Full-automatic detection device for thermal insulation material
By designing a fully automated testing device, which utilizes components such as conveyor belts and electric push rods to achieve automatic conveying and positioning of insulation materials, the problem of inconvenient conveying in existing devices is solved, and the convenience and accuracy of testing are improved.
Patent Information
- Application Number
- CN202520108515.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing thermal insulation material testing devices are not convenient for transporting materials to the designated testing location during the transportation process, resulting in poor positioning and affecting the testing effect.
A fully automatic detection device was designed, comprising a conveying and clamping detection mechanism and a clamping, conveying and positioning mechanism. It utilizes components such as a conveyor belt, a rotary motor, an electric push rod, a temperature sensor and a display screen to realize the automatic conveying and positioning of thermal insulation materials, and detects the thermal insulation performance through heating rods and temperature sensors.
This improves the convenience and accuracy of thermal insulation material testing, prevents materials from falling off, and ensures the effectiveness of the testing.
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Figure CN223796486U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to detection technical field, concretely is a kind of full-automatic detection device of thermal insulation material. BACKGROUND
[0002] Thermal insulation material is generally the material with the thermal conductivity less than or equal to 0.12, and the types of thermal insulation material include XPS, EPS, polyurethane foam and glass fiber, etc. With the rapid development of thermal insulation material, it has been widely used in industry and construction, and can achieve the effect of more with less. After the processing of thermal insulation material, its thermal insulation performance needs to be detected before it can be put into use.
[0003] However, the existing detection device is not convenient to transport the thermal insulation material to the specified detection position, and the positioning effect is poor, which affects the subsequent detection effect. Therefore, it is necessary to provide a full-automatic detection device of thermal insulation material to overcome the above-mentioned defects in the prior art. UTILITY MODEL
[0004] The utility model provides a kind of full-automatic detection device of thermal insulation material, which can effectively solve the problem of inconveniently transporting thermal insulation material to the specified detection position, poor positioning effect and affecting the subsequent detection effect as described in the background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a full-automatic detection device of thermal insulation material, comprising a conveying frame, the conveying frame top and bottom ends are provided with conveying and clamping detection mechanisms, the conveying and clamping detection mechanisms comprise a gantry, an electric push rod, a heat shield, a temperature sensor, a display screen, a heating rod, a conveyor belt and a rotary motor.
[0006] The conveying frame top and bottom ends are connected with the gantries by bolts, the electric push rods are equally spaced and clamped in the two gantries, the heat shields are connected with the adjacent ends of the electric push rods on the two gantries by bolts, the temperature sensors are symmetrically connected with the inner walls of the two heat shields by bolts, the display screens are connected with the temperature sensor sides at one end of the two heat shields by bolts, and the heating rods are symmetrically connected inside the heat shield at the bottom end of the conveying frame by bolts.
[0007] The conveying frame is internally connected with the conveyor belts at the positions corresponding to the two sides of the gantries, and the rotary motor is connected with the conveyor belt shaft at one end of the conveying frame by a bolt.
[0008] Preferably, the conveying frame top is provided with clamping conveying and positioning mechanisms at the positions corresponding to the two sides of the gantries, the clamping conveying and positioning mechanisms comprise a fixed frame, a sliding rod, a concave plate, a pressure roller, a supporting spring, a top plate, a vertical rod, a lifting plate, a touch switch, a baffle and a tension spring.
[0009] The top end of the conveying frame is provided with a fixing frame at both sides of the portal frame through bolt connection, the top end of the two fixing frames is movably connected with a slide rod at equal intervals, the bottom end of the slide rod is clamped with a concave plate, and a compression roller is rotatably connected in the concave plate, supporting springs are clamped at the positions corresponding to the outer side of the slide rod between the concave plate and the fixing frame, and the top end of the slide rod is clamped with a top plate.
[0010] A vertical rod is symmetrically clamped at the top end of one of the fixing frames, and the outer side of the two vertical rods is movably connected with a lifting plate, and the bottom end of the lifting plate is connected with a touch switch through a bolt, the top end of the vertical rod is clamped with a baffle, and the baffle and the lifting plate are clamped with a tension spring at the positions corresponding to the outer side of the vertical rod.
[0011] Preferably, the electric push rod, temperature sensor, display screen, heating rod and rotary motor are powered by an external power supply, and the display screen is electrically connected with the temperature sensor.
[0012] Preferably, the touch switch is powered by an external power supply, and the signal output end of the touch switch is connected with the input end of the electric push rod and the rotary motor respectively.
[0013] Preferably, the two transmission belt rotating shafts are clamped with sprockets at positions corresponding to the two sides of the conveying frame, and the outer sides of the two sprockets on the same side are sleeved with chains, and the inner wall of the conveying frame is movably connected with a supporting wheel at positions corresponding to the two transmission belts.
[0014] Preferably, the top end of the supporting wheel and the top end of the two transmission belts are located on the same horizontal plane.
[0015] Compared with the prior art, the utility model has the advantages that the structure is scientific and reasonable, and the use is safe and convenient.
[0016] 1. The conveying and clamping detection mechanism is provided, the transmission belt and the rotary motor are matched, the heat generated by the heating rod is gathered in the heat preservation cover below the conveying frame, and the temperature in the two heat preservation covers is observed and compared through the cooperation of the display screen and the temperature sensor, the heat insulation and heat preservation effect of the heat preservation material is detected, and the convenience of detection is improved.
[0017] 2、The supporting spring pushes the slide rod, the concave plate and the compression roller to descend, and cooperates with the conveying belt to clamp the thermal insulation material, prevents the thermal insulation material from falling when passing through the portal frame, ensures the conveying effect, and facilitates subsequent detection, and realizes the automatic detection effect.
[0018] 3、The chain wheel, the chain and the supporting wheel are arranged, reasonable distribution and transmission of power are realized through cooperation of the chain wheel and the chain, one conveying belt drives another conveying belt to rotate synchronously and in the same direction, conveying convenience is improved, and the supporting wheel is cooperated to assist supporting when the thermal insulation material passes through the portal frame, so that the falling phenomenon is prevented, and the conveying effect is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0019] The accompanying drawings are used to provide further understanding of the present application, constitute a part of the specification, are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application.
[0020] In the drawings:
[0021] Figure 1 is a structural schematic view of the present application;
[0022] Figure 2 is a mounting structure schematic view of the chain wheel of the present application;
[0023] Figure 3 is a structural schematic view of the conveying and clamping detection mechanism of the present application;
[0024] Figure 4 is a structural schematic view of the clamping conveying and positioning mechanism of the present application;
[0025] In the drawings, 1 is a conveying frame;
[0026] 2 is a conveying and clamping detection mechanism; 201 is a portal frame; 202 is an electric push rod; 203 is a thermal insulation cover; 204 is a temperature sensor; 205 is a display screen; 206 is a heating rod; 207 is a conveying belt; 208 is a rotary motor;
[0027] 3 is a clamping conveying and positioning mechanism; 301 is a fixed frame; 302 is a slide rod; 303 is a concave plate; 304 is a compression roller; 305 is a supporting spring; 306 is a top plate; 307 is a vertical rod; 308 is a lifting plate; 309 is a touch switch; 310 is a baffle; 311 is a tension spring;
[0028] 4 is a chain wheel; 5 is a chain; 6 is a supporting wheel. Detailed Implementation
[0029] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0030] Example: Figures 1-4 As shown, this utility model provides a technical solution: a fully automatic detection device for thermal insulation materials, including a conveyor frame 1. The top and bottom ends of the conveyor frame 1 are provided with conveying and clamping detection mechanisms 2. The conveying and clamping detection mechanism 2 includes a gantry frame 201, an electric push rod 202, a thermal insulation cover 203, a temperature sensor 204, a display screen 205, a heating rod 206, a conveyor belt 207, and a rotary motor 208.
[0031] The top and bottom of the conveyor frame 1 are bolted to a gantry frame 201. Electric push rods 202 are equidistantly clamped inside the two gantry frames 201. The adjacent ends of the electric push rods 202 on the two gantry frames 201 are bolted to a heat insulation cover 203. Temperature sensors 204 are symmetrically bolted to the inner walls of the two heat insulation covers 203. Display screens 205 are bolted to one end of the two heat insulation covers 203 at the position corresponding to the temperature sensor 204. Heating rods 206 are symmetrically bolted to the inside of the heat insulation cover 203 at the bottom of the conveyor frame 1. For easy observation and testing, the electric push rods 202, temperature sensors 204, display screens 205, heating rods 206 and rotary motors 208 are all powered by an external power source. The display screen 205 is electrically connected to the temperature sensor 204.
[0032] Inside the conveyor frame 1, a conveyor belt 207 is rotatably connected to both sides of the gantry frame 201, and a rotary motor 208 is bolted to one end of the conveyor frame 1 at the side of the shaft of the conveyor belt 207.
[0033] The top of the conveyor frame 1 is equipped with clamping, conveying and positioning mechanisms 3 at both sides of the gantry frame 201. The clamping, conveying and positioning mechanisms 3 include a fixed frame 301, a slide bar 302, a concave plate 303, a pressure roller 304, a support spring 305, a top plate 306, a vertical bar 307, a lifting plate 308, a touch switch 309, a baffle 310 and a tension spring 311.
[0034] The top of the conveyor frame 1 is bolted to both sides of the gantry frame 201. The top of each fixed frame 301 is equidistantly connected to a slide rod 302. The bottom of the slide rod 302 is engaged with a concave plate 303, and a pressure roller 304 is rotatably connected inside the concave plate 303. Support springs 305 are engaged between the concave plate 303 and the fixed frame 301 at the outer side of the slide rod 302. The top of the slide rod 302 is engaged with a top plate 306.
[0035] The top end of a fixing frame 301 is symmetrically clamped with a vertical rod 307, the outer side of the two vertical rods 307 is movably connected with a lifting plate 308, the bottom end of the lifting plate 308 is connected with a touch switch 309 through a bolt, the top end of the vertical rod 307 is clamped with a baffle 310, the outer side of the vertical rod 307 between the baffle 310 and the lifting plate 308 is clamped with a tension spring 311, in order to facilitate automatic control of the extension of the electric push rod 202, the touch switch 309 is powered by an external power supply, and the signal output end of the touch switch 309 is connected with the input end of the electric push rod 202 and the rotary motor 208 respectively;
[0036] The two transmission belts 207 are clamped with sprockets 4 at both ends of the transmission belts 207 corresponding to the position of the two sides of the conveying frame 1, the outer side of the two sprockets 4 on the same side is sleeved with a chain 5, the inner wall of the conveying frame 1 is symmetrically rotatably connected with a supporting wheel 6 between the two transmission belts 207, in order to ensure the supporting effect, the top end of the supporting wheel 6 and the top end of the two transmission belts 207 are located on the same horizontal plane.
[0037] The working principle and use process of the utility model are as follows: first, the heat preservation material is placed on the transmission belt 207, then the rotary motor 208 is started to drive one transmission belt 207 to rotate, the heat preservation material is conveyed, and in the conveying process, the sliding rod 302, the concave plate 303 and the compression roller 304 are pushed down through the extension and retraction characteristics of the supporting spring 305, so as to cooperate with the transmission belt 207 to clamp the heat preservation material, prevent the heat preservation material from falling when passing through the gantry 201, and ensure the conveying effect;
[0038] When the heat preservation material passes through the gantry 201, the compression roller 304, the concave plate 303, the sliding rod 302 and the top plate 306 are lifted through the thickness of the heat preservation material, the top plate 306 is forced to contact the touch switch 309 at the bottom end of the lifting plate 308, the rotary motor 208 is closed, the conveying is stopped, the subsequent detection is facilitated, and the impact force is reduced when the top plate 306 rises and contacts the touch switch 309 through the extension and retraction characteristics of the baffle 310 and the tension spring 311, so that the touch switch 309 is prevented from being damaged;
[0039] Then, the two gantry frames 201 are simultaneously started by the touch switch 309, and the electric push rod 202 inside the two gantry frames 201 is extended, and then pushes the two heat preservation covers 203 to move relatively, clamps the heat preservation material, forces the two heat preservation covers 203 to be attached to the top end and the bottom end of the heat preservation material respectively, facilitates the heat generated by the heating rod 206 to gather inside the heat preservation cover 203 below the conveying frame 1, then through the cooperation of the display screen 205 and the temperature sensor 204, the temperature inside the two heat preservation covers 203 is observed and compared, the heat insulation and heat preservation effect of the heat preservation material is detected, and after the inspection is completed, the rotary motor 208 is restarted to convey the detected heat preservation material out of the bottom end of the gantry frame 201.
[0040] Finally, through the cooperation of the chain wheel 4 and the chain 5, the power is reasonably distributed and transmitted, so that one conveying belt 207 drives another conveying belt 207 to rotate synchronously and in the same direction, the convenience of conveying is improved, and through the cooperation of the supporting wheel 6, the heat preservation material is assisted and supported when passing through the gantry frame 201, so that the phenomenon of falling is prevented, and the conveying effect is guaranteed.
[0041] Finally, it should be noted that: the above only for the preferred examples of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be contained in the protection scope of the utility model.
Claims
1. A full-automatic detection device for thermal insulation materials, comprising a conveying frame (1), characterized in that: The conveying frame (1) top and bottom ends are provided with conveying and clamping detection mechanism (2), the conveying and clamping detection mechanism (2) includes gantry (201), electric push rod (202), heat preservation cover (203), temperature sensor (204), display screen (205), heating rod (206), transmission belt (207) and rotary motor (208); The conveying frame (1) top and bottom ends are provided with conveying and clamping detection mechanism (2), the conveying and clamping detection mechanism (2) includes gantry (201), electric push rod (202), heat preservation cover (203), temperature sensor (204), display screen (205), heating rod (206), transmission belt (207) and rotary motor (208); The conveying frame (1) top and bottom ends are provided with conveying and clamping detection mechanism (2), the conveying and clamping detection mechanism (2) includes gantry (201), electric push rod (202), heat preservation cover (203), temperature sensor (204), display screen (205), heating rod (206), transmission belt (207) and rotary motor (208); 2. The full-automatic detection device for thermal insulation materials according to claim 1, characterized in that: The conveying frame (1) top and bottom ends are provided with conveying and clamping detection mechanism (2), the conveying and clamping detection mechanism (2) includes gantry (201), electric push rod (202), heat preservation cover (203), temperature sensor (204), display screen (205), heating rod (206), transmission belt (207) and rotary motor (208); The conveying frame (1) top and bottom ends are provided with conveying and clamping detection mechanism (2), the conveying and clamping detection mechanism (2) includes gantry (201), electric push rod (202), heat preservation cover (203), temperature sensor (204), display screen (205), heating rod (206), transmission belt (207) and rotary motor (208); The conveying frame (1) top and bottom ends are provided with conveying and clamping detection mechanism (2), the conveying and clamping detection mechanism (2) includes gantry (201), electric push rod (202), heat preservation cover (203), temperature sensor (204), display screen (205), heating rod (206), transmission belt (207) and rotary motor (208); The conveying frame (1) top and bottom ends are provided with conveying and clamping detection mechanism (2), the conveying and clamping detection mechanism (2) includes gantry (201), electric push rod (202), heat preservation cover (203), temperature sensor (204), display screen (205), heating rod (206), transmission belt (207) and rotary motor (208); The conveying frame (1) top and bottom ends are provided with conveying and clamping detection mechanism (2), the conveying and clamping detection mechanism (2) includes gantry (201), electric push rod (202), heat preservation cover (203), temperature sensor (204), display screen (205), heating rod (206), transmission belt (207) and rotary motor (208); The conveying frame (1) top and bottom ends are provided with conveying and clamping detection mechanism (2), the conveying and clamping detection mechanism (2) includes gantry (201), electric push rod (202), heat preservation cover (203), temperature sensor (204), display screen (205), heating rod (206), transmission belt (207) and rotary motor (208); 3. The full-automatic detection device for thermal insulation materials according to claim 1, characterized in that: The electric push rod (202), the temperature sensor (204), the display screen (205), the heating rod (206) and the rotary motor (208) are powered by an external power supply, and the display screen (205) is electrically connected with the temperature sensor (204).
4. The full-automatic detection device for thermal insulation materials according to claim 2, characterized in that: The touch switch (309) is powered by an external power supply, and the signal output ends of the touch switch (309) are respectively connected with the input ends of the electric push rod (202) and the rotary motor (208).
5. The full-automatic detection device for thermal insulation materials according to claim 1, characterized in that: Chain wheels (4) are clamped at both ends of the rotating shafts of the two transmission belts (207) corresponding to the positions of the two sides of the conveying frame (1), chain belts (5) are sleeved outside the two chain wheels (4) on the same side, and support wheels (6) are symmetrically and rotatably connected between the inner walls of the conveying frame (1) corresponding to the two transmission belts (207).
6. The full-automatic detection device for thermal insulation materials according to claim 5, characterized in that: The top ends of the support wheels (6) and the top ends of the two transmission belts (207) are located on the same horizontal plane.