixedly connected with a base (407), the base (407) is fixedly connected with the inner wall of the conveying frame (301), and the lower end of the sliding block (401) is rotatably connected with a transmission module.

6. The automatic discharging sponge cutting machine according to claim 5, characterized in that, The transmission module includes a transmission roller (403), the transmission roller (403) is rotatably connected with the lower end of the sliding block (401), the lower end of the transmission roller (403) is rotatably connected with a transmission rod (404), and the upper surface of the transmission rod (404) is rotatably connected with a power unit.

7. The automatic discharging sponge cutting machine according to claim 6, characterized in that, The power unit includes a rotating disc (405), the rotating disc (405) is rotatably connected with the surface of the transmission rod (404), the lower end of the rotating disc (405) is fixedly connected with the output end of a rotating motor (406), and the fixed end of the rotating motor (406) is fixedly connected with the surface of the base (407).

8. The automatic discharging sponge cutting machine according to claim 3, characterized in that, The surface of the transmission arm (309) is provided with a buffer layer.

Images