Performance detection device for total-synthesis anti-wear extreme-pressure industrial gear oil

Abstract

The utility model relates to the technical field of gear oil detection, and discloses a performance detection device for total synthesis anti-wear extreme pressure industrial gear oil, which comprises a machine body, a printing port is arranged at the corner of the bottom of the machine body, and a master controller is fixedly connected to one side, close to the printing port, of the bottom of the machine body. A first analyzer is fixedly connected to one side of the middle of the machine body, a second analyzer is fixedly connected to the other side of the middle of the machine body, and a display screen is fixedly connected to one side of the top of the machine body. The positions of the detection heads on the two sides of the fixing plate can be replaced, the detection heads are attracted together through the magnetic attraction pieces, the rotating rods are retracted and reset through the elastic force of the reset springs, the installation stability of the detection heads is further enhanced, and therefore when the oil sample is replaced, the detection heads are synchronously replaced, the detection process is continuously carried out, and the detection efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of gear oil testing technology, specifically a performance testing device for fully synthetic anti-wear extreme pressure industrial gear oil. Background Technology

[0002] Fully synthetic anti-wear extreme pressure industrial gear oil is a high-performance lubricant designed to meet the stringent requirements of modern industrial gearboxes. It has excellent extreme pressure resistance and anti-wear protection capabilities, and can provide reliable lubrication for industrial equipment under harsh conditions such as heavy loads, shock loads and high temperatures.

[0003] In the existing technology, in order to ensure the objectivity and accuracy of gear oil performance test results, it is necessary to take samples at different sampling points and test them, and finally summarize and analyze the test results. Therefore, the test probe needs to be cleaned each time to ensure the accuracy of the next test result. However, the current cleaning method often requires manual operation by the staff, who immerse the probe in clean water and stir it, and then wipe it clean. This process is time-consuming and laborious, which increases the test time. In addition, in order to improve the test efficiency, the staff often do not clean the probe for a sufficient time, which may result in residue from the previous oil sample, affecting the test results of the next oil sample.

[0004] Therefore, a performance testing device for fully synthetic anti-wear extreme pressure industrial gear oil is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a performance testing device for fully synthetic anti-wear extreme pressure industrial gear oils, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a performance testing device for fully synthetic anti-wear extreme pressure industrial gear oil, comprising a body, a printing port at the bottom corner of the body, a central controller fixedly connected to the bottom of the body near the printing port, a first analyzer fixedly connected to one side of the middle of the body, a second analyzer fixedly connected to the other side of the middle of the body, a display screen fixedly connected to one side of the top of the body, and several function buttons fixedly connected to the other side of the top of the body, and further comprising:

[0007] A switching mechanism is used to switch the detection probe at any time when changing samples;

[0008] A cleaning mechanism is used to clean idle probes while samples are being tested.

[0009] Preferably, the switching mechanism includes a support plate fixedly connected to the bottom of the second analyzer, a rotating rod movably sleeved in the middle of the support plate, a return spring sleeved on the top of the rotating rod, the top of the return spring fixedly connected to the rotating rod, the bottom of the return spring fixedly connected to the support plate, and a handle fixedly connected to the top of the rotating rod.

[0010] Preferably, the switching mechanism further includes a pair of fixed plates fixedly connected to both sides of the bottom of the rotating rod. A probe is movably sleeved on the side of the pair of fixed plates that is far apart from each other. The fixed plates and the handle are arranged parallel to each other. A detector is fixedly connected to the side of the support plate that is far away from the second analyzer. Magnetic plates are fixedly connected to the bottom of the detector and the top of the probe.

[0011] Preferably, the cleaning mechanism includes a cleaner fixedly connected to the bottom of the second analyzer, a splash-proof base fixedly connected to the side of the cleaner near the support plate, a drain hole being provided at the bottom of the splash-proof base, and a turntable rotatably connected to the side of the bottom of the machine body away from the main controller, the axis of the turntable being aligned with the detector.

[0012] Preferably, the magnetic attracting pieces are provided with rounded chamfers on the sides where they are close to each other.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By setting the switching mechanism, since the handle and the fixed plate are parallel to each other, when the handle is rotated 180 degrees, the probes on both sides of the fixed plate can be changed. Then, they are attracted together by the magnetic attraction piece, and the rotation rod is retracted and reset by the elastic force of the return spring, which further enhances the installation stability of the probe. This allows the probe to be changed simultaneously when changing the oil sample, so that the detection process can be carried out continuously and the detection efficiency can be improved.

[0015] 2. With the cleaning mechanism in place, when the used probe reaches the top of the splash-proof base, the probe is automatically cleaned by the cleaner. The cleaning process can be carried out simultaneously with the oil sample monitoring process above the turntable, which can thoroughly clean the probe and avoid the situation where the residue of the previous oil sample affects the detection result of the next oil sample, thus effectively preventing cross-contamination. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a side view of the three-dimensional structure of the present invention;

[0018] Figure 3 This is a schematic diagram of the structure of the support plate connection of this utility model;

[0019] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A;

[0020] Figure 5 This is a schematic diagram of the structure of the splash-proof base connection of this utility model.

[0021] In the picture:

[0022] 1. Main body; 2. Printer port; 3. Main controller; 4. First analyzer; 5. Display screen; 6. Function button; 7. Second analyzer; 8. Detector; 9. Turntable; 10. Support plate; 11. Probe head; 12. Splash-proof base; 13. Cleaner; 14. Magnetic suction plate; 15. Return spring; 16. Rotating rod; 17. Fixing plate; 18. Handle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 5 An embodiment of this utility model is provided: a performance testing device for fully synthetic anti-wear extreme pressure industrial gear oil, comprising a body 1, a printing port 2 at the bottom corner of the body 1, a master controller 3 fixedly connected to the bottom of the body 1 near the printing port 2, a first analyzer 4 fixedly connected to one side of the middle of the body 1, a second analyzer 7 fixedly connected to the other side of the middle of the body 1, a display screen 5 fixedly connected to one side of the top of the body 1, and several function buttons 6 fixedly connected to the other side of the top of the body 1, and further comprising:

[0025] A switching mechanism is used to switch the detection probe at any time when changing samples;

[0026] A cleaning mechanism is used to clean idle probes while samples are being tested.

[0027] The switching mechanism includes a support plate 10 fixedly connected to the bottom of the second analyzer 7. A rotating rod 16 is movably sleeved in the middle of the support plate 10. A return spring 15 is sleeved on the top of the rotating rod 16. The top of the return spring 15 is fixedly connected to the rotating rod 16. The bottom of the return spring 15 is fixedly connected to the support plate 10. A handle 18 is also fixedly connected to the top of the rotating rod 16.

[0028] The switching mechanism also includes a pair of fixed plates 17 fixedly connected to the bottom sides of the rotating rod 16. The probe head 11 is movably sleeved on the side of the pair of fixed plates 17 that is far away from each other. The fixed plates 17 and the handle 18 are arranged parallel to each other. The detector 8 is fixedly connected to the side of the support plate 10 that is far away from the second analyzer 7. The bottom of the detector 8 and the top of the probe head 11 are both fixedly connected to magnetic absorbing pieces 14.

[0029] The magnetic absorbing pieces 14 are all provided with rounded chamfers on the sides that are close to each other;

[0030] Specifically, when the handle 18 is rotated 180 degrees, the probes 11 on both sides of the fixing plate 17 can be repositioned and then attracted together by the magnetic absorbing plate 14. With the help of the spring force of the reset spring 15, the rotating rod 16 is retracted and reset, further enhancing the installation stability of the probes 11.

[0031] The cleaning mechanism includes a cleaner 13 fixedly connected to the bottom of the second analyzer 7. A splash-proof base 12 is fixedly connected to the side of the cleaner 13 near the support plate 10. A drain hole is provided at the bottom of the splash-proof base 12. A turntable 9 is rotatably connected to the bottom of the body 1 away from the main controller 3. The axis of the turntable 9 is consistent with the detector 8.

[0032] Wherein: when the used probe 11 reaches the top of the splash-proof base 12, the probe 11 is automatically cleaned by the cleaner 13, and the cleaning process can be carried out synchronously with the oil sample monitoring process above the turntable 9, which can thoroughly clean the probe 11.

[0033] The working principle of the above implementation is as follows: After each gear oil sample is tested, the operator can rotate the handle 18 to squeeze the reset spring 15, causing the rotating rod 16 to move down. This causes the magnetic suction plate 14, which is attracted to the top of the detector 8 and the probe head 11, to slide apart through the rounded chamfer and then separate. Since the handle 18 and the fixing plate 17 are parallel to each other, when the handle 18 is rotated 180 degrees, the probe heads 11 on both sides of the fixing plate 17 can be changed. They can then be attracted to each other again by the magnetic suction plate 14. With the elasticity of the reset spring 15, the rotating rod 16 is retracted and reset, further enhancing the installation stability of the probe head 11. This allows the probe head 11 to be replaced simultaneously when changing oil samples, enabling the testing process to be carried out continuously and effectively improving the testing efficiency. In addition, when the used probe head 11 reaches the top of the splash-proof base 12, the cleaner 13 automatically cleans the probe head 11. The cleaning process can be carried out simultaneously with the oil sample monitoring process above the turntable 9, which greatly increases the cleaning time of the probe head 11 and improves the cleaning effect.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A performance testing device for fully synthetic anti-wear extreme pressure industrial gear oil, comprising a body (1), characterized in that, A printing port (2) is provided at the bottom corner of the machine body (1). A master controller (3) is fixedly connected to the bottom of the machine body (1) near the printing port (2). A first analyzer (4) is fixedly connected to one side of the middle of the machine body (1). A second analyzer (7) is fixedly connected to the other side of the middle of the machine body (1). A display screen (5) is fixedly connected to one side of the top of the machine body (1). Several function buttons (6) are fixedly connected to the other side of the top of the machine body (1). It also includes: A switching mechanism is used to switch the detection probe at any time when changing samples; A cleaning mechanism is used to clean idle probes while samples are being tested.

2. The performance testing device for fully synthetic anti-wear extreme pressure industrial gear oil according to claim 1, characterized in that: The switching mechanism includes a support plate (10) fixedly connected to the bottom of the second analyzer (7). A rotating rod (16) is movably sleeved in the middle of the support plate (10). A return spring (15) is sleeved on the top of the rotating rod (16). The top of the return spring (15) is fixedly connected to the rotating rod (16). The bottom of the return spring (15) is fixedly connected to the support plate (10). A handle (18) is also fixedly connected to the top of the rotating rod (16).

3. The performance testing device for fully synthetic anti-wear extreme pressure industrial gear oil according to claim 2, characterized in that: The switching mechanism also includes a pair of fixed plates (17) fixedly connected to the bottom sides of the rotating rod (16). A probe (11) is movably sleeved on the side of the pair of fixed plates (17) that is far away from each other. The fixed plates (17) and the handle (18) are arranged parallel to each other. A detector (8) is fixedly connected to the side of the support plate (10) that is far away from the second analyzer (7). A magnetic absorbing piece (14) is fixedly connected to the bottom of the detector (8) and the top of the probe (11).

4. The performance testing device for fully synthetic anti-wear extreme pressure industrial gear oil according to claim 3, characterized in that: The cleaning mechanism includes a cleaner (13) fixedly connected to the bottom of the second analyzer (7). A splash-proof base (12) is fixedly connected to the side of the cleaner (13) near the support plate (10). A drain hole is provided at the bottom of the splash-proof base (12). A turntable (9) is rotatably connected to the bottom of the body (1) away from the main controller (3). The axis of the turntable (9) is aligned with the detector (8).

5. The performance testing device for fully synthetic anti-wear extreme pressure industrial gear oil according to claim 3, characterized in that: The magnetic absorbing pieces (14) are all provided with rounded chamfers on the sides that are close to each other.

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